Ful-Lube™ lubrication systems for Ful-Vane™ compressors

Simple, reliable Designed to keep your compressor properly lubricated for maximum life and performance

Ful-Lube™-2 systems for low maintenance and dependable lubrication

FLSmidth’s Ful-Lube™-2 compressor lubricator is designed to keep your Ful-Vane rotary vane compressor properly lubricated for up to 30 days without refilling. New design features include:• Heavy gauge welded steel tank

includes connections for optional level switches, immersion heater and gauges

• Pop Open Pressure Relief valve (POPR™) replaces rupture discs and is reset with a simple snap action

• Oil priming bowl provides constant oil supply at pump inlet for increased ease of priming with included manual purge gun

• Improved in-line filter with cleanable element

• Removable mounting base with fixed motor and lube pump box for easy replacement or repair

• Same compact footprint as our original Ful-Lube lubrication system

Protect your Ful-Vane compressors from failure due to improper lubrication, and reduce oil consumption.• Divider block ensures accurate

lubrication distribution, while over-pressure indication pins easily identify troublesome lube lines

• Class 1 Div 1 no-flow switch with optional relay provides reliable compressor shutdown indication if a loss of oil flow occurs

• 1/3 HP motor direct drive pumping arrangement eliminates the risk of belt failures that can happen with older lube systems

• One operating and one standby pump minimize downtime

• Available in duplex arrangement for a duplex compressor application

Reduce maintenance• Designed specifically for Ful-Vane™

compressors• Precise lubrication reduces oil

consumption• Resettable pop-open pressurization

relief valve• 25-gallon reservoir reduces filling

frequency

Easy access to lubricator pump and motor assembly. Removable mounting base.

Multi-feed divider block with no-flow switch provides accurate flow to each lubrication point.

Divider block

Ful-Lube™-2 tank includes connections for optional level switches, immersion heater and gauges.

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Ful-Lube™ PLUS systems for more precise rate control and monitoring

FLSmidth’s Ful-Lube™ PLUS lubrication system is PLC-based and designed to precisely deliver oil to each lubrication point. It includes all the benefits of the Ful-Lube-2 system, plus the ability to monitor additional operating parameters of the Ful-Vane™ compressor.

• Simple, PLC-based automatic lube rate setting based on compressor size selection

• Accurate and precise oil delivery within +/- 2%

• Pressure transmitter provides real-time readings

• Class 1 Div 1 rating with NEMA 4 control panel

• 30-gallon tank with optional level switch and heater

• 1/2 HP motor direct drive pumping arrangement eliminates the risk of belt failures that can happen with older lube systems

• Capable of lubricating duplex Ful-Vane compressors with up to 14 injectors

Advanced features designed to provide constant feedback and monitoring of your lubrication.

• Lube rate adjustment via HMI touchscreen

• Positive confirmation of lubrication to each point

• Monitor discharge air pressure and temperature, cooling water flow, and intake filter dP

• Programmable alarms to aid troubleshooting of compressor subsystem malfunctions

• Data log runtime, lubrication cycles, and oil consumption

• PLC easily integrates into compressor package controls or plant DCS

Compact footprint for PLC, oil tank and pumping system

Which lubrication system is right for your Ful-Vane compressors?Ful-Vane™ Compressor Lubricator Comparison

Ful-Lube™-2 lubricatorFul-Lube™ PLUS

PLC-based lubricator

Oil delivery system Divider block Pump to pointLarge oil tank 25 gallon 30 gallonLevel gauge with optional switch

Pressure indication Gauge Transmitter + gauge

Pressure relief Re-settable Pressure Relief valve Pressure regulator and transmitter

Cleanable in-line oil filter

Easy priming Priming bowl with purge gun Turbo purge Class 1 Div 1 area rating With optional TEXP motor With optional TEXP motorPLC control panel with real-time monitoring

Exact rate control via PLC

Data logging (runtime, lubrication cycles, oil consumption)

Monitor critical Ful-Vane parameters

Project Center Denmark FLSmidth A/SVigerslev Allé 77DK-2500 ValbyCopenhagenTel: +45 3618 1000Fax: +45 3630 1820 E-mail: info@flsmidth.com

Project Center USAFLSmidth Inc. 2040 Avenue CBethlehem, PA 18017-2188Tel: +1 610-264-6011Fax: +1 610-264-6170E-mail: info-us@flsmidth.com

Project Center IndiaFLSmidth Private LimitedFLSmidth House34, Egatoor, Kelambakkam(Rajiv Gandhi Salai, Chennai)Tamil Nadu – 603 103Tel: +91-44-4748 1000Fax: +91-44-2747 0301E-mail: indiainfo@flsmidth.com

www.flsmidth.com

World-class parts, service and support

FLSmidth manufactures all compressors at its Manheim, PA facility, ensuring that each and every compressor is built and tested to the most rigorous standards.

In addition, FLSmidth has a 24/7 emergency breakdown service for customers, a reconditioning and exchange program, and offers on site training for rebuilding compressors. We also have a customer consignment inventory management program.

In addition to our Manheim facility, FLSmidth has factory-trained and certified service centers and parts warehouses worldwide.

Compressor Exchange ProgramOur Compressor Exchange Program is designed to replace the cylinder assemblies on existing FLSmidth rotary compressors. The program minimizes downtime for replacement and is a highly economical method for restoring compressors to original performance standards.

This program is for those customers that require:• Reduced downtime• 4-year warranty• Decreased maintenance hours• Increased reliability

B3000™ Compressor BladesFLSmidth’s B3000 compressor blades last up to four times longer than conventional blades. Their carbon fiber laminate construction resists damage from abrasive particles for less wear and tear.

B3000 blades reduce maintenance by decreasing the number of blade changes needed. They provide smooth operation and durability, and extend the life of the compressor.

World-class warrantyOur B3000 carbon fiber blades will be prorated for either 20,000 hours or 3 years from first use, whichever comes first (subject to proper maintenance and operation of the inlet filtration, lubrication, and cooling systems).

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Copyright © 2016 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth, Ful-Vane, Ful-Lube and B3000 are trademarks of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.