fuel and clinker weighing

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  • 8/10/2019 Fuel and Clinker Weighing

    1/20

    Raw meal schenck counter 0 6393 6393

    Main burner coal counter 0 248.5 248.5

    Calciner burner coal counter 0 216 216Waste tire counter 0 37.8 37.8

    main burner : 67.44 68.7 1.26

    calciner : 21.66 11.14 -10.52

    Raw meal schenck counter 0 8445 8445

    Main burner coal counter 0 275.9 275.9

    Calciner burner coal counter 0 181.6 181.6

    RDF counter 0 288 288Levels of coal silos : 0

    main burner : 52.81 49.52 -3.29

    calciner : 31.16 46.99 15.83

    R.Meal (t) clinker (t) Total kalori

    14838 9080.856 8,273,080

    Heat Input (kcals) water content%

    435.95 Petcoke 3,294,036 9.15792 Lignite 3,936,936 6.58

    236.9 RDF (Orijinal) 870,175 35

    35.137 Tires 193,254 0

    18.8 Shredded tires together with RDF 103,400 0

    1518.787 Total 8,294,400

    3,683236.30

    Spesific (kcal/kgck)

    5,321396.06

    Total amount fed (dry tons)

    739.898,317

    5,500

    35.14

    18.80

    5,500

    Kiln1

    Levels of coal silos

    Kiln2

    Wastes and coals at Weightcounter

    911.05

    Calorific value (kcal/kg)

  • 8/10/2019 Fuel and Clinker Weighing

    2/20

    Start End Difference

    Raw meal schenck counter 41427 48373 6946

    Main burner coal counter 1639.7 1908 268.3

    Calciner burner coal counter 1535.4 1807.4 272

    Waste tire counter 171 200 29

    main burner : 28.5 25.17 -3.33

    calciner : 19.6 16.65 -2.95

    Raw meal schenck counter 55679 64632 8953

    Main burner coal counter 1958.2 2254.7 296.5

    Calciner burner coal counter 1381.1 1621.1 240

    RDF counter 1384 1605 221

    Levels of coal silos :

    main burner : 37.9 34.1 -3.8

    calciner : 33.8 26.9 -6.9

    R.Meal (t) clinker (t) Total kalori

    15899 9715.4 10,152,172,323

    Heat Input (kcals) water content%

    499.35 Petcoke 3,720,691 8.9

    853.3 Lignite 4,971,981 8.8

    181.45 RDF (Originally) 1,069,527 35

    26.9 Tires 147,950 0

    22.1 Shredded tires together with RDF 121,550 01583.1 Total 10,031,699

    Addititional coal from the bins 120,473

    MEASUREMENT OF WASTE AND COAL BETWEEN 08.07.2013 17:00-10.07.2013 21:00 IN KONYA PLANT

    Kiln1

    Levels of coal silos

    Kiln2

    Wastes and coals at Weightcounter

    778.21

    5,500

    Total amount fed (dry tons) Calorific value (kcal/kg)

    22.10

    26.90

    454.91

    5,894

    16.98 7095

    5,500

    Spesific (kcal/kgck)

    1045.0

    6,389

    181.45

    8,179

  • 8/10/2019 Fuel and Clinker Weighing

    3/20

    Start End Difference

    Raw meal schenck counter 0 3290 3290

    Main burner coal counter 0 120.5 120.5

    Calciner burner coal counter 0 156.7 156.7

    Waste tire counter 0 0 0

    main burner : 67.62 41.28 -26.34

    calciner : 24.37 17.43 -6.94

    Raw meal schenck counter 0 4245 4245

    Main burner coal counter 0 115.3 115.3

    Calciner burner coal counter 0 139.3 139.3

    RDF counter 0 0 0

    Levels of coal silos :

    main burner : 59.14 42.88 -16.26

    calciner : 49.1 42.39 -6.71

    R.Meal (t) clinker (t) Total kalori

    7535 4761.6 4,121,444,816

    Heat Input (kcals) water content%

    212.75 Petcoke 1,613,771 7.8

    411.9 Lignite 2,110,324 12.6

    RDF (Originally) 0 0

    Tires 0 0

    Shredded tires together with RDF 0 0

    624.65 Total 3,724,095

    Addititional coal from the bins 397,35056.25 7064

    0.00 0

    0.00 0

    0.00 0

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    196.16 8,227

    360.00 5,862

    MEASUREMENT OF WASTE AND COAL BETWEEN 16.07.2013 17:00-17.07.2013 17:00 IN KONYA PLANT

    WITHOUT SECONDARY FUEL

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    865.6

  • 8/10/2019 Fuel and Clinker Weighing

    4/20

    Start End Difference

    Raw meal schenck counter 25374 28807 3433

    Main burner coal counter 977.7 1107.5 129.8

    Calciner burner coal counter 976.9 1120.2 143.3

    Waste tire counter

    main burner : 81.74 47.19 -34.55

    calciner : 18.44 21.31 2.87

    Raw meal schenck counter 33352 37752 4400

    Main burner coal counter 863.3 971.7 108.4

    Calciner burner coal counter 913.8 1075.5 161.7

    RDF counter

    Levels of coal silos :

    main burner : 47.42 45.25 -2.17

    calciner : 60.65 44.01 -16.64

    R.Meal (t) clinker (t) Total kalori

    7833 4914.45 4,237,597,302

    Heat Input (kcals) water content%

    267.95 Petcoke 2,031,738 7.8

    369.35 Lignite 1,859,397 12.6

    RDF (Originally) 0 0Tires 0 0

    Shredded tires together with RDF 0 0

    Total 3,891,135

    Addititional coal from the bins 346,462

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.

    3- Dry coal bin was 75 % full before and after the weighing.

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was weighted during this period.

    MEASUREMENT OF WASTE AND COAL BETWEEN 24.07.2013 17:00-25.07.2013 18:00 IN KONYA PLANT

    WITHOUT SECONDARY FUEL

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    862.3

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    247.05 8,224

    322.81 5,760

    50.49 6862

    0.00 00.00 0

    0.00 0

  • 8/10/2019 Fuel and Clinker Weighing

    5/20

    Start End Difference

    Raw meal schenck counter 0 3330 3330

    Main burner coal counter 0 122.3 122.3

    Calciner burner coal counter 0 147 147

    Waste tire counter

    main burner : 79.71 45 -34.71

    calciner : 25.1 17.25 -7.85

    Raw meal schenck counter 0 4060 4060

    Main burner coal counter 0 101.8 101.8

    Calciner burner coal counter 0 144.8 144.8

    RDF counter

    Levels of coal silos :

    main burner : 52 37.44 -14.56

    calciner : 41.58 40.2 -1.38

    R.Meal (t) clinker (t) Total kalori

    7390 4567.15 4,093,040,965

    Heat Input (kcals) water content%

    204.95 Petcoke 1,567,358 5.2

    422.1 Lignite 2,116,124 11.3

    RDF (Originally) 0 0Tires 0 0

    Shredded tires together with RDF 0 0

    Total 3,683,482

    Addititional coal from the bins 409,559

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.

    3- Dry coal bin was 75 % full before and after the weighing.

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was weighted during this period.

    58.5 7001

    0.00 00.00 0

    0.00 0

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    194.29 8,067

    374.40 5,652

    MEASUREMENT OF WASTE AND COAL BETWEEN 29.07.2013 09:00-30.07.2013 09:00 IN KONYA PLANT

    WITHOUT SECONDARY FUEL

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    896.2

  • 8/10/2019 Fuel and Clinker Weighing

    6/20

    Start End Difference

    Raw meal schenck counter 0 6715 6715

    Main burner coal counter 0 268.2 268.2

    Calciner burner coal counter 0 38.5 38.5

    Waste tire counter

    main burner : 31.22 24.85 -6.37

    calciner : 15.15 20.27 5.12

    Raw meal schenck counter 0 8615 8615

    Main burner coal counter 0 232.3 232.3

    Calciner burner coal counter 0 300.9 300.9

    RDF counter

    Levels of coal silos :

    main burner : 42.01 36.66 -5.35

    calciner : 40.65 36.6 -4.05

    R.Meal (t) clinker (t) Total kalori

    15330 9504.6 8,440,753,797

    Heat Input (kcals) water content%

    437.9 Petcoke 3,379,567 5.2

    819.7 Lignite 4,028,716 11.3

    220 RDF (Originally) 732,600 2527.9 Tires 153,450 0

    13.9 Shredded tires together with RDF 76,450 0

    Total 8,370,783

    Addititional coal from the bins 69,971

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.

    3- Dry coal bin was 75 % full before and after the weighing.

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was weighted during this period.

    MEASUREMENT OF WASTE AND COAL BETWEEN 30.07.2013 13:00-01.07.2013 15:00 IN KONYA PLANT

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    888.1

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    415.13 8,141

    727.07 5,541

    10.65 6570

    165.0027.90 5,500

    13.90 5,500

    4,440

  • 8/10/2019 Fuel and Clinker Weighing

    7/20

    Start End Difference

    Raw meal schenck counter 18831 22139 3308

    Main burner coal counter -747.7 874.8 1622.5

    Calciner burner coal counter 644.6 766 121.4

    Waste tire counter 0 14.07 14.07

    main burner : 94.71 56.045 -38.665

    calciner : 20.95 19.64 -1.31

    Raw meal schenck counter 0 0

    Main burner coal counter 0 0Calciner burner coal counter 0 0

    RDF counter

    Levels of coal silos :

    main burner : 0

    calciner : 0

    R.Meal (t) clinker (t) Total kalori

    3308 2017.45 2,083,916,038

    Heat Input (kcals) water content%

    97.95 Petcoke 767,276 6.03

    181.25 Lignite 939,610 12.99

    RDF (Originally) 0 0

    14.6 Tires 80,300 0

    Shredded tires together with RDF 0 0

    Total 1,787,186

    Addititional coal from the bins 296,730

    Notes about the weighing of fuel and clinker

    42.5 6986

    0.00 0

    14.60 5,500

    0.00 0

    Wastes and coals at Weightcounter Total amount fed (dry tons) Calorific value (kcal/kg)

    92.04 8,336

    157.71 5,958

    MEASUREMENT OF WASTE AND COAL FOR KILN 1 ONLY

    BETWEEN 05.08.2013 09:00-06.08.2013 09:00 IN KONYA PLANT

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    1032.9

  • 8/10/2019 Fuel and Clinker Weighing

    8/20

    Start End Difference

    KLNKER FAKTRRaw meal schenck counter 374164 380975 6811

    Main burner coal counter 4685.1 4926.3 241.2 Toplam beslenen farin

    Calciner burner coal counter 4019.8 4421.6 401.8 Toplam tartlan klinke

    Waste tire counter

    Eski faktre gre retil

    main burner : 85.096 36.6 -48.496

    calciner : 24.21 21.82 -2.39

    Raw meal schenck counter 547859 556756 8897

    Main burner coal counter 18360.7 18688.2 327.5

    Calciner burner coal counter 10604.9 10795.5 190.6

    RDF counter

    Levels of coal silos :

    main burner : 44.14 37.29 -6.85

    calciner : 48.31 40.88 -7.43

    R.Meal (t) clinker (t) Total kalori

    15708 9771.95 8,577,010,676

    Heat Input (kcals) water content%

    670.7 Petcoke 5,328,337 4.64

    540.05 Lignite 2,799,214 15.14

    RDF (Originally) 0 0Tires 0 0

    Shredded tires together with RDF 0 0

    Total 8,127,550

    Addititional coal from the bins 449,460

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.

    3- Dry coal bin was empty before and 3 tons after the weighing.

    4- All the counters were recorded at the start and end of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was weighted during this period.

    MEASUREMENT OF CLNKER AND COAL BETWEEN 26.12.2013 14:00-28.12.2013 15:40 IN KONYA PLANT

    WITHOUT SECONDARY FUEL

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)

    877.7

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    639.58 8,331

    458.29 6,108

    0.00 00.00 0

    0.00 0

    Eski Faktr:

    Yeni Faktr:

    62.166 7230

  • 8/10/2019 Fuel and Clinker Weighing

    9/20

    Start End Difference

    Time: 10:30 15:30

    Raw meal schenck counter 431677 438596 6919 KLNKER FAKTR

    Main burner coal counter 6810.02 7060.59 250.57

    Calciner burner coal counter 5657.76 5830.76 173 Toplam beslenen farin: 16268

    Waste oil 3697 3749.8 52.8 Toplam tartlan klinker: 10289.1

    Waste tire + RDFcounter 1963.9 2189.9 226 0.6200

    Eski faktre gre retilen klinker: 10086.16

    main burner : 89.147 86.369 -2.778 0.6325

    calciner : 22.48 25.74 3.26

    Raw meal schenck counter 625658 635007 9349

    Main burner coal counter 21200.2 21533.6 333.4

    Calciner burner coal counter 11986.9 12126 139.1

    Waste tyre+ RDF counter 12211.2 12482.1 270.9

    Levels of coal silos :

    main burner : 49.42 45.05 -4.37

    calciner : 48.63 42.34 -6.29

    R.Meal (t) clinker (t) Total kalori10086.16 16268 10289.1 9,219,631,271

    Heat Input (kcals) water content%

    604.55 Petcoke 4,657,193 5.07

    479.45 Lignite 2,527,819 13.54

    433.7 RDF (Originally) 1,055,452 22

    52.8 Waste oil 279,432 18

    89.8 Shredded tires together with RDF 646,560 0

    Total 9,166,457

    Addititional coal from the bins 53,175

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of l ignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).

    4- All the counters were recorded at the start and and of the weighing.5- Calculations are done accordint to real weighted values.

    6- The clinker was a lso weighted during this period.

    1/14/2014 1/15/2014 1/16/2014

    Kiln I 3401 3492 3725

    Kiln II 3617 3153 3888

    1/16/2014

    1/14/2014 1/15/2014 1/16/2014

    Tedariki Ad : SAHADAN ALINAN Geli Tarihi :Kiln I 6311 7629 5422

    Parti No :

    Alnan Malzeme :

    Eski Faktr:

    Yeni Faktr:

    TEST

    RAPOR TARH :

    RDF Calorific Values (Kcal/Kg RDF)

    TARTIM SIRASINDA ALINAN

    GR KALTE KONTROLFORMU

    KONTROL TARH:1/16/2014

    Waste Oil Calorific Values (Kcal/Kg Oil)

    43.30 6,454

    89.80 7,200

    7.178 7408

    573.90 8,115

    414.53 6,098

    338.29 3,120

    Waste Tyre Calorific Value (Kcal/Kg Tyre)

    MEASUREMENT OF CALORIFIC CONSUMPTION (WASTE AND COAL) BETWEEN 14.01.2014-16.01.2014 15:00 IN VICAT KONYA

    PLANT

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (kcal/kgck)896.1

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

  • 8/10/2019 Fuel and Clinker Weighing

    10/20

    Start End Difference

    Time: 10:00 12:00

    Raw meal schenck counter 0 KLNKER FAKTR

    Main burner coal counter 0

    Calciner burner coal counter 0 Toplam beslenen farin: 8579

    Waste oil 0 Toplam tartlan klinker: 5468.65

    Waste tire + RDFcounter 0 0.6200

    Eski faktre gre retilen klinker: 5318.98

    main burner : 0 0.6374

    calciner : 0

    Raw meal schenck counter 264791 273370 8579

    Main burner coal counter 90499 92590 2091

    Calciner burner coal counter 50262 52788 2526

    Waste tyre+ RDF counter 1935748 1935748 0

    Levels of coal silos : 54253 54253

    main burner : 50.49 53.56 3.07

    calciner : 49.5 45.57 -3.93

    R.Meal (t) clinker (t) Total kalori5318.98 8579 5468.65 4,911,929,431

    Heat Input (kcals) water content%

    346 Petcoke 2,710,185 6.64

    420.8 Lignite 2,216,838 13.31

    RDF (Originally) 0

    Waste oil 0

    Shredded tires together with RDF 0 0

    Total 4,927,023

    Addititional coal from the bins -15,093

    Notes about the weighing of fuel and c linker

    1- All ground hoppers of l ignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).

    4- All the counters were recorded at the start and and of the weighing.5- Calculations are done accordint to real weighted values.

    6- The clinker was also weighted during this period.

    Kiln I

    Kiln II

    Tedariki Ad : SAHADAN ALINAN Geli Tarihi :Kiln I

    Parti No :

    Alnan Malzeme :

    Yeni Faktr:

    Levels of coal silos

    RDF Calorific Values (Kcal/Kg RDF)

    GR KALTE KONTROLFORMU

    KONTROL TARH:

    05-07/04/2014

    TEST

    TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)

    Waste Oil Calorific Values (Kcal/Kg Oil)

    0.00

    -2.14 7053

    0.00

    0.00

    RAPOR TARH : 08.04.2014

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    323.03 8,390

    364.79 6,077

    MEASUREMENT OF CALORIFIC CONSUMPTION (COAL) BETWEEN 04.04.2014-06.04.2014 10:00-12:00 IN VICAT KONYA PLANT

    Kiln2

    Eski Faktr:Kiln1

    Spesific (kcal/kgck)898.2

  • 8/10/2019 Fuel and Clinker Weighing

    11/20

    Start End Difference

    Time: 10:30 10:30

    Raw meal schenck counter 0 KLNKER FAKTR

    Main burner coal counter 0

    Calciner burner coal counter 0 Toplam beslenen farin: 8108

    Waste oil 0 Toplam tartlan klinker: 5017.75

    Waste tire + RDFcounter 0 0.6200

    Eski faktre gre retilen klinker: 5026.96

    main burner : 0 0.6189

    calciner : 0

    Raw meal schenck counter 277225 285333 8108

    Main burner coal counter 9352.5 9556.8 204.3

    Calciner burner coal counter 5370.6 5540.6 170

    Waste tyre+ RDF counter 19430.45 19650.88 220.43

    Levels of coal silos :

    main burner : 42.5 50.12 7.62

    calciner : 37.5 51.85 14.35

    R.Meal (t) clinker (t) Total kalori5026.96 8108 5017.75 4,719,766,466

    Heat Input (kcals) water content%

    278.9 Petcoke 2,106,638 7.4

    386.8 Lignite 2,017,859 15.49

    160.3 RDF (Originally) 369,502 20

    0 Waste oil 0

    64.25 Shredded tires 385,500 0

    Total 4,879,500

    Addititional coal from the bins -159,733

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of l ignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was also weighted during this period.

    4/7/2014 4/8/2014 4/9/2014

    Kiln II 2523 3408 2713

    Tedariki Ad : SAHADAN ALINAN Geli Tarihi :

    Parti No :

    Alnan Malzeme :

    , . . - . . : - :

    VICAT KONYA PLANT

    Kiln1

    Eski Faktr:

    Levels of coal silos

    Yeni Faktr:

    Kiln2

    Spesific (kcal/kgck)940.6

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    258.26 8,157

    326.88 6,173

    128.24 2,881

    0.00

    64.25 6,000

    -24.97 6397

    RDF Calorific Values (Kcal/Kg RDF)

    GR KALTE KONTROLFORMU

    KONTROL TARH:

    RAPOR TARH : 08.04.2014

    07-09/04/2014

    TEST

    TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)

  • 8/10/2019 Fuel and Clinker Weighing

    12/20

    Start End Difference

    Time: 10:30 12:00

    Raw meal schenck counter 0 KLNKER FAKTR

    Main burner coal counter 0

    Calciner burner coal counter 0 Toplam beslenen farin: 4267

    Waste oil 0 Toplam tartlan klinker: 2584.7

    Waste tire + RDFcounter 0 0.6200

    Eski faktre gre retilen klinker: 2645.54

    main burner : 0 0.6057

    calciner : 0

    Raw meal schenck counter 288932 293199 4267

    Main burner coal counter 9655.4 9743.7 88.3

    Calciner burner coal counter 5626.9 5724.6 97.7

    Waste tyre+ RDF counter 19667 19667 0

    Levels of coal silos :

    main burner : 32.64 35.94 3.3

    calciner : 32.8 38.44 5.64

    R.Meal (t) clinker (t) Total kalori2645.54 4267 2584.7 2,330,416,196

    Heat Input (kcals) water content%

    324 Petcoke 2,426,927 7.33

    Lignite 0 0

    RDF (Originally) 0 20

    Waste oil 0

    Shredded tires 0 0

    Total 2,426,927

    Addititional coal from the bins -96,511

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of l ignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was also weighted during this period.

    4/7/2014 4/8/2014 4/9/2014

    Kiln II 2523 3408 2713

    Tedariki Ad : SAHADAN ALINAN Geli Tarihi :

    Parti No :

    Alnan Malzeme :

    . . - . . : - :

    KONYA PLANT

    Kiln1

    Eski Faktr:

    Levels of coal silos

    Yeni Faktr:

    Kiln2

    Spesific (kcal/kgck)901.6

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    300.25 8,083

    0.00 0

    0.00 0

    0.00

    0.00 0

    -11.94 8083

    RDF Calorific Values (Kcal/Kg RDF)

    GR KALTE KONTROLFORMU

    KONTROL TARH:

    RAPOR TARH : 08.04.2014

    10-11/04/2014

    TEST

    TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)

  • 8/10/2019 Fuel and Clinker Weighing

    13/20

    Start EndTime: 22:00 19:30

    Raw meal schenck counter 15657 18212

    Main burner coal counter 60.3 69.26

    Calciner burner coal counter 75.65 86.01

    Waste oil 0 0

    Waste tire + RDFcounter 0 0.7

    main burner : 50.85 50.23

    calciner : 19.41 17.43

    Raw meal schenck counter

    Main burner coal counter

    Calciner burner coal counterWaste tyre+ RDF counter

    Levels of coal silos :

    main burner :

    calciner :

    R.Meal (t) clinker (t) Total kalori

    1584.1 2555 1528 1,765,214,037

    MEASUREMENT OF CALORIFIC CONSUMPTION

    (COAL AND CLINKER) BETWEEN 01.05.2014-02.05.2014 22:00-19:30 IN VICAT KONYA PLANT

    Kiln1

    Levels of coal silos

    Kiln2

    Spesific (

    115

  • 8/10/2019 Fuel and Clinker Weighing

    14/20

    Difference21.5

    2555

    8.96

    10.36

    0

    0.7

    -0.62

    -1.98

    0

    0

    00

    0

    0

    cal/kgck)

    5.2

  • 8/10/2019 Fuel and Clinker Weighing

    15/20

    Start End

    Raw meal schenck counter 46933 53269

    Main burner coal counter 1704 1970.3

    Calciner burner coal counter 1744.4 1890.4

    Waste tire counter

    main burner : 23.55 81.5

    calciner : 16.2 17.15

    Raw meal schenck counter 15360 22347

    Main burner coal counter 380.5 623.5

    Calciner burner coal counter 445.9 554.4

    RDF counterLevels of coal silos :

    main burner : 29.65 5.7

    calciner : 29.4 32.38

    R.Meal (t) clinker (t) Total kalori

    13323 8260.26 6,856,084,118

    Spesific (

    MEASUREMENT OF COAL BETWEEN 13.05.2014 10:30-15.05.2014 10:00 IN KONYA PLANT

    WITH SECONDARY FUEL

    Kiln1

    Levels of coal silos

    Kiln2

    83

  • 8/10/2019 Fuel and Clinker Weighing

    16/20

    Difference

    6336

    266.3

    146

    57.95

    0.95

    6987

    243

    108.5

    -23.95

    2.98

    cal/kgck)

    .0

  • 8/10/2019 Fuel and Clinker Weighing

    17/20

  • 8/10/2019 Fuel and Clinker Weighing

    18/20

    Start End Difference

    Time: 20:00 23:30

    Raw meal schenck counter 138585 145379 6794 KLNKER FAKTR

    Main burner coal counter 5318.8 5580.5 261.7

    Calciner burner coal counter 4473.5 4790 316.5 Toplam beslenen farin: 14965

    Waste oil 924 957 33 Toplam tartlan klinker: 9407.45

    Waste tire + RDFcounter 186 186 0 0.6200

    Eski faktre gre retilen klinker: 9278.3

    main burner : 70.13 42.4 -27.73 0.6286

    calciner : 20.57 21 0.43

    Raw meal schenck counter 125697 133868 8171

    Main burner coal counter 1816.5 1977.9 161.4

    Calciner burner coal counter 4508.5 4787.1 278.6

    Waste tyre+ RDF counter 3163 3370 207

    Levels of coal silos : 0 02:49-03:55 66 dk

    main burner : 42.15 44.07 1.92 04:28-05:00 32 dk

    calciner : 47.04 46.34 -0.7 TOTAL 98 dk

    Ck-Counter R.Meal (t) clinker (t)-Weight Total kalori

    9278.3 14965 9407.45 8,867,891,542

    Heat Input (kcals) water content%

    628.15 44% Petcoke 5,028,887 5.11

    436.5 31% Lignite 2,262,928 10.57

    144 10% RDF (Originally) 390,650 14

    64 4% Waste oil 126,545 11

    152 11% Shredded tires 909,000 0

    1423.65 100% Total 8,718,010

    Addititional coal from the bins 149,882 6.76

    Notes about the weighing of fuel and clinker

    1- All ground hoppers of lignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was also weighted during this period.

    MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)

    BETWEEN 10.06.2014-12.06.2014 .20:00-23:30 IN VICAT KONYA PLANT (TOTAL PEROD = 50 hour)

    Kiln1

    Eski Faktr:

    Levels of coal silos

    Yeni Faktr:

    Kiln2

    K1 Stoppage

    6/10/2014

    STOPPAGE

    Spesific (kcal/kgck)

    942.6

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    596.05 8,437

    390.36 5,797

    124.13 3,147

    56.75 2,230

    151.50 6,000

    23.08 6494

  • 8/10/2019 Fuel and Clinker Weighing

    19/20

  • 8/10/2019 Fuel and Clinker Weighing

    20/20

    7/17/2014 7/19/2014 Duration

    Time: 10:00 13:00 51 hStart End Difference

    Raw meal schenck counter 248840 255893 7053 KLNKER FAKTR

    Main burner coal counter 96501 99109 2608

    Calciner burner coal counter 101422 105683 4261 Toplam beslenen farin: 15671

    Waste oil 1696 1733 37 Toplam tartlan klinker: 9609.45

    Waste tire + RDFcounter 4028 4190 162 0.6200

    Eski faktre gre retilen klinker: 9716.0

    main burner : 35.18 47.33 12.15 0.6132

    calciner : 22.78 12.8 -9.98

    Raw meal schenck counter 257880 266498 8618 Ya kmr besleme oranlar:

    Main burner coal counter 8732.4 9042.4 310 37.44

    Calciner burner coal counter 6251.5 6445 193.5 62.56

    Waste tyre+ RDF counter 5784 5972 188

    Levels of coal silos : Ya kmr bandndan geen toplam kmr

    main burner : 27.92 38.17 10.25 Tartl beslenen toplam kmr

    calciner : 25.58 35 9.42 Fark ve hata

    Ck-Counter R.Meal (t) Ck (t)-Weighed Total kalori

    9716.02 15671 9609.45 8,615,657,304

    Heat Input (kcals) %Humidity

    741.35 49% Petcoke 5,646,914 7.38

    443.75 29% Lignite 1,897,741 15.13

    165 11% RDF (Originally) 538,745 13

    82 5% Waste oil 145,153 44

    89 6% Shredded tires 534,000 0

    1521.1 100% Total 8,762,553

    Addititional coal from the bins -146,896

    Notes about the weighing:

    1- All ground hoppers of lignite and petcoke were empty before the weighing.

    2- Belt conveyors and the wet bin were emptied before the weighing.

    3- Dry coal bin was empty before and a fter the weighing.

    4- All the counters were recorded at the start and and of the weighing.

    5- Calculations are done accordint to real weighted values.

    6- The clinker was also weighted during this period.

    89.00 6,000

    -21.84 6726

    376.61 5,039

    143.06 3,766

    45.92 3,161

    Spesific (kcal/kgck)

    896.6

    Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)

    686.64 8,224

    MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)

    BETWEEN 17-19.07.2014 IN VICAT KONYA PLANT

    Kiln1

    Eski Faktr:

    Levels of coal silos

    Yeni Faktr:

    Kiln2

    Linyit

    Petrokok