FSS System Overview

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PCC Workshop-in-a-Box

Module 2PCC Workshop-in-a-Box

Module 2

Bundles and flat tubs are prepped into Automation Compatible Trays (ACTs) and then loaded onto Dollies

Stand-Alone Mail Prep Overview

Dolly

ACTs

ACTs

DollyDolly Induct

Dolly Induct Process

In-Feed Line

Infeed Line: Automated Feeder

Automated Feeder

Infeed Line Facts:

2 Infeed Lines per machine

2 Feeders per Infeed Line

3 Flats per Second per Feeder

6 Flats per Second per Infeed

12 Flats per second total

Infeed Line Functionality

Image Acquisition Module

Labeling Module

Labeler

Printer

Verifier

6 piece per second processing rate

OCR / VCS System

Sorter Facts: 2 levels, 2 sides

360 bins

Automated empty tray supply

Automated tray exchange

Automated full tray takeaway

TOP 2000 Sorter

Rigid Captive Tray (RCT)

Improves stack quality

Maintains mail sequence

Used within FSS only

Tray Staging used between passes

Pass 1 to Pass 2

Pass 2 to Dispatch

Tray Staging

Staging Capacity

768 Staging locations

360 Full Tray Accumulation Line

ACTs

Integrated Tray Converter (ITC)

1st Pass MailIn RCTs

Automating Second Pass Feeding

Integrated Tray Converter

Street Trays

Integrated Tray Converter (ITC)

Sequenced MailIn Rigid Trays

Verticalizing Flats for Dispatch

Integrated Tray Convert

Street Trays are loaded automatically into

rolling carts

Carrier Automated Street Tray Rack (CASTR)

Tray Labeling and Container Loading

17 Hour Run Day (Operating Window)

280,500 Sequenced Pieces Per Day Per Machine

1st and 2nd Pass are Run Consecutively

Each Zone Will be Run Once a Day

One Dispatch Per Day Per Zone (other than FCM)

FCM May Not be in DPS based on FSS Operating Window and Mail Availability

FSS Processing Strategy