fuso technical presentation
TRANSCRIPT
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WELCOMES YOU
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AGENDA
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WHAT IS GLASS???
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“Glass is a hard, fragile and transparent material” also referred as Super Cool Liquid
Composition : Silica, Sodium Carbonate, Soda Lime, Soda Ash & Raw Glass (Cullet)
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Natural lightOutdoor viewEnergy conservation by choosing right glass & processStrength to weight ratio superior to concreteSmaller & less costly foundationsFreedom of color, design and shapeHigh on aestheticsMeets life & safety requirementsIncreases comfort and productivityNo need to re-paint building structures
Advantages of Glass
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Let us now look at various applications of glass that we see in our daily life
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Applications
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and also……… BalustradesFurniture & Table Tops Mirrors Solar Modules Automotives etc…
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Raw glass is generally referred as Annealed glass / Kaccha glass
It is very fragile & easily breakable into sharp & dangerous knife like pieces
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SUCH AS
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OR THIS……
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OR LIKE THIS…….
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FUSO MAKES GLASS INTERESTING & USABLE
BY INDUCING
SAFETY, STRENGTH & ENERGY EFFICIENCY
WITH VARIOUS PROCESSES
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Annealed glass is heated to a temperature of 650 degrees centigrade and rapidly cooled (quenched) down by uniform blast of air.
TOUGHENED GLASS
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Advantages4-5 times stronger than annealed glassImpact resistant Breaks into harmless small crystalsIncreases resistance to thermal cracks
DisadvantagesCannot be cut once toughenedRelatively high optical distortion
TOUGHENED GLASS
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Breaking pattern
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Like this
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or like this
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Glass partitionsGlass doorsShower cubiclesShop fronts and many more…
Applications
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Glass once toughened can break spontaneously without any warrant. This may be due to possible NiS content in raw glass. To reduce the probability (98%), glasses are subjected to temperature of about 280 degrees for few hours. It’s a destructive testing method.
HEAT SOAKED TOUGHENED GLASS
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....... ...“Late last year the Australian Building Codes Board agreed to implement a national test for impurities in new toughened glass panes by heat soaking them. “This latest achievement will help stop impure panes of new toughened glass being fitted in tall buildings where sufficient protection from falling glass, such as balconies or awnings, is not provided. “From 1 May, a new test for new high-rise glass window panes will be phased in over a 12-month period to allow industry to adjust.’’
Mr Hinchliffe said from May 1 the Australian Building Code would be amended to include the new test provisions. The test, for glass in all windows more than 5m above floor or ground level, will become mandatory in May 2011.......
HEAT SOAKING MANDATORY IN AUSTRALIA
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Same as toughened glass but where high level of safety with regard to spontaneous breakage is required.
Applications
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Annealed glass is heated to a temperature of 620 degrees centigrade and gradually cooled down.
HEAT STRENGTHENED GLASS
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Advantages2-3 times stronger than annealed glass Increases resistance to thermal cracksRelatively less optical distortion
DisadvantagesCannot be cut once processedBreaks in annealed form
HEAT STRENGTHENED GLASS
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Curtain wall glazing (reflective glass in specific)
Applications
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Two or more glasses (annealed / tempered) are bonded together with an interlayer called PVB (Poly Vinyl Butyl) or Sentry Glass.
LAMINATED GLASS
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AdvantagesMakes it shatter proof Sound reduction100% protection from UV radiationBurglary resistant
DisadvantagesCannot be separated once bonded
LAMINATED GLASS
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SkylightsGlass railingsGlass flooringsAutomotivesBurglary resistant requirements
Applications
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Sentry Glass 1 (Click on the Video)
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Sentry Glass 2 (Click on the Video)
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Two glass panes are separated by aluminium spacer filled with desiccant (drying agent) and surrounded by primary sealant such as polyisobutylene. It is finally sealed with secondary sealant such as polysulphide / silicon. These units are commonly referred as Insulated Glazed Units (IGU) /Double Glazed Units (DGU)
Double Glazed Units
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EDGE OF A TYPICAL IGU
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AdvantagesLowers U valueSound reductionCoating at #2 / #3 is protected
Double Glazed Units
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Structural glazingCurtain wall glazingAcoustic studios
Applications
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Bullet-Resistant Glass
Bullet resistant glass (colloquially known as bullet proof glass) is a type of strong but optically transparent glass shield that is particularly resistant to being penetrated when struck by bullets. It is also known as transparent armour.Bullet resistant glass is usually manufactured using polycarbonate thermoplastic & layers of laminated glass
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Bulletproof glass of a jeweler window after a burglary attempt
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Ceramic fitting Argon gas fillingBend toughening Bend lamination Bend double glazing
Other processes
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• Tempering technology - Top & Bottom Forced Convection
• IG technology - Robotic sealing• Basic infrastructure such as EOT
cranes, DM water plant etc in place• Back up support of power• In-house glass testing facilities• Dimensional limitations• Logistics & warehouse• Spacious atmosphere• All processing facilities under one
roof
• Safety standards for employees• Proximity to glass supplier• Past experience in executing large
size projects• Past experience in executing
green building projects• Ongoing projects• Audit ratings such as SGC Stars• Multi location set up• Total production capacity• ERP system• Crisis management capacity
Glass processor - Selection Criteria
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FUSO GROUP – IN GLASS FIELD
SINCE 1964
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• 1st to introduce Laminated glass in India• 1st to introduce High Performance Reflective glass in India• 1st to introduce Low E Reflective glass in India• 1st to introduce Bend Tempered glass in India• 1st to introduce High End Interior glass products in India• 1st to introduce Magic Glass / Privacy Glass in India
FUSO – THE PIONEERS
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• Toughened Glass• Heat Soaked Toughened Glass• Heat Strengthened Glass• Bend Toughened Glass• Annealed Bend Glass• PVB Laminated Glass• Insulated Glazed Units
• Ceramic Fritted glass• Argon Gas filled IG units• Bend Toughened IG units• Annealed bend laminated gls• Toughened bend laminated gls• Bullet resistant glass• EVA Laminated Glass
Fuso Product Range
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– 2 handling equipments– One between de-airing & autoclave– Second one at Robotic Line– Both can handle 750kg– Direct / Indirect advantage to customers :
• Faster & safe movement of glass• Fuso employee safety• Speedy production
Glass Handling Equipments
Fuso – Infrastructure
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Fuso - Infrastructure
– In house DM plant– Water with low conductivity– No dissolved solutes stay on glass– Direct / indirect advantages to customers
• It protects from coating damage especially in high performance low e glasses such as SKN / KT series
• Reduces internal work order thus helping in speedy production• Excellent on aesthetics
– Capacity of 1kilo ltr / hr– Direct / indirect advantages to customers
• Meets water processing requirement of the plant• Uninterrupted production
Demineralization plant
RO Plant
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– 11 KVA substation– Direct / indirect advantages to customers
• Quality power supply• Uninterrupted power supply
– Catterpillar DG set of capacity of 380KVA– Direct / indirect advantages to customers
• Uninterrupted power supply
– 2 Compressors out of which one acts as back up for the other– Direct / indirect advantages to customers
• Uninterrupted production
Dedicated power supply from APSEB
DG Set
Compressor
Fuso - Infrastructure
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– 2 cranes– One with 5T capacity for smooth loading & unloading– Other with 1T capacity which helps in loading PVB in the magazine– Direct / indirect advantages to customers
• Speedy production• Safer atmosphere for Fuso work force
– Facilitates glass cutting without touching coated side– Direct / indirect advantages to customers
• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics
EOT Cranes :
Automatic Glass Loader :
Fuso - Infrastructure
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– Automatic Edge Deletion for online processing– No change of axis required– Minimizes glass handling– Possibility of edge deletion before tempering– Direct / Indirect advantage to customers
• Helps in annealed glass orders• Speedy production
– Unique pre wash to remove glass powder & dirt if any– Direct / indirect advantages to customers
• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics
Double Edger
High pressure pre wash
Fuso - Infrastructure
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– 2 washing machines– Automatic thickness adjustment– Soft bristles with 0.2mm dia– DM water with conductivity less than 12micro siemens. – Direct / Indirect advantage to customers
• Protects from coating damage• Reduces internal work order thus helping in speedy production• Excellent on aesthetics
Washing Machine
Fuso - Infrastructure
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• Radiation / Heat Balance :– First generation furnaces– Heat is transferred thru
radiation mode– Glass is subjected to longer
stay in the furnace– Uneven heating of glass– Inability to temper high
performance low e glasses
Radiation Tempering Ovens
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• Heat transferred due to forced air convection• Can process high performance low e
glasses such as SKN / KT series of SGG• Can temper glass with emissivity as
low as 0.03• Bed size – 4.3 mtr X 2.44 mtr• Bending of glass –3.66 mtr X 2.44mtr
Top & Bottom Convection Tempering Ovens
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• Uniform heating of glass on sides & edges• Lesser stay of glass in the furnace• Minimal optical distortion, local warp & bend• Lesser chances of over heating thereby helps to reduce
common problems such as roller wave marks, bow, edge dip < 15mm.
• Can process high performance low e glasses such as SKN, KT series
Direct / indirect advantages to customers
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– DM water used for proper adhesion– Clean room with controlled humidity & temperature– Dust free atmosphere– PVB stored in clean area– Automatic laying up of PVB magazine– Infrared heaters for de-airing and edge sealing– Max dimensions : 2.44mtr X 4.2mtr– Direct / Indirect advantages to customers
• Better tempered glass leads to better lamination quality• Auto system reduces contact with glass• Speedy production
Lamination line
Fuso - Infrastructure
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– Online edge deletion– Clean room for glass assembly– Automatic spacer bending facility– Automatic desiccant (bead size of 0.6mm dia) filling facility– Robotic sealant sealing (Vertical sealing)– 4 sided step glazing– Direct / Indirect advantages to customers
• Minimal deflection in glass while application of secondary sealant thereby ensuring minimal optical distortion
• Uniform sealant application without bubbles• Ensures accurate sealant bite in the IGU• Bendable spacer strongly reduces chances of condensation• Lesser contact of desiccant with air thereby enhancing lifespan of IGU• Smaller dia of desiccant (i.e 0.6mm) ensures denser filling (95%) which in turn enhances lifespan of
IGU. Note : Desiccant used by most of the processors is of 1.2mm dia which results in mere 65% filling.
• Accurate and speedy filling of desiccant in the aluminium spacer• All the above facilities enhances overall lifespan of IGU• Speedy production
Insulated Glaze / Double Glaze Line :
Fuso - Infrastructure
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Pl refer enclosed attachment.
Ceramic Fritting, Argon Gas Filling, EVA Lamination, Acid Etching, Sand Blasting, Bevelling and all other glass processing facilities.– Direct / Indirect advantages to customers
• Dealing with one stop shoppe with all glass processing facilities has its
own advantages.
Heat Soak Testing
Other facilities
Fuso - Infrastructure
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In house Glass Testing Facilities
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• Impact test• Fragmentation test• Bend measurement• Warpage measurement• Visual inspection by zebra
lines• Shore A test• Airgap test• Delta T test
• Pot life test• Butterfly test• Dew drop test• Boil test• UV test• Pummel bag test• Ball drop test
Types of testing facilities
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Application The light transmittance meter is built to meet the ISO3538 and ECE R43 and used to
measure the light transmission of glass. The unique design makes it possible to use either a small specimen or a real product for light transmission measurement.
Technical data: a. Repeatability: ±0.2% b. Accuracy: ±1% c. Light source: 12V 20W halide-tungsten lampd. Specimen size: ≥30 ×30mm e. Overall dimensions: 1448×450×878mm.
Light transmittance meter (SGT-A)
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Application:
MCJ-12/6 Impact Machine is built to meet the ISO 3537 and ECE R 43 and used for head form impact, 227g ball impact and 1040g, 2260g resistance-to-penetration test.
Technical data:
a. Elevator speed: ~ 4.5 m/min. b. Tower height: ~13 m c. Magnetic force> 15kg d. Height Display: LED e. Power supply: AC 220V, 50Hz f. 227g ball capability: 12
MCJ-12/6 Impact Machine
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Application:
Shot Bag Impact Apparatus is built to meet GB9963,GB/T9963,ECE R43 and used to shot bag impact testing or pendulum test for glass in building
Technical data:
a. Weight of the shot bag: 45Kg b. Two pneumatic type Type: 3.50-R8 4PR Weight: 50kg c. Dimensions of the test pieces: 1930 × 864 (mm)
SBI-1 Shot bag Impact Apparatus
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Application: The instrument is applicable to non-destructively determine surface stress of the heat-
strengthened or tempered float glass, and can also be used to measure the surface stress of the chemically ion-exchanged glass.
It is build to meet the requirements of ASTM C 1048 and GB 15763.2.
Technical data:
a. Contact oil: Index of refraction at 25 is equal to 1.54 ℃b. Magnification of micrometer eyepiece: 15× c. Min. degree scale of micrometer eyepiece: 0.01mm. d. Power supply: Input voltage AC 220V, 50HZ Output DC 3V
SSM-II surface stress measurement meter
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Application:
The instrument is use to measure the edge stress of the laminated glass and tempered glass or the residual stress of annealed glass.
Technical data:
a. Diameter of the dolarizer: Φ=100mm.
b. Light source: 13W fluorescent light.
c. Min. degree scale of the polarizer : 1°
d. Max. measurable thickness: 40mm.
e. Power supply: AC 220V, 50HZ
Edge stress meter (SGS-1)
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Main technical parameters:
• Unit of display :mm • A / D transformation: 16bit successive transformation • Measuring accuracy: 0.01mm • Resolution limit: 0.001mm • Working period: Continuous use of battery for 300 minutes • Screen: Twin-row LCD screen • Working Temperature: 0~+40 ℃• Power supply: 4.8V chargeable lithium • Frequency of sampling: 50 Hz • Maximum range: 4 mm • Applications: tempered glass, laminated glass, etc.
SFG-1 Surface Flatness Gauge
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Application:
The ZF-2 high-temperature test chamber is used to heat the water until specified temperature and conduct high-temperature test according to GB9656,ECE R43,etc.
Technical data:
• Temperature range: R·T+10~ 100 ℃• Temperature fluctuation : ± 0.5 ℃• Power: 4KW • The size of glass: 300×300(mm)
ZF-2 high-temperature test chamber
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Application
The EN-500B insulating glass weather cycling apparatus is used to conduct durability test of the insulating glass in temperature-cycling and high humidity condition according to EN 1279-2.
Technical data
• Temperature range : -20~ +80 ℃• Temperature fluctuation: ±0.5 ℃• Temperature uniformity: ≤2 ℃• Humidity range: 45%R·H—98%R·H • Humidity fluctuation: ±3% R·H • Temperature rising/falling speed: 0.7~ 1/min ℃• The specimens size: (502 ±2) ×(352±2)×20(mm)
EN-500B Insulating Glass Weather Cycling Apparatus
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• Tempering : ASTM C1048 - 04 / EN 12150
• Lamination : ASTM C1172 – 03 / EN 12543 – 5
• Double Glazing : ASTM C661 / EN1279 – 2
• Heat Soaking : EN 1663
International Standards
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Glass Process Chennai Plant Hyderabad PlantMin Max Min Max
H W H W H W H W
Toughening 300 250 4200 2440 300 250 5000 2440
Heat Strengthening 300 250 4200 2440 300 250 5000 2440
Bend Toughening 300 250 2440 2440 300 250 3660 2440
PVB Lamination 400 250 6000 2440 400 250 5000 2440
Insulated Glazing (Robotic) NA NA NA NA 300 250 3700 2500
Insulated Glazing (Semi Auto) 300 250 3500 2500 NA NA NA NA
Ceramic Fritting 800 600 3660 2440 NA NA NA NA
Heat Soak Testing 300 250 5000 2440 NA NA NA NA
EVA Lamination 100 100 3000 2000 NA NA NA NA
Notes
Bend Toughening (Thinner) - Radius of Curvature (ROC) > 1000mm
Bend Toughening (Thicker) - Radius of Curvature (ROC) > 1500mm
NA - Not available
Min & Max Dimensions
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Total per day production capacity (Chn & Hyd)
Glass Process CHENNAI (m2)
HYDERABAD (m2)
TOTAL (m2)
Tempering 2000 2500 4500
PVB Lamination 700 900 1600
IG / DG 1200 1600 2800
Heat Soaking 600 0 600
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Launch of Fuso Protective Film (FPF)
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FEW OF OUR LANDMARK PROJECTS
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Tidel Park (Chennai)
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Lanco Hills Township (Hyderabad)
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Ramanuja IT City (Chennai)
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Modern State Library (Chennai)
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Naman Midtown (Mumbai)
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Tata Consultancy Services (Pune)
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ITPL - MTB (Bangalore)
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Nippon Towers (Kochi)
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L&T Techno Park (Kochi)
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Wankhede Stadium (Mumbai)
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Rajiv Gandhi International Airport (Hyderabad)
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KGISL (Coimbatore)
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Express Avenue (Chennai)
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Infosys Pyramid (Bangalore)
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Quantum Towers (Pune)
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Le Meridian (Coimbatore)
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Sixth Sense (Chennai)
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Bell Towers (Bangalore)
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Some of our other Prestigious Projects
Project Name Category List / Project Type Location (City)
Delhi International Airport Airport Delhi
Bangalore Airport Airport Bangalore
Mumbai Airport Airport Mumbai
Hyderabad Airport Airport Hyderabad
Chennai Airport Airport Chennai
Trichy Airport Airport Trichy
Mangalore Airport Airport Mangalore
VARANASI AIR PORT Airport VARANASI
Naman Commercial Building Mumbai
Arihant Nitco Park Commercial Building Chennai
Arihant Majestic Tower Commercial Building Chennai
Bell Tower Commercial Building Bangalore
SD Tower Commercial Building Mumbai
Bharani Tower Commercial Building Mumbai
Diamond Tower Commercial Building Hyderabad
Parini Towers Commercial Building Mumbai
Bellusino Commercial Building Mumbai
Quantum Towers Commercial Building Pune
Honeywell Commercial Building Hyderabad
Patni Computers Commercial Building Chennai
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Cont..Reliance Communications Commercial Building HyderabadKMV Projects Commercial Building HyderabadNSIC Commercial Building MumbaiCyber Pearl Commercial Building HyderabadPowermech Commercial Building Hyderabad
Kernex Micro Systems Commercial Building HyderabadDelloitt – 2ND Phase Commercial Building HyderabadNippon Toyota Commercial Building CochinINOX Commercial Building VijayawadaAirtel Commercial Building ChennaiApollo Hospitals Commercial Building HyderabadAlappat Jewellery Commercial Building KochiSixth Sense Commercial Building ChennaiMCM Commercial Complex Commercial Building Chennai
KRISH CORP Commercial Building HyderabadMERCEDEZ BENZ Commercial Building Hyderabad
B.M.W Commercial Building Hyderabad
KARVY FINANCIALS Commercial Building HyderabadVMC COMPONENTS LTD Commercial Building HyderabadBSNL Corporate Office Chennai
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Cont..Airtel Corporate Office Chennai
ISB Student Village Educational Institution Hyderabad
I.S.B HOSTELS Educational Institution Hyderabad
Moden State Library Govt. Institution Chennai
Tamil Nadu Legislative Assembly Govt. Institution Chennai
Wankhade Stadium Govt. Institution Mumbai
General Hospitals Govt. Institution Chennai
Chepauk Stadium Govt. Institution Chennai
ACB Govt. Institution Hyderabad
SBI Govt. Institution Hyderabad
A.P. STATE FINANCIAL CORPORATION Govt. Institution Hyderabad
Appu Hotels Hotel Coimbatore
Trident Hotel Bangalore
Hyatt Roboust Hotel Chennai
Park Hyatt Hotel Chennai
Courtyard Marriott Hotel Chennai
Golconda Hotel Hyderabad
Novotel Hotel Hyderabad
Dasapalla Hotel Hyderabad
Laila Credits Hotel Vijayawada
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Cont..Viceroy Hotel Hyderabad
ITC Grand Kakatiya Hotel Hyderabad
Asrani International Hotel Hyderabad
La Hospin Hotel Rajamundry
Mansarovar Hotel Kakainada
Lemon Tree Hotel Hyderabad
Westinn- Raheja Park Hotel Hyderabad
Aditya Sarovar Hotel Hyderabad
Empee Hotel Chennai
Istha Hotel Pune
Le Meridian Hotel Coimbatore
Ceebros IT Park Chennai
Leela IT Park IT Park Chennai
MRV IT Park Chennai
TCS IT Park Pune
TCS IT Park Chennai
TCS IT Park Hyderabad
Infosys IT Park Hyderabad
Infosys IT Park Bangalore
Infosys IT Park Chennai
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Cont..KGISL IT Park Coimbatore
Hexaware IT Park Chennai
Ascendas IT Park Chennai
Ascendas (Mahindra City) IT Park Chennai
Quatalys IT Park Chennai
ITPL (MTB) IT Park Bangalore
TRIL (Ramanuja IT City) IT Park Chennai
Tidel Park IT Park Chennai
Wipro IT Park Kolkata
Wipro IT Park Chennai
Wipro IT Park Mysore
Wipro IT Park Pune
Wipro IT Park Bangalore
Wipro IT Park Hyderabad
Olympia Tech park IT Park Chennai
Brown Star IT Park Chennai
Ramanium IT Park IT Park Chennai
India Land Properties IT park Chennai
INFOTECH IT Park Hyderabad
Krisp IT Park Chennai
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Cont..L & T PHEONIX IT Park Hyderabad
Express Avenue Mall Chennai
Ampa kywalk Mall Chennai
Ripple Mall Mall Vijayawada
Maheshwari Mall Mall Hyderabad
Dell Pvt. Org. Chennai
Nokia Siemens Pvt. Org. Chennai
Motorola Pvt. Org. Chennai
Nagarjuna Construction Pvt. Org. Hyderabad
Bosch Pvt. Org. Coimbatore
POWERMECH PROJECTS LTD Pvt. Org. Hyderabad
Sarvana Stores Shopping Centre Chennai
Lanco Township Hyderabad
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ISO Certification
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SGC 2 Star Certificate - 2008
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SGC Customer Delight - 2008
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SGC Customer Delight - 2009
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SGC 3 Star Certificate – 2009
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EHS Certification
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Fuso & Green Building
Extra scoring in Green Building Certification
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• Fuso state-of-the-art plants at strategic locations• Post operation of our mumbai plant, Fuso shall become largest glass
processing company in the country• One stop Shoppe for all types of glass processing requirements• ERP system in place for online data tracking• International quality standards and in house glass testing facilities• Capacity to handle huge volumes• Capacity to handle heavy weight glass• On time deliveries guaranteed• Free technical guidance on glass & glass processing• Best services from technically qualified Fuso team
Long term benefits to our esteemed customers
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