function of brick machines...

Function of brick machines

catalogue

Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd.

Email: [email protected]

Mobile: 0086-18792658350

Alibaba: cn1000464484

http://www.baoshenmachine.com/

Product catalogue

1. JK Series Double Stage De-airing Extruder

JK Series double stage De-airing extruder is suitable to produce all kinds of hollow or solid brick & block,with all kind of

raw material: clay,shale,coal slack, fly ash etc.

Wear resistant metal spraying technology was applied to the screw, pug mill, axis of screw and seasoning, conditioning,

quenching treatment make sure the body of extruder work in long life. The harden surface gear was adopted in reducer,

clutch are a component with own patent, all the treatments make the machine life-saving ,meanwhile the reasonable design，

compact structure reduce the energy consumption ,without any shaking during working, even the extruder can working

normal without foundation bolts.

Function:extrude the column brick.

No. Model Capacity(pcs/h) Power(kw) W(ton) Size

1 JKY60/60-40 13000~20000 25 7500×3300×2800

2 JKY60/55-40 13000~18000 90*+250*

25 7500×3300×2800

3 JKY55/55-40 12000~17000 75*+185* 16.5 7200×3300×2600

4 JKY50/50E-40 11000~15000 55*+160* 15 7200×3300×2600

5 JKB50/50B-35 11000~16000 55*+132* 12.5 6750×1880×2540

6 JKB50/50C-32 11000~16000 55*+132* 12 6750×1880×2540

7 JKB45/45D-35 10000~13000 45*+110* 11.3 6370×1910×2350

8 JKB45/45F-30 10000~14000 45*+90* 11.3 6210×1560×2350

9 JKR40/40F-25 8000~12000 37*+75* 9.6 5660×1680×2150

JK Series Double stage

De-airing extruder

10 JKR35/35D-20 7000~9000 30*+55* 6.3 5040×1600×2000

Note:

JKY60/60-40: the barrel diameter is 60cm, the maximum pressure is 4.0 Mpa,

JKB50/45B-35: the barrel diameter is 50cm, the maximum pressure is 3.5 Mpa,

“JKB” for material between hard and soft (hard clay etc..) “JKR” for soft material (soft clay etc…).

2. Series Compact De-airing Extruder

Series Compact De-airing Extruder obtained patent in 1991 (number：ZL91006804),the design is reasonable and it works with

high pressure ,it can produce all kinds of hollow brick &block with low plasticity raw materials it is a model equipment for

middle and small enterprises it is a machine with high efficiency，energy saving (only one motor),wide application and a

smaller invest.


No. Model Capacity (pcs/h) Power(kw) W(ton) Size (mm)

1 JKBL50/50-35 11000~15000 160* 8.4 5260×1760×1950

2 JKRL45/45-25 11000~13000 110* 7.1 5280×1700×1850

3 JKRL40/40-20 8000~11000 90* 6.2 4580×1620×1700

4 JKRL35/35B-15 7000~9000 75* 5.2 4400×1550×1620

3. JZ Series Non Vacuum Extruder

ZJ Series Extruder are special designed for the raw material of very soft and pure clay, the clutch of this machine is screw

pressed (Patent)．The extruder is used to squeeze solid brick with high efficiency．compact structure．steady

function．reasonable design，convenient repair, suitable for low investment brick factory.


No. Model Capacity (pcs/h) Power (kw) W(ton) Size (mm)

1 JZ40-6 9000~11000 55 3 3850×1200×1120

2 JZ35A-5 7000~9000 45 2.3 2700×1150×1100

4. SJ Series double shaft mixer

Function:SJ Series double shaft mixer is the key equipment for raw material preparing process, watering, mixing the raw

material.

No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm)

1 SJ350×50 60-90m3/h 110 9.4 5990×1750×1450

2 SJ360×40 30-40m3/h 55 5.2 5710×1520×990

3 SJ360×36B 25-35m3/h 55 4.5 5650×1520×850

4 SJ280×36B 25-35m3/h 37 2.7 4700×1600×830

5 SJ280×32 20-30m3/h 37 3 4760×1390×830

5. SJJ Series compulsive extrusion mixer

Function:SJJ Series compulsive extrusion mixer can stir evenly and compulsive extrude clay, the cutting device can

make sure the clay was mixed plenty; the stirring axle has been heat treated and adopt wear-resistance material with long

life.

No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm)

1 SJJ300×50 35-45m3/h 110* 7.5 5900×1620×980

2 SJJ300×40 30-40m3/h 75* 5.5 5500×1520×980

3 SJJ280×36 25-30m3/h 55* 5.3 5480×1520×930

4 SJJ260×32 20-25m3/h 45 3.5 5170×1470×870

6. SGP Series primary roll crusher

Function:SGP Series primary roll crusher is the equipment for raw material crushing, Suitable for crushing of coarse raw

material.

No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm)

1 SGP80×60 30-40m3/h ≤5mm 18.5*×2 3.5 2650×1120×1120

2 SGP70×50 25-35m3/h ≤5mm 15*×2 2.5 2450×1120×1120

3 SGP60×60 20-25m3/h ≤5mm 11*×2 2 2200×1120×1100

4 SGP50×50 15-20m3/h ≤5mm 7.5*×2 1.8 2000×1000×900

7. GS Series high speed rolls crusher

Function:GS Series high speed roll crusher is a equipment for raw material crushing and mill, suitable for crushing fine

raw material. The roller made of wear resistant iron and alloy steel , quench treatment make the rigidity can reach

HRC60°～62°，HRC48°～55, there are a material feeder inside the roller, make the material was feed even into the full roll,

the full body of roll are wear in same condition, which can increase the production capacity and the quality of clay.

No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm)

1 GS80×60B 25-35m3/h ≤3mm 22*×2 4.8 3150×1700×1520

2 GS70×50B 15-25m3/h ≤3mm 18.5*×2 4 2940×1430×1440

8. Hammer crusher

Function:Series hammer crusher is suitable for primary crushing hard material such as coal slack, shale slag etc, The

hammer can be used in double time by change the direction．

No. Model Capacity Power(kw) W(ton) Size(mm)

1 PC80×55（shale） 15~25m3/h 55 1.8 1400×1050×1400

2 PC100×80B（shale） 25-35m3/h 75 3 1400×1750×1880

3 PC110×80B（shale） 40-50m3/h 90 3.7 1900×1630×1880

4 PC110×100（shale） 50-60m3/h 132 9.7 2300×2420×2170

5 Impact GXPC100×80 30-45m3/h 75 5.5 1900×1860×2220

9. Series box feeder

Function:Series box feeder is the equipment for raw material metered feeding, we can supply stepping box feeder and

continual box feeder to meet the demands of different material and capacity, Iron plate type special for heavy and high

moisture content raw material.

No. Model Function Capacity Power(kw) W(ton) Size(mm)

1 XGD80×450 Belt type continual 10-45m3/h 7.5* 2.3 5170×1700×1350

2 XGD70×450 Belt type continual 10-40m3/h 7.5* 2 5150×1500×1430

3 XGD60×400 Belt type continual 10-35m3/h 5.5* 1.8 4400×1490×1320

10. Series stepping box feeder

No. Model Capacity (m3/h) Power(kw) W(ton) Size(mm)

1 XGL120×500(plate) 30-70 15 5 5780×2500×1700

2 XGL120×500(heavy plate) 30-70 15 6.4 5780×2500×1700

3 XGL80×400 (plate) 10-45 7.5 3 4670×2050×1470

4 XGL60×400 (belt) 10-35 5.5 2.75 4670×1890×1470

11. Cutter Clay column cutter

Function:Clay column cutter cut the clay column from extruder into required length and the green brick cutter cut

the clay column into green bricks or blocks.

No. Model Capacity (m/s) Power(kw) W(ton) Size(mm)

1 QT590×190(double column) 1-1.3 1.5 0.45 3300×1060×1400

2 QT290×190 (single column) 1-1.3 1.5 0.45 2700×800×1400

3 KQZ100~130 (vertical) 1-1.3 1.1 0.3 2520×700×1250

Series of green brick cutter

No. Model Capacity Power(kw) W(ton) Size(mm)

1 YWQP21C 26 time/minute 4 2 2000×1300×1600

2 YWQP21B 26 time/minute 5.5 2 1870×1480×1530

3 ZYWQP23B 26 time/minute 1.1+5.5 2 1870×1570×1600

4 ZPT-E 30 time/minute 7.5 2.2 3570×1570×1700

12. GTS Series screen Function:GTS series screen is suitable screen the low moisture content hard raw material, the hole can be adjust so as to

screen different size material.


1 GTS120×300 15-20 4* 1.7 4850×1450×1400

2 GTS150×450 25-30 5.5* 3 6700×1750×1650

3 GTS130×360(closed) 20-50 5.5* 2.5 5800×2100×1650

13. Pusher

Function:ferry dryed cart and push dryed car into dryer.

No. Model throughput(T) Power(kw) W(ton) Size(mm)

1 YD25 25 7.5+3 4.8 3300×2360×1180

14. Excavator Function:This machine use multiple scoops to excavate stale raw material continuously.this equipment has dual function of taking and mixing raw material.


1 DQY50/9m 30~40 2.2*/7.5×2 6.8 13000×2400×2500

15. ZQM Series automatic stacking system

Function:Automatic stacking system is use for loading, grouping, stacking green brick. it is suitable for big and fully

automatic brick plant.

No. Model Capacity Power(kw) Estimate W(ton)

1 ZQM-6 288KPI pcs/h 43.46 40

2 ZQM-4 192KPI pcs/h 38.72 35

16. Green brick conveyor Function:Conveye the green brick for manual stacking brick to dryer cart

17.Air compressor Function:control the air cluth.

Model Capacity(m/s) Power(kw) W(ton) Size(mm)

DS30×20m 0.8 5.5 1.5 20000×800×400

Model Capacity Power(kw) W(ton) Size(mm)

VW-0.3/10 3 1.2 14000×500×800

18. Vacuum pump Function:control the vacuum chamer. 19. Control panels Function:control the electricity.

20. Equipments for dryer and kiln

Model Capacity Power(kw) W(ton) Size(mm)

MH-2/150 7.5 1.6 16000×800×1200

Model Capacity(m/s) Power(kw) W(ton) Size(mm)

Switch cabinet 1 11000×700×2200

Switch cabinet 2 11000×700×2200

Power master switch 11000×700×2200

Drying chamber cart Kiln cart (tunnel kiln)

Function:this cart for stacking the green brick into dryer . for stacking brick into tunnel kiln

Green brick delivery cart (by sun) Dried brick delivery cart (Hoffmann kiln)

Function:this cart for taking green brick to brick yard. this cart for taking dryer brick to hoffman kiln .

21. Drying cart return machine

Function:Carry the empty dryer cart .

Model W(ton) power Size(mm)

HC1.1x1.04 0.9 5.5kw 900×1100×650

22. Moisture exhaust fan

Fuction:under the chamber to send the heat from end to front .

23. Hot air feeding fan

Fuction: send the waste heat from kiln to dryer.

Model air volume wind pressure Size(mm)

T35-11No.7.1D 26120 m3/hour 373 pa 1000×1000×1000

Model air volume wind pressure Size(mm)

Y473-12No.18D 177730m3/hour 1115 pa 3130×2200×2200

24.Outlet pulling machine for kiln Function:pull the burned bricks that in the tunnel kiln drying chamber or tunnel burning kiln and carry them on the ramp bus.

Model W(ton) drawing speed

LY-5 0.1 4.03 meter/minute

25. Hydraulic Ferry pusher for kiln

Function:ferry and push the kiln cart into tunnel kiln.

Model loading capacity rail gauge

BDC4.6 30ton 2660mm

26. Hydraulic stepper

Function:carry the kiln cart into tunnel kiln by step.

Model pressure travel

YBS15 10Mpa 1.45m

27. Empty cart return tractor

Function:Carry the empty kiln cart .

Model Maximun jacking force drawing speed

QY-5 30KN 0.1~0.3m/second

28. Exhaust smoke fan

Function:draw out the smoke from kiln.

Model air volume : wind pressure

Y4-73-12No14D left 90 degree

77990m3/hour 774 pa

29. Cooling fan(under cart)

Function:send the air under the kiln cart.


T35-11N0.9 35227m3/hour 263 pa

30. Cooling fan(kiln exit)

Function:cooling the brick and kiln cart .


T40-11N0.7.1A 23815 m3/hour 300 pa

31.dyer

To prevent this happening the dryers are kept at temperatures of about 80 –120 degrees centigrade and the atmosphere is very humid keeping the exterior of the brick as moist as possible. This is monitored very closely to reduce surface cracking. The bricks will shrink in the dryers as the clay particles come together and they become strong enough to

be stacked, but at this stage they have no weather resistant qualities. Drying schedules vary but between 18 to 40 hours is typical for an automated plant. Special shapes and large units can take up to a week or more.

The dry bricks are then set onto kiln cars ready to be fired. Function:drying brick keep heat, reduce brick surface cracking.

small Tunnel dryer

capacity Equipment cost of drye Production days in a year

6 tunnels 15~20 million pcs annual

dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc

330 days

8tunnels 20~25 million pcs annual


330 days



330 days



330 days



330 days

16tunnels 40~45 million pcs annual


330 days

32.Hoffman kiln

In its simplest form a Chamber kiln is an annular tunnel divided off into Chambers (usually 12-20). A section of the kiln

(about 4-5 chambers) is being fired at any one time. The firing is drawn round the kiln with Chambers being lit in front of

the firing and the Chambers behind are allowed to go out.

Bricks are loaded into the kiln in front of the fire and pre-heat for 1-2 days before the fire reaches them. The bricks then fire

for 2-3 days. Once the fire has passed, the bricks cool before being removed from the kiln. They are then replaced with

fresh dry bricks awaiting the fire’s next circuit.

Function :firing brick

Hoffman kiln(chambers) capacity

18～22 2400～3600 million pcs annual 36～42 4800～7200 million pcs annual 56～60 7200～10800 million pcs annual 72～80 9200～14400 million pcs annual

33.Tunnel kiln

In a tunnel kiln dry bricks are loaded onto a fireproof trolley or kiln car. This then travels very slowly through the kiln. Typical schedule through the kiln from end to end is 2-3 days but variations occur depending on production schedules. Although tunnel kilns are generally more expensive to build than Hoffman kilns they are more economical to run and lend themselves to high degrees of automatic control. It is essential that tunnel kilns are run on

a continuous basis for ideally several years at a time between shutdowns.

Function :firing brick

tunnel kiln(width) capacity

3.00～4.00 2400～3600 million pcs annual 4.01～5.00 4800～7200 million pcs annual 5.01～7.00 7200～10800 million pcs annual >7.00 9200～14400 million pcs annual

Brick samples

The extruder can produce various shape and size of brick with different moulds

Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd.

Email: [email protected]

Mobile: 0086-18792658350

Alibaba: cn1000464484

http://www.baoshenmachine.com/

function of brick machines...

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