from prune to plate: processing

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From prune to plate: From prune to plate: processing processing

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From prune to plate: processing. Processing. 28 processing firms 8 processing firms accounting for 80% of sales 55% private companies / 44% cooperatives / 1% growers – processing firms Average annual sales: 50,000 t of which France: 60% Export: 40%. Processing stages. Approval - PowerPoint PPT Presentation

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Page 1: From prune to plate: processing

From prune to plate: processingFrom prune to plate: processing

Page 2: From prune to plate: processing

Processing 28 processing firms 8 processing firms accounting for 80% of

sales 55% private companies / 44% cooperatives /

1% growers – processing firms Average annual sales: 50,000 t of which

– France: 60% – Export: 40%

Page 3: From prune to plate: processing

Processing stages

– Approval

– Grading

– Storage

– Rehydratation

– Packaging

Page 4: From prune to plate: processing

– Approval: allows the quality of a batch to be established.

– Grading: involves classifying the prunes by size. It corresponds to the number of prunes per 500g.

Processing stages

The various grades and their commercial description 28/3333/4444/5555/6666/77

GiantVery LargeLarge Average

77/8888/99

Cooking prunesSmall cooking prunes

Page 5: From prune to plate: processing

- Storage: the fruit is stored in warehouses kept at a constant temperature and humidity.

– Rehydratation: the prunes are rehydrated by soaking them in water at 75/80° for 15 to 30 minutes. Agen prunes then have a 35% moisture content to provide the tenderness that today’s consumers demand.

– Packaging: this may take different forms: 50g, 250g, 500g, 1kg, sachets, trays, cartons, boxes, baskets, etc.

Page 6: From prune to plate: processing

The various gradesThe usual descriptions for prune grades are:

- grade 33-44 – “giant” = 33 to 44 prunes per 500g.- grade 44-55 – “very large”. - grade 55-66 – “large”.- grade 66-77 – “average”.

Only prunes in these 4 categories may be called “Pruneaux d’Agen”.

- grade 77-88 – “cooking prunes”.- grade 88-99 – “small cooking prunes”.

Page 7: From prune to plate: processing

The different forms of prunes– “Traditional” rehydrated prunes– Tender or extra-moist prunes– Half-baked prunes– Organic prunes

– With or without stones– Flavoured (orange, vanilla, etc.)– Prune-based specialities (confectionary, etc.)– Juices– Cream-based desserts– Alcohol, etc.

Page 8: From prune to plate: processing

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A tense economic climate European Union financial support for the prune industry

has been regularly scaled down with total disengagement scheduled for 2013.

Production costs are constantly rising: drying (40% of expenses) in particular, takes the brunt of energy price hikes.

Tough international competition, especially from countries with low production costs (Chile, Argentina).

Lower consumption since the 2008 financial crisis coupled with lower sale prices.

Page 9: From prune to plate: processing

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The industry’s reactions

Improving competitiveness by cutting production costs (orchards and drying).

Better quality owing to the modernisation of production techniques and the awarding of the PGI. Protecting this high quality (work ongoing with the SCL – Labo33), together with an inter-professional communication strategy.

Highlighting the nutritional values of Agen prunes.

Diversifying markets by innovation.

Page 10: From prune to plate: processing

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A guarantee of authenticity, nutritional benefits

Two spearheads of the industry’s protection and win-back plan:

Ensuring traceability of the geographical origins of prunes to prevent any fraud on Agen prunes.

Proving the beneficial effects of Agen prunes on certain chronic or metabolic diseases in line with major public health concerns.

Page 11: From prune to plate: processing

Thank you for your attention