frp plant (160 ttpy products) - imidroimidro.gov.ir/parameters/imidro/modules/cdk/upload/...100 155...
TRANSCRIPT
FRP Plant (160 TTPY products)
1
2
100
155
220
0
50
100
150
200
250
Today Tomorrow (5.5%) Tomorrow (12%)
KT
Total Production and Consumption of Aluminum Flat Products in IRAN
Total (Tons)
Total Production 45000
Consumption 100,000
Persian Gulf Zone GARMCO Foil, Bahrain- 40,000 Tons foil-Usage 120,000 in 2012-ME
’Based on Global Growth
5.5% CAGR
IRAN’s Demand Outlook, 2025
Based on Internal Growth (12%)
3
Technical specifications of the
proposed line for producing
1- 20TTPY hot sheet
2- 90TTPY Foil
3-50TTPY Can Sheet (body and
end)
Minimum 2+1 rolling stands for hot rolling
One 4-Hi and one 6-Hi cold roll
Pusher furnace for homogenizing and pre-heating
4 melting furnace, 2 holding furnace, 2 slab caster
2 annealing furnace4
Financial Analysis´ Based on 2000$/T ingot price, average product price is around 3700$/t
´ IRR ≈ 19.77
´ Estimated total Capex ≈ 560,000 Euro
5
location6
ÿ Ò ÿ ÿ² Ðã B’
Parsian Energy Intesive Industries Special zone
Lamerd special zone
Graphite Electrode´ Total investment: 208 m Euro
´ Capacity: 30 TTPY
´ Location: Iran, Yazd Province, Ardakan
´ Invested up to now ≈ 17 m Euro
´ All the infrastructures of the project are ready and installed
7
Persian Gulf alumina refinery plant
MTPY of primary aluminum. Based on that, 1.5 is to produce 2025 Iran’s plan for
. So we have planned to establish an MTPY alumina3 about we will need
in southern part of Iran MTPA1.6 alumina plant with the capacity of
(PARSIAN Energy intensive Industries Special Zone, the site location is
attached) based on imported Bauxite.
8
Scope of Works of Persian Gulf alumina refinery plant1. Introduction
Persian Gulf Alumina Refinery Plant owned by Iranian Mines and Mining Industries Development and Renovation Organization (IMIDRO) will be located in PARSIAN Energy intensive Industries Special Zone (PSZ) at HormozganProvince, 30 km east of Assaluyeh Airport, and 1.5 km from Jetty Facilities at Persian Gulf.
State-owned Iranian Mines and Mining Industries intention is to construct an Alumina Refinery Plant in the PARSIAN Zone in order to produce Alumina for feeding Aluminium Plants in the country.
2. Production Capacity
The overall capacity of Persian Gulf Alumina Refinery Plant is 1.6 metric million tons per year Alumina. The Bauxite feed for the plant will be imported.
3. Refinery Plant Description
The Persian Gulf Alumina Refinery Plant will include but not limited the following sections.
´ Process Units: considering all required process units and the area required for future expansion of process units and equipment.
´ Utility Units: considering all required utility units and the area required for future expansion of Utility Units and equipment.
´ Semi-industrial and non-industrial buildings
´ Site Common Facilities and misc. services
9
ÿ Ò ÿ ÿ ÐãBÐÄ
Parsian Energy Intesive Industries Special zone
location10
Financial Analysis
´ IRR ≈ 13.5
´ Estimated total Capex ≈ 1,000,000 Euro
11
The Proposed Process Block Diagram12
Petroleum Coke production plant Establishment Project
Project Description´ Iranian Mines & Mining Industries Development & Renovation Organization (IMIDRO)
has the project to construct a grassroots anode grade coke production unit at ArvandFree Zone,Khoramshahr,Khoozestan Province,Iran.
´ This project is defined in order to meet the needs of Aluminum, Steel and other ferroalloy industries in the country.
´ The plant will target a 200 Kt/y anode grade production considering 27000 BPD of feed constituted by 75% of Vaccum residue (VR) and 25% of Clarified slurry oil (CSO).
Project Location
Petroleum Coke in Aluminum industries :According to coke consumption in Aluminum industry production, Calcined petroleum coke consumption is equal to 450 kg per tone for Aluminum, currently needed consumption rate in the country is estimated around 202 thousand ton which is provided from china.in accordance with country’s industrial development vision for 2025, with production of 1.5 million ton Aluminum, this consumption rate will reach to approximately 675 thousand calcined coke. In this regard Establishment of Petroleum coke production plant is one of the Aluminum Industry's priorities.
Actions taken so far
• Opening the pilot of project Sep.2015.• Allocating and purchasing a land (50 Hectare)
from IMIDRO.• Receiving Environmental License.• Receiving feed allocation license from Oil
Ministry.• conducting B.F.S By Axens.• Selecting a contractor for wall operation for
project plan.
Opening of the pilot in sep.2015
Pilot
Produced Products Capacity:
Capacity Kt/y Product
172Coke
244VGO
715Gasoil
213Naphtha
2019
C3C4
43Sulfur
Economic Results:Economic Index:
900 MM €Total Capital Requirement
22.6%Internal rate of Return
40 % Internal rate of Return on Equity capital
131% Profitability Index
4yr Pay out Time
6yr Pay out Time discounted