fuji igbt modules for wind power system2013/09/18 · wind turbine systems will be changed to...

© Fuji Electric Co., Ltd. All rights reserved. 1Aug. 2013 MT5F27336

Device Application Technology Dept.Semiconductor Sales Div.

Global Sales Group

Fuji IGBT modules for wind power systemFuji IGBT modules for wind power system


Topology in wind power system

Fuji IGBT modules for wind power system

Fuji solution in Gate Driver Unit (GDU)

Fuji solution

Table of contents



Synchronous + Multi windingSynchronousInductionGenerator

100%100%15～30%Converter capacity

90～95%98～100%100%Cost

HighHighLowQuality

Not needNot needNeedGear box

Not needNeedNeedStep up Transformer

1700V/450A～1000A

89%

Double

3300V/150A～400A

93%

Direct + Multi level

1700V/1000A～3600AIGBT

90%Efficiency

Configuration

DirectTopology

Wind turbine systems will be changed to direct drive system from double fet drive system depend on the high efficiency and without gear box.

Gear TransformerI-GTransformerS-G

・・・

S-G


1.2MW Induction generator

Gear box

DC motor for controlling

gear box

Generator

Gear box

Converter

Transformer

Double fed systems havelarge gear box and large generator.

Outline view of double fed wind turbine


PWM Converter PWM Inverter

SG

Direct drive system


Double fed system

IGG

Large gear boxLow reliability for mechanical stress.Gear box

Low qualityoutput power

Large generator

High qualityoutput power

Without Gear Box

System efficiency 89% ⇒ 90%

：Disadvantage：Advantage

Not necessary High Power IGBT

3times rating current IGBT is necessary.

⇒

Comparison of double fed system and direct drive system



SG

SG・・・

7 seriesInverter

×3 phase

Need Transformer

Not need Transformer

Small filter

Large filter

System efficiency 90% ⇒ 93%

Need Multi winding generator

To decrease steps of serial, 1.7kV⇒3.3kVIGBT will be applied

Multi level system

Direct drive system

Comparison of direct drive system and multi level system

：Disadvantage：Advantage





Fuji solution

Table of contents



■IGBT modules proposal for Double fed system

11MBI2400VC-170E21MBI2400VC-170E

HPM

2.0MW

21MBI2400VD-170E

22MBI1400VXB-170P-5032MBI1400VXB-170P-50

22MBI1000VXB-170E-5042MBI1000VXB-170E-50PrimePACKTM

42MBI450VN-170-5082MBI450VN-170-50Dual XT

11MBI1600VC-170E21MBI1600VC-170EHPM

12MBI1400VXB-170P-5022MBI1400VXB-170P-50


1 (It uses as 2in1.)6MBI450V-170-502 (It uses as 2in1.)6MBI450V-170-50EconoPACKTM+

32MBI450VN-170-5062MBI450VN-170-50Dual XT

1.5MW

Number of ParallelIGBT P/NNumber of ParallelIGBT P/N

Grid sideRotor sidePackageWind Power

Converter

Note: EconoPACKTM+ and PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.



■IGBT modules proposal for Direct drive system

11MBI1600VC-170E11MBI2400VC-170E

HPM

2.0MW

11MBI2400VD-170E

22MBI1400VXB-170E-5022MBI1400VXB-170E-50


11MBI2400VD-170E11MBI2400VD-170E

11MBI2400VC-170E11MBI2400VC-170E

11MBI1600VC-170E21MBI1200VC-170E

HPM

22MBI1400VXB-170E-5022MBI1400VXB-170E-50


1.5MW

Number of ParallelIGBT P/NNumber of ParallelIGBT P/N

Grid sideRotor sidePackageWind Power

Converter

Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.


LVRT： Low Voltage Ride Through Circuit

Conventional system had be used the clover circuit. It can not be possible to supply to out put power for grid line, because DC bus voltage is zero voltage at clover circuit operating,

It can be possible to supply to out put power for grid line, because DC bus voltage is kept at LVRT circuit operating. Therefore this system is more higher reliability system.

IGBT modules proposal for LVRT

LVRT circuit


G IG


G IG

Clover circuit


Dual XT, EP+Standard module

EP-PIM, PC-6pack

PrimePACKTM

1200V 600-1400A1700V 650-1400A (plan)

HPM1200V 600-3600A1700V 600-3600A

3300V800-1500A (plan)




PrimePACKTMDual XT EconoPACKTM+ 6in1


HPM 1in1（1200～2400A） HPM 1in1（2400～3600A） 3.3kV

Note: EconoPACKTM+ and PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.

M254

Size:150 x 62 x 17mm M629

Size:150 x 162 x 17mmSize:172 x 89 x 38mm

Size:250 x 89 x 38mm

M271

M272

M151

Size:130 x 140 x 38mm

M152

Size:190 x 140 x 38mm

M156

Size:190 x 140 x 38mm


Fuji IGBT module for wind power - EconoPACKTM+, Dual XT

Equivalent circuit

Copper(Cu)

Copper(Cu)

Base plate

1700V550A2MBI550VN-170-50

1700V450A2MBI450VN-170-50

M260:150 x 62 x 17mm

1700V550A2MBI550VJ-170-50

Al3O2

Viso=4.0kV/60s

M254:150 x 62 x 17mm1700V300A2MBI300VN-170-50

1700V

1700V

Voltage

M629:150 x 162 x 17mm

Package

Al3O2

Viso=4.0kV/60s

Isolation

450A6MBI450V-170-50

300A6MBI300V-170-50

CurrentIGBT P/N

Econ

oPA

CK

TM+

FeatureLow power dissipation with V-silicon chipsetExtra thermal design (Tjmax = 175℃ repetitive guarantee)2 kinds of pin connection for Dual XT (Solder/Spring)

Dua

l XT

Note: EconoPACKTM+ are registered trademarks of Infineon Technology AG, Germany.

Spring type

Solder pin type


14

Equivalent circuit

Al3O2

Viso=4.0kV/60sCopper

(Cu)

M272:250 x 89 x 38mm

1700V1400A2MBI1400VXB-170E-50

Al3O2

Viso=4.0kV/60sCopper

(Cu)

M271:172 x 89 x 38mm

1700V650A2MBI650VXA-170E-50

1700V1000A2MBI1000VXB-170E-50

1700V1400A2MBI1400VXB-170P-50

IsolationBase platePackageVoltageCurrentIGBT part No.

Prim

ePA

CK

TM

FeatureLow power dissipation with V-silicon chipset

Extra thermal design (Tjmax=175℃ repetitive guarantee)

Low inductance and good current balance package

Long-term reliability ( CTI > 600, High Tc capability)


Fuji IGBT module for wind power system - PrimePACKTM


Copper(Cu)

Copper(Cu)

Base plate

Si3N4

Viso=4.0kV/60s

M151:130 x 140 x 38mm1700V1200A1MBI1200VC-170E

1700V1600A1MBI1600VC-170E

1700V2400A1MBI2400VC-170E

Si3N4

Viso=4.0kV/60s

M152:190 x 140 x 38mm1700V2400A1MBI2400VD-170E

1700V3600A1MBI3600VD-170E

IsolationEquivalent circuitPackageVoltageCurrentIGBT part No.

1in1


Extra thermal design (Tjmax=175℃), SiN-DCB



1700V-3600A max rating

Fuji IGBT module for wind power system - HPM(1in1)


AlSiC

AlSiC

Base plate

AlNViso=4.0kV/60s

M155:130 x 140 x 38mm1700V1200A1MBI1200VR-170E

1700V1600A1MBI1600VR-170E

1700V2400A1MBI2400VR-170E

AlNViso=4.0kV/60s

M156:190 x 140 x 38mm1700V2400A1MBI2400VS-170E

1700V3600A1MBI3600VS-170E

IsolationEquivalent circuitPackageVoltageCurrentIGBT part No.

1in1


Extra thermal design (Tjmax=175℃), AlSiC base plate



1700V-3600A max rating

Fuji IGBT module for wind power system - HPM(1in1)


Equivalent circuit

AlNViso=6.0kV/60s

AlSiC

M155:130 x 140 x 38mm3300V800A1MBI800UG-330

3300V1000A1MBI1000UG-330

AlNViso=6.0kV/60s

AlSiC

M156:190 x 140 x 38mm3300V1200A1MBI1200UE-330

3300V1500A1MBI1500UE-330

IsolationBase platePackageVoltageCurrentIGBT part No.

1in1

FeatureTrench gate structure for reducing Vce(sat)

FS (field-stop) structure for fast switching and low Vce(sat)

High ruggedness even at Tj = 150℃ operation

High tracking (CTI > 600) special resin for high Viso guarantee

High thermal cycling life time with AlSiC base plate

Fuji IGBT module for wind power system - 3.3kV module





Fuji solution

Table of contents


Fuji solution in GDU

1MBI1500UE-3301500A

1MBI1200UE-3301200A

1MBI1000UG-3301000A

1MBI800UG-330800A

3.3kV

1MBI3600VD-170E3600A

1MBI2400VD-170E2400A

1MBI2400VC-170E2400A

VLA5391MBI1600VC-170E1600A

VLA5391MBI1200VC-170E1200A

HPM

VLA5392SP0320x2Ax-2MBI1400VXB-170P-502MBI1400VXB-170P-501400A

VLA5392SP0320x2Ax-2MBI1400VXB-170E-502MBI1400VXB-170E-501400A

VLA5392SP0320x2Ax-2MBI1000VXB-170E-502MBI1000VXB-170E-501000A

VLA500K2SP0320x2Ax-2MBI650VXA-170E-502MBI650VXA-170E-50650A

PrimePACKTM

6MBI450V-170-50450A

6MBI300V-170-50300AEP+

VLA500K2SP0115T2Ax-172MBI550VN-170-50550A

VLA500K2SP0115T2Ax-172MBI450VN-170-50450A

VLA546**2SP0115T2Ax-172MBI300VN-170-50300A

Dual XT

Driver type （example）Driver type (example)IGBT P/N (example)IC rating






Fuji solution

Table of contents


Gate Drive Unit

Snubber Cap. Snubber Cap.

Main Cap.

Bus BarOutput Terminal

Cooling fin

Fuji solution – PrimePACKTM 2 parallel

Snubber C : 2～3 uF

Top view

Side viewPrimePACK TM can easily construct inverter circuit .This figure shows the example.

Laminate bus bar to realize low leakage inductance.



Fuji solution – Dual XT 4 parallel

2MBI450VN-170-50 ４P

IGBTFin (Water)

Gate BoardInterface Board


VCEP

Snubber capacitors

L: Main circuit wiring parasitic inductanceIo: Collector current at IGBT turn-offVCEP: Snubber capacitor peak voltageEd: DC supply voltage

2

2

EdVIoLC

CEPS

*

Vces Ic450A 0.08 μH 4.7μF1000A 0.07μH 6.8μF1400A 0.06μH 12μF2400A 0.046 μH 27μF3600A 0.046 μH 47μF

Module ratingDC line inductance snubber capacitance

1200V/1700V

fuji igbt modules for wind power system2013/09/18 · wind turbine systems will be changed to...

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