freightliner model ca113, ca125 cascadia driver's manual.pdf

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    IntroductionThis manual provides information needed to operateand understand the vehicle and its components.More detailed information is contained in the  Owner’s Warranty Information for North America  booklet, andin the vehicle’s workshop and maintenance manuals.

    Custom-built Freightliner vehicles are equipped withvarious chassis and cab components. Not all of theinformation contained in this manual applies to everyvehicle. For details about components in your ve-hicle, refer to the chassis specification pages in-cluded in all new vehicles and to the vehicle specifi-cation decal, located inside the vehicle.

    For your reference, keep this manual in the vehicleat all times.

    IMPORTANT: Descriptions and specifications inthis manual were in effect at the time of printing.Freightliner Trucks reserves the right to discon-tinue models and to change specifications ordesign at any time without notice and withoutincurring obligation. Descriptions and specifica-tions contained in this publication provide nowarranty, expressed or implied, and are subjectto revisions and editions without notice.

    Environmental Concerns andRecommendationsWhenever you see instructions in this manual to dis-card materials, you should first attempt to reclaimand recycle them. To preserve our environment, fol-low appropriate environmental rules and regulationswhen disposing of materials.

    Event Data RecorderThis vehicle is equipped with one or more devicesthat record specific vehicle data. The type andamount of data recorded varies depending on how

    the vehicle is equipped (such as the brand of engine,if an air bag is installed, or if the vehicle features acollision avoidance system, etc.).

    Emissions and Fuel Efficiency

    ComplianceThis vehicle must be regularly inspected and main-tained as indicated in the  Cascadia Maintenance Manual , and in the  Pre- and Post-Trip Inspections and Maintenance  chapter in this manual, in order tocontinue satisfactory performance and ensure cover-age of the vehicle under the manufacturer’s warrantyMany maintenance procedures ensure that the ve-hicle and engine continue to comply with applicableemissions standards. Maintenance procedures, usingcomponents engineered to comply with greenhousegas emissions and fuel efficiency regulations, may beperformed by an authorized Daimler Trucks North

    America dealer, an independent outlet, or the vehicleowner or operator.

    The vehicle owner is responsible for determining thesuitability of replacement components to maintaincompliance with federal and local jurisdictional regu-lations. Components including, but not limited to,tires, cab/sleeper side extenders, chassis fairings,bumper, hood, vehicle speed limiters, and idle reduc-tion timers are specifically designed and manufac-tured to exacting standards for regulatory fuel effi-ciency and greenhouse gas emissions compliance. Itis important that these components are always re-placed with components that meet or exceed the per-

    formance of the originally installed components.

    Customer Assistance CenterHaving trouble finding service? Call the CustomerAssistance Center at 1-800-385-4357 or 1-800-FTL-HELP. Call night or day, weekdays or weekends, fordealer referral, vehicle information, breakdown coor-dination, or Fleetpack assistance. Our people areknowledgeable, professional, and committed to fol-lowing through to help you keep your truck moving.

    Reporting Safety Defects

    If you believe that your vehicle has a defect whichcould cause a crash or could cause injury ordeath, you should immediately inform the NationalHighway Traffic Safety Administration (NHTSA) inaddition to notifying Daimler Trucks North AmericaLLC.

    If the NHTSA receives similar complaints, it mayopen an investigation, and if it finds that a safety

    Foreword

    STI-478-6 (8/13Part Number STI 478

    Printed in U.S.A

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    defect exists in a group of vehicles, it may order a

    recall and remedy campaign. However, NHTSAcannot become involved in individual problemsbetween you, your dealer, or Daimler Trucks NorthAmerica LLC.

    To contact NHTSA, you may call the VehicleSafety Hotline toll-free at 1-888-327-4236 (TTY:1-800-424-9153); go to  www.safercar.gov; orwrite to: Administrator, NHTSA, 1200 New JerseyAvenue, SE, Washington, DC 20590. You can alsoobtain other information about motor vehicle safetyfrom www.safercar.gov.

    Canadian customers who wish to report a safety-related defect to Transport Canada, Defect Investi-gations and Recalls, may telephone the toll-freehotline 1-800-333-0510, or contact TransportCanada by mail at: Transport Canada, ASFAD,Place de Ville Tower C, 330 Sparks Street, Ot-tawa, Ontario, Canada K1A 0N5.

    For additional road safety information, please visitthe Road Safety website at:   www.tc.gc.ca/roadsafety.

     © 2007–2013 Daimler Trucks North America LLC. All rights reserved. Daimler Trucks North America LLC is a Daimlercompany.

    No part of this publication, in whole or part, may be translated, reproduced, stored in a retrieval system, or transmittedin any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written per-mission of Daimler Trucks North America LLC. For additional information, please contact Daimler Trucks NorthAmerica LLC, Service Systems and Documentation, P.O. Box 3849, Portland OR 97208–3849 U.S.A. or refer towww.Daimler-TrucksNorthAmerica.com and  www.FreightlinerTrucks.com.

    Foreword

    http://www.safercar.gov/http://www.safercar.gov/http://www.safercar.gov/http://www.safercar.gov/http://www.safercar.gov/http://www.tc.gc.ca/roadsafetyhttp://www.tc.gc.ca/roadsafetyhttp://www.tc.gc.ca/roadsafetyhttp://www.tc.gc.ca/roadsafetyhttp://www.daimler-trucksnorthamerica.com/http://www.freightlinertrucks.com/http://www.freightlinertrucks.com/http://www.freightlinertrucks.com/http://www.daimler-trucksnorthamerica.com/http://www.tc.gc.ca/roadsafetyhttp://www.tc.gc.ca/roadsafetyhttp://www.safercar.gov/http://www.safercar.gov/

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    ContentsChapter Page

    Introduction, Environmental Concerns and Recommendations,Event Data Recorder, Emissions and Fuel Efficiency Compliance,Customer Assistance Center, Reporting Safety Defects   . . . . . . . . . . . . . . . . . . . .   Foreword

    1   Vehicle Identification   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.12   Vehicle Access   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.13   Electrical System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.1

    4   Instruments   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4.15   Driver Controls   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5.16   Driver Assistance Features   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   6.17   Seats and Restraints   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7.18   Climate Control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   8.19   Cab Features   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9.1

    10   Engine Starting, Operation, and Shutdown   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10.111   Optional Engine Systems   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   11.112   Emissions and Fuel Efficient Components   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12.113   Brake Systems   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   13.114   Manual Transmissions and Hydraulic Clutch   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   14.115   Automated Transmissions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   15.1

    16   Drive Axles   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   16.117   Steering System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   17.118   Fifth Wheels   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   18.119   Trailer Couplings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   19.120   Pre- and Post-Trip Checklists   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   20.121   Pre- and Post-Trip Inspections and Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   21.122   Cab Appearance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   22.123   Headlight Aiming   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   23.124   In an Emergency   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   24.125   Natural Gas Vehicles   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   25.126   Specifications   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   26.1

    Index   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   I.1

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    1Vehicle Identification

    Component Information Label   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.1Component GWR Label   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.1Federal Motor Vehicle Safety Standard Labels   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.1Canadian Motor Vehicle Safety Standard Labels   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.1Emissions Labels   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.1

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    Component Information LabelNOTE: Labels shown in this chapter are ex-amples only. Actual specifications may vary fromvehicle to vehicle.

    The component information label lists the vehiclemodel, identification number, and major componentmodels. It also lists the major assemblies and instal-lations shown on the chassis specification sheet.One copy of the component information label is at-tached to the inside of the glove box; another copy isinside the rear cover of the  Owner’s Warranty Infor- mation for North Ame rica  booklet. An illustration ofthe label is shown in  Fig. 1.1.

    Component GWR LabelThe component GWR label is located on thepassenger-side B-pillar. The label provides maximumGWR ratings for each component.

    See  Fig. 1.2  for a typical component GWR label.

    Federal Motor Vehicle SafetyStandard LabelsNOTE: Due to the variety of Federal Motor Ve-

    hicle Safety Standard (FMVSS) certification re-quirements, not all of the labels shown will applyto your vehicle.

    Tractors with or without fifth wheels purchased in theU.S. are marked as certified by means of an FMVSScertification label. See  Fig. 1.3. This label is attachedto the driver-side B-pillar, as shown in  Fig. 1.4.

    The tire and rim portion of the FMVSS certificationlabel certifies suitable tire and rim combinations thatcan be installed on the vehicle, for the given grossaxle weight rating. Tires and rims installed on thevehicle at the time of manufacture may have a higherload capacity than that certified by the tire and rimlabel. If the tires and rims currently on the vehiclehave a lower load capacity than that shown on thetire and rim label, then the tires and rims determinethe load limitations on each of the axles.

    Trucks built without a cargo body that are intendedfor service in the U.S. have an incomplete vehiclecertification label attached by the final-stage manu-facturer. See  Fig. 1.5. This label will be attached tothe incomplete vehicle document included with the

    vehicle, and certifies that the vehicle conforms to allapplicable FMVSS regulations in effect on the date ofcompletion.

    Canadian Motor Vehicle SafetyStandard LabelsIn Canada, tractors with fifth wheels are marked ascertified by means of a statement of compliance labelwith the Canadian National Safety Mark attached tothe driver-side door frame B-pillar. See  Fig. 1.6.

    Trucks built without a cargo body and tractors builtwithout a fifth wheel that are intended for service inCanada have an incomplete vehicle certification labelattached to the driver-side B-pillar. After completionof the vehicle, a complete certification label must beattached by the final-stage manufacturer to certifythat the vehicle conforms to all applicable CanadaMotor Vehicle Safety Standard (CMVSS) regulationsin effect on the date of completion.

    Emissions Labels

    Aftertreatment System IndicatorsLabel

    Engines and vehicles manufactured after December31, 2006 and domiciled in the U.S. or Canada arerequired to meet all EPA regulations effective as ofthe vehicle build date, and are equipped with anemission aftertreatment system (ATS). Vehicles do-miciled outside of the U.S. and Canada may nothave aftertreatment equipment, depending upon localstatutory emissions guidelines. See  Table 1.1.

    02/20/2012 f080176

    Fig. 1.1, Component Information Label

    Vehicle Identification

    1.1

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    A warning label on the driver-side visor contains im-portant warning indicators in  the instrument clusterthat pertain to the ATS. See  Fig. 1.7  or  Fig. 1.8.

    It is a violation of U.S. federal law to alter exhaustplumbing, ATS, or other components in any way thatwould bring the engine/vehicle out of compliance with

    certification requirements [Ref: 42 U.S.C. S7522(a)(3)]. It is the owner’s responsibility to maintain thevehicle so that it conforms to EPA regulations.

    02/20/2012 f080178

    Fig. 1.2, Component GWR Label

    02/20/2012 f080177

    Fig. 1.3, Vehicle Certification Label

    02/28/2012 f080182

    1

    2

    1. EPA Noise Emission Control Label2. FMVSS Certification Label

    Fig. 1.4, Label Locations

    f08018002/28/2012

    Fig. 1.5, Incomplete Vehicle Certification Label

    f08002410/10/2006

    Fig. 1.6, Canadian National Safety Mark

    Vehicle Identification

    1.2

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    Applicable Emissions System Based on Build Date and EPA Regulations

    Build Date Regulation: Emissions Components

    January 1, 2007–December 31,2009

    EPA07 (reduce nitrogen oxides (NOx) emissions to 1.1 g/bhp-hr, and reduceparticulate matter emissions to 0.01 g/bhp-hr): Aftertreatment device (ATD) containinga diesel particulate filter that traps soot and ash.*

    January 1, 2010–December 31,2012

    EPA10 (reduce NOx emissions to 0.2 g/bhp-hr): EPA07-type ATD, with additionalselective catalyst reduction (SCR) technology that utilizes diesel exhaust fluid (DEF)to convert NOx to nitrogen and water vapor.

    From March 5, 2012

    GHG14: Aerodynamic and fuel efficiency components including, but not limited to,tires, cab/sleeper side extenders, chassis fairings, bumper, hood, vehicle speedlimiters, and idle reduction timers specifically designed to meet regulatory fuelefficiency and greenhouse gas emissions standards.

    * Cummins, Detroit, and Mercedes-Benz ATD’s are also equipped with a diesel oxidation catalyst to break down pollutants.

    Table 1.1, Applicable Emissions System Based on Build Date and EPA Regulations

    EPA Noise Emission Control Label

    A vehicle noise emission control label (Fig. 1.9) islocated on the driver-side B-pillar as shown inFig. 1.4. It is the owner’s responsibility to maintainthe vehicle so that it conforms to EPA regulations.

    IMPORTANT: Certain Freightliner incompletevehicles may be produced with incomplete noisecontrol hardware. Such vehicles will not have avehicle noise emission control information label.For such vehicles, it is the final-stage manufac-turer’s responsibility to complete the vehicle inconformity to U.S. EPA regulations (40 CFR Part205) and label it for compliance.

    f080156

    EXHAUST AFTERTREATMENT SYSTEM INFORMATION

    Switch.

    Level 1 Level 3Level 2 Level 4

    Filter RegenerationRecommended.

    Filter is reaching

    Bring vehicle tohighway speeds to

    FilterRegeneration

    Filter is nowreaching maximumcapacity.

    To avoid enginederate, bring vehicle

    Parked RegenerationRequired − EngineDerate

    Filter has reachedmaximum capacity.

    Vehicle must beparked, and a Parked

    Service Regeneration Required.Engine Derate To Idle Only.

    Filter has exceeded maximumcapacity.

    Vehicle must be parked, and aService Regeneration must be

    (Solid) (Flashing) (Flashing)

    CHECKINDICATORLAMP(S)

    Indicator LampMessage(s)

    Diesel ParticulateFilter Condition

    Required Action

    capacity.

    STOP

    allow for anAutomaticRegeneration orperform a Parked

    to highway speedsto allow for anAutomaticRegeneration, orperform a ParkedRegeneration assoon as possible.

    Regeneration mustbe performed.Engine will beginderate.

    performed. Check engineoperator’s manual for details.Engine will shut down.

    For a driver performed Parked Regeneration, vehicle must be equipped with a dash mounted Regeneration Switch.

    02/20/2009

    WARNING

    HEST (High ExhaustSystem Temperature)

    Exhaust componentsand exhaust gas are athigh temperature. Whenstationary, keep away

    from people andflammable materials orvapors.

    A regeneration is inprogress.

    Flashing

    Solid

    Regeneration.

    Necessary

    Fig. 1.7, ATS Indicators, EPA07

    Vehicle Identification

    1.3

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    Vehicle Emission Control InformationLabel

    Model year 2013 and later vehicles meet additionalrequirements as specified by federal greenhouse gasand fuel efficiency regulations (GHG14). These ve-hicles are equipped with components that increasefuel efficiency and reduce GHG emissions. Compo-nents may include, but are not limited to, low-rollingresistance tires; aerodynamic devices such as hood,cab side extenders, and fuel tank fairings; vehiclespeed limiters; and idle shutdown timers.

    A Vehicle Emission Control Information Label is lo-cated on the driver-side door. See  Fig. 1.10. It is theowner’s responsibility to maintain the vehicle so thatit conforms to EPA and NHTSA regulations.

    Certified Clean Idle Label

    The California Air Resources Board (CARB) requiresmodel year 2008 and newer heavy-duty diesel en-gines to be equipped with a non-programmable en-gine shutdown system that automatically shuts downthe engine after five minutes of idling in order to limitemissions of particulate matter and NOx.

    DPF Regen Needed

    Hot Exhaust

    DEF Refill Needed

    Diesel Particulate Filter (DPF)regeneration is needed.

    If flashing, regenerate as soon aspossible. Engine derate possible.

    Hot exhaust can cause fire.

    Keep flammables and people away

    from exhaust.

    Diesel Exhaust Fluid (DEF) level islow. Engine derate likely.

    Refill tank with certified DEF.

    24−01656−000

    IMPORTANT

    DEF

    11/30/2010 f080162

    See operator’s manual for complete instructions.

    Fig. 1.8, ATS Indicators, EPA10 and Newer

    10/06/98 f080026

    24−00273−020

    VEHICLE NOISE EMISSION CONTROL INFORMATION

    FREIGHTLINER CORPORATIONTHIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS FOR NOISE EMISSIONAPPLICABLE TO MEDIUM AND HEAVY TRUCKS.THE FOLLOWING ACTS OR THE CAUSING THEREOF BY ANY PERSON ARE PROHIBITED BYTHE NOISE CONTROL ACT OF 1972:A. THE REMOVAL OR RENDERING INOPERATIVE, OTHER THAN FOR PURPOSES OF  MAINTENANCE, REPAIR, OR REPLACEMENT, OF ANY NOISE CONTROL DEVICE OR  ELEMENT OF DESIGN (LISTED IN THE OWNER’S MANUAL) INCORPORATED INTO THIS  VEHICLE IN COMPLIANCE WITH THE NOISE CONTROL ACT.B. THE USE THIS VEHICLE AFTER SUCH DEVICE OR ELEMENT OF DESIGN HAS  BEEN REMOVED OR RENDERED INOPERATIVE.

    DATE OF MANUFACTURE 01/96

    Fig. 1.9, Vehicle Noise Emission Control Label

    f08018102/29/2012

    MANUFACTURED BY:

    VIN:

    VEH FAMILY CD:

    GVWR−KG

    GVWR−LBS

    REGULATORY CLASS:

    EMISSION CONTROL IDENTIFIERS:

    DATE OF MANUFACTURE:

    VEHICLE EMISSION CONTROL INFORMATION

    THIS VEHICLE COMPLIES WITH U. S. EPA REGULATIONS FOR XXXX HEAVY DUTY VEHICLES.

    SEE OWNER’S MANUAL FOR PROPER MAINTENANCE OF THIS VEHICLE. U PART NO. 24−01177−060 REV A

    Fig. 1.10, Vehicle Emission Control Information Label

    Vehicle Identification

    1.4

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    Certified vehicles are equipped with a label placednear the bottom edge of the driver-side door. SeeFig. 1.11.

    CERTIFIED

    CLEAN IDLE

    02/20/2012 f080179

    Fig. 1.11, CARB Clean Idle Label

    Vehicle Identification

    1.5

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    2Vehicle Access

    Cab Door Locks and Handles   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.1Grab Handles and Access Steps   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.1Cab-to-Sleeper Access   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.3Sleeper Door   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.3Sleeper Luggage Door   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.4Back-of-Cab Access   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.4Hood Opening and Closing   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2.5

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    Entering the Driver Side

    When entering the cab from the driver side, use thegrab handle and access steps as follows:

    1.   Open the driver side door, and place anythingthat you are carrying in the cab.

    2.   Using both hands, grasp the grab handle that ison the B-pillar, or use your left hand on the inte-gral door lower grab handle. See  Fig. 2.3.  Reachup as far as is comfortable.

    3.   Place your right foot on the bottom step, and pullyourself up. Move your left hand to the integraldoor upper grab handle.

    4.   Place your left foot on the top step.

    5.   Grasp the steering wheel with your left hand, andstep up.

    6.   Step into the cab with your right foot first, andgrasp the steering wheel with your right hand.

    Exiting the Driver Side

    Exit the cab from the driver side as follows:

    IMPORTANT: Do not attempt to exit the cabwhile carrying any items in your hands.

    1.   Grasp the steering wheel with both hands, placeyour left foot on the top step, then stand on thethreshold facing into the cab.

    2.   Using your right hand, grasp the grab handle,located on the B-pillar.

    3.   Move your right foot to the bottom step.

    4.   Move your left hand to the integral door lowergrab handle.

    5.   Step to the ground with your left foot first.

    Entering the Passenger Side

    When entering the cab from the passenger side, usethe grab handles and access steps as follows:

    1.   Open the passenger-side door, and place any-

    thing that you are carrying in the cab.2.   Using your left hand, grasp the grab handle

    that’s on the rear of the door opening. SeeFig. 2.4.

    3.   Using your right hand, grasp the integral doorlower grab handle.

    4.   Place your right foot on the bottom step, andstep up to the upper step with your left foot.

    5.   Place your right foot on the top step, and stepup.

    6.   Move your right hand to the upper grab handleon the windshield post.

    7.   Step into the cab with your left foot first.

    Exiting the Passenger Side

    Exit the cab from the passenger side as follows:

    IMPORTANT: Do not attempt to exit the cabwhile carrying any items in your hands.

    11/30/2006 f602271

    1

    2

    3

    4

    5

    1. Steering Wheel

    2. B-Pillar Grab Handle3. Bottom Step

    4. Top Step

    5. Integral Door LowerGrab Handle

    Fig. 2.3, Driver-Side Steps and Grab Handle

    Vehicle Access

    2.2

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    1.   Using both hands, grasp the grab handle thatson the windshield post, and place your right footon the top step while standing up from the seatfacing inward.

    2.   Place your left foot on the bottom step.

    3.   Move your left hand to the lower grab handle

    located at the rear edge of the door opening.See  Fig. 2.4.

    4.   Move your right hand to the integral door lowergrab handle.

    5.   Step to the ground with your right foot first.

    Cab-to-Sleeper AccessTo open the sleeper access on vehicles with vinylsleeper curtains, unzip the sleeper curtains. If de-sired, unsnap the curtains all the way around thesides and top, and remove the curtains.

    To open the sleeper access on vehicles with veloursleeper curtains, unfasten the snaps at one side,then push the curtain to the opposite side.

    Sleeper DoorThe sleeper door (Fig. 2.5, Ref. 1) is not intended forentry or exit. The door is intended only as a conve-nient means to stow or remove personal belongings

    in and from the sleeper area. To open the sleeperdoor from the inside, push down on the lever handlelocated inside the sleeper compartment aft of thedoor, or pull out on the upper lever located inside thecab door opening; see  Fig. 2.6. To open the sleeperdoor from outside, open the cab door, then pull outon the upper lever located inside the cab door open-ing. To close the door, pull on the strap attached tothe inside of the door, or push it closed from the out-side, until it latches.

    IMPORTANT: The sleeper doors are two-stagelatching. When closing the doors, ensure thatthey are completely latched to prevent wind

    noise and water intrusion.01/03/2007 f720643

    1

    2

    3

    4

    1. Lower Grab Handle2. Upper Grab Handle3. Integral Door Lower Grab Handle4. Top Step

    Fig. 2.4, Passenger-Side Steps and Grab Handles

    04/20/2007

    1

    2

    f602302

    1. Sleeper Door2. Luggage Compartment Door

    Fig. 2.5, Sleeper Doors

    Vehicle Access

    2.3

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    Sleeper Luggage DoorTo open the sleeper luggage door, pull out on thelower lever located inside the cab door opening. SeeFig. 2.6. To close the door, push it closed until itlatches.

    Back-of-Cab Access

    WARNINGExternal surfaces of the exhaust system remainhot after the engine has been shut down. Whenaccessing the back of the cab or sleeper, do nottouch any part of the exhaust system, or severeburns could occur.

    When trailer air and electrical connections cannot bereached conveniently from the ground, Federal MotorCarrier Safety Regulations require commercial carri-ers to provide back-of-cab access.

    Optional grab handles are mounted either on bothcab sidewalls, or on the left sidewall only. See

    Fig. 2.7.  Steps are mounted either on the fuel tank(s)or on metal brackets. When a deck plate is neces-sary, it is mounted across the top of the frame rails.

    IMPORTANT: Climb onto, and down from, back-of-cab access facing in toward the vehicle, asyou would on a ladder. Do not climb up or downfacing out away from the vehicle.

    WARNING

    Wet or dirty shoe soles greatly increase thechance of slipping or falling. If your soles are wetor dirty, be especially careful when climbingonto, or leaving, the back-of-cab area.

    Always maintain three-point contact with the

    back-of-cab access supports while entering andexiting the back-of-cab area. Three-point contactmeans both feet and one hand, or both handsand one foot, on the grab handles, steps, anddeck plates. Other areas are not meant to sup-port back-of-cab access, and grabbing or step-ping in the wrong place could lead to a fall, andpersonal injury.

    03/22/2007 f720661

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    2

    1. Sleeper Door Lever

    2. Luggage Door Lever

    Fig. 2.6, Sleeper Door Levers

    09/24/2007 f602335

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    1

    1

    3

    1. Steps2. Grab Handle

    3. Deck Plate

    Fig. 2.7, Back-of-Cab Access

    Vehicle Access

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    Be careful not to get hands or feet tangled inhoses or other back-of-cab equipment. Careless-ness could cause a person to trip and fall, withpossible injury.

    Entering Back-of-Cab

    When climbing onto the deck plate, do the following:

    1.   Grasp the sidewall grab handle with both hands.Reach up as far as is comfortable.

    2.   Place one foot on the bottom step and pull your-self up.

    3.   Place your other foot on the top step.

    4.   Move your lower hand to a higher position on thegrab handle.

    5.   Step onto the deck plate.

    Climbing Down from Back-of-Cab

    To climb down from the back-of-cab area:

    1.   Grasp the sidewall grab handle with both hands.

    2.   Step one foot at a time onto the top step.

    3.   Move your upper hand to a lower position on thegrab handle.

    4.   Move one foot to the bottom step.

    5.   Move your upper hand to a lower position on thegrab handle.

    6.   Step to the ground with your upper foot first.

    Hood Opening and ClosingA grab handle at the front of the hood provides ahand-hold for hood tilting. Two tilt-assist struts help totilt the hood open, and to return it to the operatingposition. A damper controls the closing rate of thehood and hood straps prevent the hood from over-travel. In the operating position, the hood is securedby a hold-down latch on each side of the hood.

    To Tilt the Hood

    1.   Apply the parking brakes.

    2.   Release both hood hold-down latches by pullingthe ends outward.

    CAUTION

    Do not let the hood free-fall to the full-open posi-tion. To do so could cause damage to the hoodor hood straps.

    3.   Using the bumper step and grab handle, slowlytilt the hood until the straps support it. SeeFig. 2.8.

    To Return the Hood

    1.   Grasp the grab handle, and lift the hood a just-over-center position.

    2.   As the hood goes over center, the hood dampercontrols the rate of descent to the operating posi-tion.

    3.   Make sure the hood is flush with the cowl, then

    secure the hood by engaging both hood hold-down latches.

    IMPORTANT: Make sure that both hold-downlatches are fully engaged before operating thevehicle.

    03/22/2007 f880788

    Fig. 2.8, Hood Tilting

    Vehicle Access

    2.5

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    3Electrical System

    Electrical Power Distribution   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.1Emergency Power Supply   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.3Progressive Low Voltage Disconnect   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.4

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    Electrical Power DistributionElectrical power distribution provides battery power tothe electrical and electronic systems. See  Fig. 3.1  forpower distribution component locations.

    The following components make up the power distri-bution system:

    •   MEGA Fuse Junction Block (MFJB), EPA07only

    •   Powertrain Power Distribution Module(PT-PDM)

    •   Powernet Distribution Box (PNDB), EPA10 andnewer

    •  Cab Load Disconnect Switch

    •   Auxiliary PDM

    MEGA Fuse Junction Block, EPA07

    On EPA07 vehicles, the MFJB distributes batterypower to the alternator, SAM cab, SAM chassis, andpowertrain PDM. Battery power may also be routedto an inverter and a trailer PDM. The MFJB housesup to five MEGA fuses, and is located on the leftframe rail in front of the batteries. See  Fig. 3.2.

    Powernet Distribution Box, EPA10

    and NewerThe PNDB distributes battery power to the SAM cab,SAM chassis, powertrain PDM, and other keep-alivecircuits.

    The PNDB is mounted in the engine compartment onthe frontwall near the steering column. The label onthe PNDB fuse cover identifies typical circuits. SeeFig. 3.3.

    Power Distribution Modules

    Powertrain PDM

    The powertrain PDM contains fuses and relays thatprovide battery and ignition power to the engine, af-tertreatment device, transmission, and otherpowertrain-related circuits. It is mounted in the en-gine compartment, above the driver-side innerfender.

    Auxiliary PDM

    The optional auxiliary PDM is used when additionalcircuit protection is needed for optional features. Forexample, if a beacon light is added to the Cascadia,it may require an auxiliary PDM. The auxiliary PDMmay contain fuses and relays for these devices. It ismounted in the cab, behind the doghouse cover.

    Trailer PDM

    The optional trailer PDM, mounted on the frame rail,is used to supply trailer power to the chassis-mounted trailer receptacles. The SAM chassis sup-plies control signals to the relays in the trailer PDM.

    SAM CabThe SAM cab is located behind the glove box insidethe vehicle cab. See  Fig. 3.4. The SAM cab containsfuses and relays in addition to solid state circuit pro-tection devices that will trip when a circuit is over-loaded.

    Refer to  Chapter 25  for fuse and relay locations.

    SAM Chassis

    The SAM Chassis is located in the engine compart-ment on the driver-side frontwall. See  Fig. 3.3. TheSAM chassis contains fuses and relays in addition to

    solid state circuit protection devices that will tripwhen a circuit is overloaded.

    Refer to  Chapter 25  for fuse and relay locations.

    Circuit Protection Features

    The SAM chassis and SAM cab may be equippedwith self-resetting circuit breakers instead of fuses.Self-resetting circuit breakers are tripped when theyreach 170°F (77°C), then self-reset once the tem-perature drops sufficiently. When the circuit overloadis removed, this circuit protection will self-reset.Some of these circuits require the ignition switch tobe cycled off then back on again for the self-reset to

    occur.Some ECU’s are equipped with a self-resetting circuitbreaker removal tool.

    WARNING

    Always wear heat-protective gloves when han-dling a self-resetting circuit breakers, which can

    Electrical System

    3.1

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    reach extremely high temperatures. Failure to useappropriate heat protection can lead to seriousinjury.

    NOTICE

    Self-resetting circuit breakers can be perma-nently damaged if improperly handled. Use theguidelines below to handle them safely.

    •   Disconnect the batteries before removing aself-resetting circuit breaker.

    •  Use a circuit breaker removal tool to remove aself-resetting circuit breaker. See  Fig. 3.5.  Useof any other tool, including pliers, may damage

    the circuit breaker.

    •  Never attempt to probe a self-resetting circuitbreaker while installed on the SAM Cab orSAM Chassis. Remove the circuit breaker first,or use a non-contact infrared thermometer tomeasure temperature.

    f001175a02/27/2012

    2

    1

    4

    9

    8

    65

    3

    7

    1. SAM Cab2. Powertrain PDM (PT-PDM)3. Powernet Distribution Box (PNDB)4. SAM Chassis5. Main Ground Junction Block

    6. MEGA Fuse Junction Block7. Cab Load Disconnect Switch (optional location)8. Cab Load Disconnect Switch (optional location)9. Trailer PDM

    Fig. 3.1, Component Locations

    Electrical System

    3.2

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    Cab Load Disconnect Switch

    WARNING

    Turning the cab load disconnect switch (CLDS) tothe off position does not disconnect the connec-tion between the battery and the starter. To workon the vehicle safely, the negative leads must bedisconnected from the battery.

    IMPORTANT: The ignition should be turned offbefore turning the CLDS to on or off.

    The CLDS is used to avoid excessive draw on thebattery when the vehicle is parked for an extendedperiod of time by disconnecting (or opening) the con-nection between the battery and the most of the ve-hicle electrical system.

    The CLDS may be mounted:

    •   inside the cab on the outboard side of the driv-er’s seat;

    •  at the battery box;

    •  outboard on the left frame rail.

    See  Fig. 3.6  for an EPA07 CLDS; see  Fig. 3.7  for anEPA10 and newer switch.

    If the CLDS is turned to the off position while the ve-hicle is running, the emergency power system willactivate. The powertrain PDM will receive power fromthe emergency power feed, but the batteries will notbe charging. See the   Emergency Power Supplyheading below for details.

    Emergency Power SupplyThe Cascadia electrical system has an emergencypower circuit that supplies battery power for exteriorlighting. This assists vehicle visibility in the event aMEGA fuse is open circuit. The emergency powercircuit is live even when the CLDS is turned off.

    The emergency power supply feature allows for the

    vehicle to be driven off the highway and for the exte-rior lighting to remain on in the event of a SAM Cabor SAM Chassis failure. The emergency power sup-ply will cause certain exterior lamps to flash (depend-ing on if it is the SAM Cab or SAM Chassis thatfailed), indicating that the vehicle is disabled.

    06/15/2007 f545073

    1

    2

    1. MEGA Fuse Junction Block2. Main Ground Junction Block

    Fig. 3.2, EPA07 MEGA Fuse Junction Block

    02/27/2012 f545682a1

    3

    2

    4

    1. Powertrain PDM (PT-PDM)2. Inline Fuse, Auxiliary PDM3. SAM Chassis4. Powernet Distribution Box (PNDB)

    Fig. 3.3, Engine Compartment Power DistributionComponents

    Electrical System

    3.3

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    SAM Cab Fault

    If the emergency power supply system activates, donot shut down the engine until the vehicle is in a safeposition to do so. It will not be able to be restarteduntil the problem is corrected. If emergency powermode is due to a SAM Cab fault, the gauges will be-

    come unresponsive but the engine will remain run-ning until it is turned off.

    When the ignition is in the ON position, the emer-gency power supply will cause the following lamps toflash:

    •  dash panel lights

    •   clearance lights

    •   front marker lights

    •  side marker lights

    •   trailer taillights

     rear stop lights

    SAM Chassis Fault

    The engine may be able to be restarted when theSAM Chassis fails. When the ignition is in the ONposition, the emergency power supply will cause thefollowing lamps to flash:

    •  dash panel lights

    •   identification lights

    •   front marker lights

    •   turn-signal indicators in the ICU (alternately)

    •  side marker lights

    •   rear turn-signal lights

    •   trailer taillights

    If the ignition switch is turned ON while the load dis-connect switch is in the OFF position, the emergencypower supply feature will activate the followinglamps:

    •   clearance lights (flashing)

    •   side marker lamps (flashing)

    •  low beam headlights

    Progressive Low Voltage

    DisconnectThe progressive low voltage disconnect (PLVD) fea-ture protects the batteries from excessive dischargeby disconnecting certain circuits from battery powersupply. This allows the batteries to maintain accept-able charge to restart the vehicle.

    When battery voltage drops below a predeterminedvalue, loads designated as comfort loads (priority

    f54494502/07/2007

    Fig. 3.4, SAM Cab Location

    Electrical System

    3.4

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    level I) are shut down first. Then loads designated ashouse loads (priority level II) are shut down. If neces-sary, basic loads (priority level III) are shut down last.

    PLVD allows the driver to continue using criticalloads, while noncritical loads are temporarily unavail-able. Calculations for disconnecting loads are basedon battery voltage, ignition switch status, and enginerpm. Also, a time delay is implemented for the shut-down and reactivation of loads to avoid unnecessarycycling of loads when battery voltage is close toshutdown thresholds.

    One minute before the comfort loads or house loadsare shut down, the alarm in the instrument cluster

    beeps. No alarm sounds before basic loads are shutdown.

    If the interior lights have been shut down by PLVD,pressing one of the interior light switches (ifequipped) brings the interior lights back on.

    See  Table 3.1  for the type of loads shut down underspecific conditions.

    See  Table 3.2  for the loads that are designated com-fort, house, and basic load status.

    Type of Loads Shut Down Under Specific Conditions

    Key Switch Position  Engine On, Voltage less than

    12.5 Volts

    Engine Off, Voltage less than

    12.3 Volts

    Engine Off, Voltage less than

    12.1 Volts

    Off N/A Priority level I, II loads Priority level I, II, and III loads

    Accessory N/A Priority Level I loads Priority level I, II loads

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    2

    1. Circuit BreakerRemoval Tool

    2. Self-Resetting CircuitBreaker

    Fig. 3.5, Self-Resetting Circuit Breaker Removal

    06/19/2007 f545071

    Fig. 3.6, Cab Load Disconnect Switch, EPA07

    05/13/2009 f545527

    Fig. 3.7, Cab Load Disconnect Switch, EPA10 andNewer

    Electrical System

    3.5

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    Type of Loads Shut Down Under Specific Conditions

    Key Switch Position   Engine On, Voltage less than12.5 Volts

    Engine Off, Voltage less than12.3 Volts

    Engine Off, Voltage less than12.1 Volts

    On Priority level I loads Priority Level I loads Priority level I, II loads

    Start N/A N/A N/A

    Table 3.1, Type of Loads Shut Down Under Specific Conditions

    Designated Loads

    Type of Load Function

    Priority Level I

    12V power receptacle 6 (sleeper, refrigerator)

    Amplifier power, accessory

    General sleeper light

    Foot well light

    Reading light 1 (dimmer/theater)Reading light 2 (dimmer/theater)

    Rear baggage compartment light

    12V power receptacle 5 (sleeper, cigar), battery

    Auxiliary circulation fan-sleeper, battery

    12V power receptacle 4 (sleeper, cigar), battery

    Reading light 4 (switched locally), battery

    Priority Level II

    Heated seats, ignition*

    Sleeper HVAC controller, accessory*

    Cabin HVAC controller, accessory*

    Radio, accessory (clamp 15R)

    Power feed spare output I, battery

    Power feed spare output III, batteryMirror heating, passenger*

    Mirror heating, driver*

    Power feed spare output IV, battery

    Power feed spare output II, battery

    Fuel/water separator heater element, ignition*

    Air dryer (pneumatic, electrically heated), accessory*

    Auxiliary circulation fan-windshield, accessory*

    Accessory heater power

    Utility light

    Utility light

    Dome light rear

    Area lighting (lower bunk and sleeper work surface),

    batteryDome light cab, battery

    Overhead compartment lights, battery

    12V power receptacle 3 (sleeper, cigar), battery

    Stand-alone HVAC, battery

    Advertising light, accessory*

    Dome light passenger

    Dome light driver/forward overhead

    Electrical System

    3.6

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    Designated Loads

    Type of Load Function

    Priority Level III

    CB radio, battery†

    Fleet management system, battery†

    Trailer power, battery or ignition

    12V power receptacle 2 (dash, phone), battery

    12V power receptacle 1 (dash, cigar), battery

    *  When the vehicle has Optimized Idle, these functions will not operate with the ignition switch in the accessoryposition. Optimized Idle may also turn these functions off to reduce stress on the batteries. Refer to the Opti-mized Idle section in  Chapter 11   for more information.

    † May or may not shut down depending on how an additional parameter is set at the factory or dealership.

    Table 3.2, Load Designation

    Electrical System

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    Instrumentation Control UnitsThe instrumentation control unit (ICU) provides thedriver with engine and vehicle information. It is com-prised of standard and optional gauges, an audiblewarning, a driver message center, and a lightbar con-taining warning and indicator lamps (also known astelltales). Warning and indicator lamps illuminate inred (danger), amber (caution), green (status advi-sory), or blue (high-beam headlights active).

    Cascadia vehicles are equipped with an ICU3, ICU4,ICU4M, or ICU4Me. See  Fig. 4.1,  Fig. 4.2,  andFig. 4.3  for typical ICU layouts.

    The following headings in this chapter provide addi-

    tional information and operating instructions for ICUcomponents:

    •   "Warning and Indicator Lights"

    •  "Instruments"

    •   "Driver Message Center"

    Ignition Sequence

    When the ignition is turned on, the ICU runs a self-check. See Fig. 4.4.   Observing the ignition sequenceis a good way to ensure the ICU is functioning prop-erly.

    IMPORTANT: Do not crank the engine until theICU self-check is complete.

    NOTE: Air gauges do not complete a sweep oftheir dials during the ignition sequence.

    When the ignition is turned on, the following actionsshould occur:

    •  electronic gauges complete a full sweep oftheir dials

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    10

    11

    12

    1. Transmission Temperature Gauge2. Coolant Temperature Gauge3. Engine Oil Pressure Gauge4. Driver Message Center5. Fuel/DEF Level Gauge

    6. Primary Air Pressure Gauge7. Secondary Air Pressure Gauge8. Speedometer9. Tachometer

    10. High Beam Indicator11. Driver Display Screen12. Mode/Reset Switch13. Satellite Gauges

    Fig. 4.1, ICU3 Instrument Cluster (EPA10 shown)

    Instruments

    4.1

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    •  warning and indicator lamps illuminate, thenare extinguished

    •  audible alert sounds for approximately fourseconds or until sufficient air pressure buildsup in the primary and secondary air systems

    •  DEF level indicator illuminates all segmentsgreen, then turns them off one at a time beforeturning the leftmost segment amber and thenred

    •  Freightliner logo displays on the ICU4Me drivermessage center for two seconds.

    •  software revision level of the ICU is displayed

    on the driver message center, followed by anyactive faults

    IMPORTANT: If any red or amber warning andindicator lamps do not illuminate during the ICUself-check or do not go out after the self-checkcompletes, take the action outlined in  Table 4.1,or take the vehicle to an authorized Freightlinerservice facility as soon as possible.

    NOTE: If active faults are present, take the ve-hicle to an authorized Freightliner service facilityas soon as possible.

    If the ICU receives active fault codes, it displaysthem one after the other until the parking brake isreleased or the ignition is turned off. Once the park-ing brake is completely released, the ICU displaysthe odometer. If there are no active faults, the ICUdisplays the odometer after the self-check completes.

    When the self-check is complete on an ICU4M, thefasten seat belt screen displays if the engine is off. Ifthe engine is running, the idle hours screen displays.

    Audible AlertsAn audible alert sounds during the ignition sequenceand whenever one of the following conditions exists:

    •  Engine oil pressure falls below the minimumpreset value.

    •   Coolant temperature rises above the maximumpreset value.

    f610865b

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    NOTE: The ICU4 and ICU4M are nearly identical, with the exception of the driver message center (Item 7).

    1. Battery Voltage Gauge2. Lightbar3. Engine Oil Pressure Gauge4. Coolant Temperature Gauge5. Engine Oil Temperature Gauge

    6. Turbo Boost Air Pressure Gauge7. Driver Message Center8. Tachometer9. Speedometer10. Primary Air Pressure Gauge

    11. Fuel/DEF Level Gauge12. Secondary Air Pressure Gauge13. Pyrometer14. Rear Axle Temperature Gauge

    Fig. 4.2, ICU4M Instrument Cluster (EPA10 shown)

    Instruments

    4.2

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    •  Air pressure falls below approximately 70 psi

    (483 kPa).

    •  Parking brake is set with the vehicle movingfaster than two miles per hour.

    •  System voltage falls below 11.9 volts.

    •  Door is open or the headlights are on, with theparking brake off.

    •  Driver seat belt is not fastened with the parkingbrake off (optional).

    •   Outside temperature falls below 35°F (1.7°C)(optional).

    Warning and Indicator LightsThe ICU lightbar has three or four rows of warningand indicator lights with icon symbols, depending onthe ICU. The positions of the lights may vary for thedifferent ICU’s, but the telltales are standard for allapplications. See  Table 4.1  for a listing of standardand commonly used warning and indicator lamps.

    06/27/2012 f611164

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    4 5 6

    7

    8

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    10

    1. Engine Oil Temperature Gauge2. Front Axle Temperature Gauge3. Rear Axle Temperature Gauge4. Speedometer and Coolant

    Temperature Gauge

    5. Fuel/DEF Level Gauge6. Tachometer and Engine Oil

    Pressure Gauge7. Primary Air Pressure Gauge

    8. Secondary Air Pressure Gauge9. Transmission Oil Temperature

    Gauge10. Driver Message Center

    Fig. 4.3, ICU4Me Instrument Cluster

    IGNITION SWITCH

    PARKING BRAKE

    RELEASED

    IF NO FAULTSWERE DETECTED

    IF FAULT DETECTED

    APU 190123456.7

    12.3 VOLTS

    123456.7

    12.3 VOLTS

    MI

    MI

    01/18/2012 f040420c

    PARKING BRAKE

    RELEASED

    TURNED TO ON

    ICU PERFORMS

    SELF−TEST

    Fig. 4.4, ICU Ignition Sequence

    Instruments

    4.3

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    Warning and indicator lamps illuminate in red (dan-ger), amber (caution), green (status advisory), orblue (high-beam headlights active).

    IMPORTANT: Depending upon local jurisdic-tional emissions guidelines, vehicles and/or en-

    gines that are domiciled outside of the U.S. and

    Canada may not be compliant with EPA07,EPA10, or GHG14 regulations. Noncompliantvehicles may not be equipped with all of thelamps shown in  Table 4.1.

    Common Warning and Indicator Lamps

    Lamp Description Color

    STOP   STOP Engine*

    Indicates a serious fault that requires engine shutdownimmediately. The engine protection system will reduce themaximum engine torque and speed, and, if the conditiondoes not improve, will shut down the engine within 30 to 60seconds.

    Safely bring the vehicle to a stop on the side of the road

    and shut down the engine as soon as the red light is seen.If the engine shuts down while the vehicle is in ahazardous location, turn the key to the OFF position fora few seconds, then restart the engine and move thevehicle to a safer location.

    Red

    High Coolant Temperature  Indicates the coolant temperature is above the maximum

    allowable temperature.

    Low Air Pressure (EPA07)  Indicates air pressure in the primary or secondary reservoir

    has dropped below approximately 70 psi (483 kPa).

    Low Air Pressure (EPA10and Newer)

    Indicates air pressure in the primary or secondary reservoirhas dropped below approximately 70 psi (483 kPa).

    Low Engine Oil Pressure  Indicates the engine oil pressure is below the minimum

    allowable pressure.

    Transmission Overheat Indicates high transmission temperature.

    BRAKEParking Brake (EPA07)

    Indicates the parking brake is engaged, or hydraulic brakefluid pressure is low. An audible alert activates when thevehicle is moving over 2 mph (3 km/h) with the parkingbrake set.

    Parking Brake (EPA10and Newer)

      Indicates the parking brake is engaged.

    Low Battery Voltage Indicates that battery voltage is 11.9 volts or less.

    Unfastened Seat Belt

    Activates with an audible alert when the system detects thatthe parking brake is off and the driver seat belt is notfastened on some vehicles. On other vehicles, this lampilluminates for 15 seconds when the ignition is first turnedon.

    Instruments

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    Common Warning and Indicator Lamps

    Lamp Description Color

    CHECK   CHECK Engine*

    Indicates an engine condition (low oil pressure, low coolantlevel, high coolant temperature, high DPF soot level, oruncontrolled DPF regeneration) that requires correction.Correct the condition as soon as possible. If the conditionworsens, the STOP engine lamp will illuminate.

    Amber

    High Exhaust SystemTemperature (HEST)*

    Slow (10-second) flashing indicates a regeneration (regen)is in progress.

    IMPORTANT: When the HEST lamp is illuminated, donot park the vehicle near flammable material.

    Solid illumination indicates high exhaust temperatures at theoutlet of the tail pipe when speed is below 5 mph (8 km/h).

    Diesel Particulate Filter(DPF) Status

    Solid illumination indicates a regen is required. Change to a

    more challenging duty cycle (such as highway driving ) toraise exhaust temperatures for at least twenty minutes, orperform a parked regen.

    Blinking indicates that a parked regen is requiredimmediately. An engine derate and shutdown will occur.

    Malfunction IndicatorLamp (MIL)

    Indicates an emissions-related fault. See the engineoperation manual for details.

    Vehicle ABS

    Momentary illumination indicates the vehicle ABS isengaged.

    Solid illumination indicates a problem with the vehicle ABS.Repair the ABS immediately to ensure full brakingcapability.

    Trailer ABS

    Momentary illumination indicates the trailer ABS is engaged.

    Solid illumination indicates a problem with the trailer ABS.Repair the ABS immediately to ensure full brakingcapability.

    NOCHARGE   No Charge

      Indicates the alternator is not properly powering theelectrical system.

    Water in Fuel  Indicates the fuel may contain water. Drain any water

    collected in the fuel/water separators.

    Fuel Filter Restriction Indicates the fuel filter is clogged and requires service.

    IDLE

    MGMT   Optimized Idle Indicates optimized idle is enabled.

    Check Transmission Indicates an undesirable transmission condition.

    Instruments

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    During normal engine operation, the coolant tem-perature gauge should read 175 to 195°F (79 to91°C). If the temperature remains below 160°F(71°C), inspect the cooling system to determine thecause.

    If coolant temperature rises above the maximumtemperature listed in  Table 4.3,  the CHECK enginelamp will illuminate. If the condition does not im-prove, the STOP engine lamp will also illuminate andan audible warning will sound. The engine will thenderate or shut down, depending on the type of en-gine protection system installed.

    Maximum Coolant Temperature

    Engine Make Temperature: °F (°C)

    Cummins 225 (107)

    Detroit 215 (101)

    Mercedes-Benz 221 (105)

    Table 4.3, Maximum Coolant Temperature

    Drive Axle Oil Temperature Gauges

    NOTICE

    A sudden increase in oil temperature that is notcaused by a load increase may indicate mechani-cal failure. Bring the vehicle to a safe stop andinvestigate the cause to prevent further damage.Do not operate the vehicle until the cause hasbeen determined and corrected.

    During normal operation, drive axle oil temperaturegauges should read as follows:

    •  160 to 220°F (71 to 104°C) for Detroit™ andMeritor™ drive axles

    •  180 to 200°F (82 to 93°C) for Dana Spicer ® 

    drive axles

    Under heavy loads, such as when climbing steepgrades, temperatures that exceed the normal oil tem-perature range for a short period are not unusual. Ifthe temperature returns to normal when the load de-creases, there is no problem.

    Engine Oil Pressure Gauge

    NOTICE

    A sudden decrease or absence of oil pressuremay indicate mechanical failure. Bring the vehicleto a safe stop and investigate the cause to pre-vent further damage. Do not operate the engineuntil the cause has been determined and cor-rected.

    The engine oil pressure gauge displays the currentengine oil pressure. If engine oil pressure falls belowthe minimum levels shown in  Table 4.4,  the CHECKengine lamp will illuminate. If the condition does not

    improve, the STOP engine lamp will also illuminateand an audible warning will sound. The engine willthen derate or shut down, depending on the type ofengine protection system installed.

    Minimum Oil Pressure*

    Engine Model  At Idle Speed:

    psi (kPa)

    At Rated RPM:

    psi (kPa)

    Cummins 15 (103) 35 (241)

    Detroit 14 (97) 55 (350)

    Mercedes-Benz 7 (50) 36 (250)

    *  Oil pressures are given with the engine at operating temperature. Withthe engine cold, oil pressure may be higher. Individual engines may varyfrom the listed pressures; observe and record pressures when the engineis new to create a guide for checking engine condition.

    Table 4.4, Minimum Engine Oil Pressure

    Engine Oil Temperature Gauge

    NOTICE

    A sudden increase in oil temperature that is notcaused by a load increase may indicate mechani-cal failure. Bring the vehicle to a safe stop andinvestigate the cause to prevent further damage.Do not operate the engine until the cause hasbeen determined and corrected.

    During normal operation, the optional engine oil tem-perature gauge should read:

    •  200 to 260°F (93 to 126°C) for Detroit andCummins engines

    •  177 to 203°F (81 to 95°C) for Mercedes-Benzengines

    Instruments

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    Under heavy loads, such as when climbing steepgrades, temperatures that exceed the normal oil tem-perature range for a short period are not unusual. Ifthe temperature returns to normal when the load de-creases, there is no problem.

    Fuel Gauge, Pre-EPA10

    The fuel gauge indicates the level of fuel in the fueltank(s). A single fuel gauge is standard. If equippedwith an optional second fuel tank, each fuel tanklevel is indicated on a separate gauge.

    Fuel/Diesel Exhaust Fluid (DEF)Gauge, EPA10 and Newer

    For engines that are EPA10-compliant or newer, thefuel and DEF levels are measured in a dual purposefuel/DEF level gauge. See  Fig. 4.8.

    The diesel fuel level is indicated at the top of thegauge, with a low-fuel warning lamp that illuminatesamber when the diesel fuel level registers 1/8th ofcapacity.

    The DEF level is indicated in the lightbar on thelower portion of the gauge. There is a low DEF levelwarning lamp that illuminates amber when the DEFlevel reaches 10% of capacity. See  Chapter 12  fordetails of the DEF gauge functions.

    Primary and Secondary Air Pressure

    Gauges

    WARNING

    If air pressure falls below minimum pressure, thebraking ability of the vehicle will be limited. Slowthe vehicle down and bring it to a gradual stop.Do not attempt to move the vehicle until air pres-sure has risen above the minimum level. Movinga vehicle without adequate braking power couldcause an accident resulting in personal injury ordeath.

    Air pressure gauges register the pressure in the pri-

    mary and secondary air systems. Normal pressure,with the engine running, is 100 to 120 psi (689 to827 kPa) in both systems.

    A low-air-pressure warning light and audible alert,connected to both the primary and secondary sys-tems, activate when air pressure in either systemdrops below approximately 70 psi (483 kPa).

    When the engine is started, the warning light andaudible warning remain on until air pressure in bothsystems exceeds minimum pressure.

    Speedometer

    Two speedometer options are available. The U.S.version of the speedometer registers speed in bothmiles per hour (mph) and kilometers per hour (km/h),with mph in larger numbers. The metric version ofthe speedometer face reverses this arrangement,with km/h in larger numbers.

    Tachometer

    The tachometer indicates engine speed in revolutionsper minute (rpm) and serves as a guide for shiftingthe transmission and keeping the engine in the ap-propriate rpm range. For low idle and rated rpm, seethe engine identification plate.

    Transmission Fluid TemperatureGauge

    The transmission fluid temperature gauge indicatesthe transmission lubricant operating temperature.Temperatures vary by application, but the transmis-sion fluid temperature gauge reading should not ex-ceed 250°F (121°C).

    08/21/2009

    1/2ULTRA LOW SULFURDIESEL FUEL ONLY

    E F

    DEF

    FE

    f611045

    1

    2

    3

    4

    1. Diesel Fuel Level Indicator2. DEF Level Indicator3. Low DEF Warning Lamp (amber below 10% DEF)4. Low Fuel Warning Lamp (amber at 1/8 tank of fuel)

    Fig. 4.8, Fuel/DEF Gauge, EPA10 and Newer

    Instruments

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    NOTICE

    A sudden increase in transmission fluid tempera-ture that is not caused by a load increase mayindicate mechanical failure. Bring the vehicle to asafe stop and investigate the cause to preventfurther damage. Do not operate the vehicle untilthe cause has been determined and corrected.

    Under heavy loads, such as when climbing steepgrades, temperatures that exceed the normal oil tem-perature range for a short period are not unusual. Ifthe temperature returns to normal when the load de-creases, there is no problem.

    Turbocharger Boost Pressure GaugeA turbocharger boost pressure gauge indicates thepressure in the intake manifold, in excess of atmos-pheric pressure, being created by the turbocharger.

    Voltmeter

    The voltmeter indicates the vehicle charging systemvoltage when the engine is running and the batteryvoltage when the engine is off. By monitoring thevoltmeter, the driver can stay aware of potential bat-tery charging problems and have them fixed beforethe batteries discharge enough to create starting diffi-culties. Cascadia vehicles are equipped with either avoltmeter gauge, or a digital voltmeter readout lo-cated on the bottom line of the dash message center.

    The voltmeter will normally show approximately 13.7to 14.1 volts when the engine is running. The voltageof a fully charged battery is 12.7 to 12.8 volts whenthe engine is off. Battery voltage under 12.0 volts isconsidered a low battery, and a completely dis-charged battery will produce only about 11.0 volts.

    If the voltmeter shows an undercharged or over-charged condition for an extended period, have thecharging system and batteries checked at an autho-rized Freightliner service facility.

    On a vehicle equipped with a battery isolator system,the voltmeter measures the average voltage of all thebatteries when the engine is running. When the en-gine is off, the voltmeter shows only the isolated bat-tery voltage and does not indicate the voltage of theengine-starting batteries.

    Driver Message Center

    ICU3/ICU4

    The driver message center is controlled using themode/reset switch, located on the right side of theICU, and the  +  and  –  buttons mounted in  the right-hand pod of the steering wheel (Fig. 4.9). SeeFig. 4.1  and  Fig. 4.9. Tap the mode/reset switch orthe  +  switch to advance one screen; press and holdeither switch to select a menu choice or reset thedisplay. When the display resets, an audible chirpsounds.

    Four driving screens are accessible when the parkingbrake is off. All screens and menus are accessiblewhen the parking brake is on (parked screens).

    Driving Screens

    The following screens are available when the parkingbrake is off (when the vehicle is mobile) and no ac-

    tive fault codes are found. Use the  +  and  –  switcheson the steering wheel, or the mode/reset switch, toscroll through the screens. To reset any values,press and hold the  +  switch or the mode/resetswitch. The driving screens appear in the followingorder:

    i.   Odometer

    ii.   Trip distance

    MRKRINT

    ENGBRK

    −+

    02/06/2007 f462061

    NOTE: To reset values in the ICU4M and ICU4Me drivermessage centers, press and hold the  +  switch.

    Fig. 4.9, Steering Wheel-Mounted Switches

    Instruments

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    iii.   Trip hours

    iv.   Outside temperature

    Parked Screens/Menus

    The following screens and menus are available whenthe parking brake is on (when the vehicle is parked)and no active fault codes are found. Use the  +  and  –switches on the steering wheel, or the mode/resetswitch, to scroll through the driving screens. To resetany values, press and hold the  +  switch or the mode/ reset switch. See  Fig. 4.10. The parked screens ap-pear in the following order:

    i.   Odometer

    ii.   Trip distanceiii.   Trip hours

    iv.   Outside temperature

    v.   Temperature alert

    vi.   Diagnostics

    vii.  Clear screen (on vehicles with less than 255miles on the odometer)

    viii.   Engine miles/hours

    ix.   Setup

    Temperature Alert

    When the outside temperature drops to 35°F (1.7°C)or less, the ICU displays a caution text at one-second intervals for five seconds, and an audiblealert sounds. Tap the  +  or  –  switch on the steeringwheel, or the mode/reset switch, to acknowledge themessage. The audible alert will not sound again un-

    less the temperature cycles above 37°F (4°C) andback to 35°F (1.7°C) or less. This warning only oc-curs while the ignition is on and the parking brake isreleased.

    01/30/2012 f040754

    123456.7TRIP MI

      12.3 VOLTS

    Tap

    123456.7MI  12.3 VOLTS

    Tap

    123456.7TRIP HOURS

    12.3 VOLTS

    ALrt

      n

    123456.7HOURS

    ENGINE

    oiL  *Lo

    SEtUP  **MI **HOURS**no

    To reset trip miles

    Press & Hold

    To reset trip hours

    Press & Hold

    Display serviceinterval screensPress & Hold

    Press & Hold

    Tap

    To toggle ON

    *Lo = Oil Level LowHI = Oil Level HighBlank = Oil Level OK− − = No Message

    **MI = Miles Interval Mode**HOURS = Hours Interval Mode**no = Service Interval Inactive

    dIAGMI HOURS

      n

    Display diagnostics

    Press & Hold

    n = Number of Active Fault Codes

    MI = Miles Interval ModeHOURS = Hours Interval Mode

    °t

    ENGINE

    Tap

    Tap

    Tap

    Tap

    Tap

    Tap

    12.3 VOLTS

    56°F

    OFF

    Odometer

    To display total

    engine miles/hours

    Note: The engine oil level screen displays for Mercedes-Benz engines only (if equipped and enabled).

    Fig. 4.10, ICU3 Parked Screens

    Instruments

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    The temperature alert message allows the driver toenable or disable the ambient temperature warning.

    Press and hold the mode/reset switch to toggle be-tween on and off. Release the mode/reset switch,then tap it to select the displayed choice.

    Diagnostics

    When the DIAG screen is displayed, press and holdthe mode/reset switch to access the various diagnos-tic screens. See  Fig. 4.11  for a diagram of the diag-nostic screens.

    The diagnostic screens are used by trained techni-cians to retrieve fault codes and other diagnostic in-formation pertaining to the vehicle. If active faultcodes display during start-up or at any other time,make a note of the fault code and take the vehicle toan authorized Freightliner service facility

    If fault codes are displayed, press and hold themode/reset switch to view the next fault code untilreaching the DIAG screen.

    f040802

    From Temp Alert Screen

    Press & Hold

    Tap

    Press & Hold

    Tap

    Press & Hold

    Tap

    n = Number ofActive Fault Codes

    dlAG

    n

    *FAULT

    01

    *If fault goes inactive,display "noFault 1"

    *FAULT

    nn

    *If fault goes inactive,display "noFault n"

    To Setup Screen (or OilLevel Screen, if equipped)

    Press & Hold

    AbS 11 ECU 0

    Tap Tap

    Press & Hold

    123456

    Tap Tap

    Press & HoldFAIL 03 FAIL 00

    Tap Tap

    SPN SPN

    123456

    01/31/2012

    Fig. 4.11, ICU4 Diagnostic Screens

    Instruments

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    only when the parking brake is released, or speed isreduced below 2 mph.

    Low Oil Pressure

    This warning message and an audible warning come

    on whenever the oil pressure falls below the mini-mum oil pressure, whether the vehicle is idling or inmotion. Tap the  +  and  –  switches or the MY INFOswitch to dismiss the message.

    If low oil pressure is detected during the ignition se-quence, it displays as an active fault instead of analert message. After 30 seconds, the message dis-plays again.

    High Coolant Temp

    This message and an audible warning come onwhenever the engine coolant temperature exceedsthe maximum allowable temperature.

    If high coolant temperature is detected during theignition sequence, it displays as an active fault in-stead of an alert message. After 30 seconds, themessage displays again.

    Low Voltage

    On some vehicles, this optional message and an au-dible warning come on whenever a low voltage con-dition is detected.

    Turn Signal On

    This warning message and audible warning come onwhenever the turn signal remains on for four minutes

    or five miles of travel. To dismiss this message, ei-ther turn off the turn signal or tap the  +  and –switches or the MY INFO switch.

    Air Temperature

    When the outside air temperature drops below 35°F(1.7°C), a warning text is displayed at one-secondintervals for five seconds, and an audible warning will

    sound. Tap the  +  and  –  switches or the MY INFOswitch to acknowledge the warning. The alert mes-sage will not occur again unless the temperaturecycles above 37°F (4°C) and back below 35°F(1.7°C). This warning only occurs while the ignition ison and the parking brake is off.

    Service Warnings

    Service warning alerts display during the ignition se-quence and indicate if a service interval has beenreached or exceeded and maintenance is required.The messages may indicate the number of miles(KM) or hours until the next required service or, oncepassed, the number of miles (KM) or hours sincemaintenance should have been performed.

    Automated Transmission Display

    The ICU4M can display current gear information forvehicles with an automated transmission. The lastthree digits at the far right on the lower line of thedriver message center are reserved for this informa-tion.

    When a shift request is made by the driver, an up ordown arrow is also displayed, depending on the shiftdirection.

    For more information about specific models of auto-mated transmissions, see  Chapter 15.

    Driving Screens

    The following screens are available when the parkingbrake is off (when the vehicle is mobile).

    Tap the MY INFO switch to drill down from eachmain screen to the submenus contained within it.Use the  +  and  –  switches to scroll through screensand select options. Tap the MY  INFO switch again toexit each change screen. See  Fig. 4.15.

    i.   Fasten seat belt (rpm100)

    iii.   Odometer

    iv.   Trip distance/hours

    v.   Trip advisory

    vi.   Leg distance/hours

    vii.   Leg advisory

    viii.  Fuel used/average MPG (KM/L)

    f601414

    WARNINGPARK BRAKE ON

    06/21/2007

    Fig. 4.14, Parking Brake On Alert Message

    Instruments

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    ix.   Outside air temperature

    Favorite Screen

    The driver can set a favorite driving screen using theMY INFO switch. Press and hold the lower half of theMY INFO switch for just over one second to set thecurrent screen as the favorite screen. A chirp willsound to verify the screen has been set.

    Tap the lower half of the MY INFO switch to accessthe favorite screen. Tap the MY INFO switch again toleave the favorite screen.

    NOTE: Only driving screens can be set as thefavorite screen.

    Parked Screens/Menus

    Tap the MY INFO switch to drill down from eachmain screen to the submenus contained within it.Use the  +  and  –  switches to scroll through screensand select options. Tap the MY INFO switch again toexit each change screen. Press and hold the  +switch or the upper half of the MY INFO switch toreset the counters for trip and fuel information.

    The following screens are available when the parkingbrake is on (when the vehicle is parked). SeeFig. 4.16.

    i.   Odometer

    ii.   Trip information including trip miles/hours, idle

    hours, average speed, leg miles/hoursiii.   Fuel information including fuel used, fuel

    economy, idle/PTO fuel usage

    iv.   Engine information including engine miles/hours,engine/PTO gallons, oil level

    v.   Diagnostic information

    vi.   Service information including mileage or time tonext service

    vii.   Setup information

    viii.   Vehicle information including Datalink status, ICUserial number, software version

    ix.   Outside air temperature

    x.   Fasten seat belt warning

    Trip Information

    Trip Information displays the trip miles, trip adviso-ries, idle hours, leg miles, and leg advisories, in thatorder.

    Fuel Information

    Fuel information displays total fuel usage since thelast reset, fuel mileage, and fuel consumed whileidling or running the PTO, in that order.

    Engine Information

    Engine information displays engine mileage andhours, and total fuel consumption, in that order.

    Diagnostic Information

    If active fault codes are displayed on the diagnosticinformation screens, make a note of the fault code

    R

    R

    R

    R

    R

    +

    +

    +

    +

    +

    +

    −0%III +

    10.5 MPG 23456.7 MI

    TRIP MILES 123456.7

    TRIP HR 1234:56

    TRIP ADVISORIES

    123 ROLL 456 BRK

    LEG MILES 123456.7LEG HR 1234:56

    LEG ADVISORIES

    123 ROLL 456 BRK

    FUEL USED 12345.6

    AVG MPG 12:34

    OUTSIDE AIR

    TEMPERATURE 56F

    01/30/2012 f545600a

    R = Hold to reset.

    PUSH + KEYTO CONFIRM CLEAR

    Confirmation screen will displayrightafter thefirsthold.

    +

    My Info

    Odometer

    Fig. 4.15, ICU4M Driving Screens

    Instruments

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    and text message, then take the vehicle to an autho-rized Freightliner service facility See Fig. 4.17  for adiagram of the diagnostic information screens.

    Service Information

    The Service Information menu displays the next ser-vice interval, expressed in either miles or hours. SeeFig. 4.17.  Service intervals can also be deactivated.For programming service intervals, see  Setup Infor-mation, below.

    NOTE: If the vehicle has exceeded the serviceinterval, the   miles(km)/hours remaining  screenis replaced by the  service was due  screen, fol-

    lowed by the number of miles(km)/hours sincethe service was due.

    Setup Information

    The Setup Information menu allows the driver to pro-gram various features of the ICU4M. See  Fig. 4.18.

    The setup features include:

    1.   Service intervals (OFF/MILES/HOURS)2.   Outside temperature warning (ON/OFF)

    3.   Target MPG

    4.   LCD lamp (ON/OFF)

    5.   Driver message center brightness

    6.   Language (English/French/Spanish)

    7.   Units of measurement (English/Metric)

    8.   Driver select (ON/OFF)

    9.   Reset parameters to original settings

    Vehicle Information ScreensThe vehicle information screens display hardwareand software information, including the Freightlinerpart number and switch ID of the ICU. See  Fig. 4.19.

    IDLE HOURS 1234:56

    12.3 GAL 123456.7 MI

    R

    R R

    R

    R R R

    +

    +

    +

    − −

    −−

    −−

    − − −

    TRIP

    INFORMATION

    FUEL

    INFORMATION

    ENGINE

    INFORMATION

    TRIP MILES 123456.7

    TRIP HR 1234:56

    TRIP ADVISORIES

    123 ROLL 456 BRK

    IDLE HOURS 1234:56

    AVG MPH 12.3

    LEG MILES 123456.7

    LEG HR 1234:56

    LEG ADVISORIES

    123 ROLL 456 BRK

    FUEL USED 12345.6

    AVG MPG 12:34

    IDLE GALLONS 12345.6

    PTO GAL 12345.6

    ENG MILES 1234567.8

    ENG HOUR 1234:56

    ENG GALLONS 123456.7

    PTO GAL 123456.7

    OIL LVL

    *Lo

    f545600b

    01/30/2012

    85

    ENGINE

    PER

    *Lo ENGINE

    R = Hold to reset.

    PUSH + KEYTO CONFIRM CLEAR

    Confirmationscreen will displayrightafter thefirsthold.

    +

    My Info

    Odometer

    To Diagnostic Information Screen

    Fig. 4.16, ICU4M Idle Hours, Trip Information, Fuel Information, and Engine Information Screens

    Instruments

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    ICU4Me

    Functions

    ICU4Me settings and the driver message center arecontrolled using the ICU4Me control switch locatedon the dash, and the  +  and –  switches mounted inthe right-hand pod of the steering wheel. SeeFig. 4.20  and  Fig. 4.9.

    The driver message center is divided into four sec-

    tions. The odometer and cruise control status fieldare displayed along the bottom of the message cen-ter. When cruise control is active, the cruise controlstatus field displays relevant cruise control icons andthe set speed. If the vehicle is equipped with amanual transmission, time and temperature are dis-played in the top left corner of the driver messagecenter. The message field displays the drivingscreens and alert messages. See  Fig. 4.21.

    If the vehicle is equipped with an automated trans-mission, the gear display is located in the top leftcorner of the driver message center. Time and tem-perature are displayed in the message field, unlessan alert message is active or a driving screen hasbeen selected. The odometer and cruise control sta-tus field are displayed along the bottom of the mes-sage center. See  Fig. 4.22.  For information abouttransmission display options, see  Chapter 15.

    Alert MessagesAlert messages are displayed in the message field tonotify the driver when certain conditions occur. Theyinclude warnings, cautions, and other messages thatrequire the driver’s attention. Not all alert messagesare critical to the operation of the vehicle. More im-portant messages take priority over less importantmessages.

    DIAGNOSTICINFORMATION

    ACTIVE FAULTS

    3

    2 HIST DASH FAULTSLAST CLR 123456.7

    +

    SA(text) SA# SPN#

    SPN(text) FMI#

    LASTOCCUR 123456.7

    1234 TIMES

    FIRST OCCUR 123456.7

    1234 TIMES

    faultswhen odometer is < 254 MI.

    MILES TONEXT SERVICE

    INTERVAL IS SETTO MILES

    HOLD + TO CLEARDASHFAULTS

    ALL FAULTSCLEARED

    R

    +

    SERVICEINFORMATION

    SERVICE WAS DUEMILESAGO

    SA(text) SA## SPN####

    SPN(text) FMI##

    2 Sec Timeout

    This will also clear other vehicle ECU’s inactive

    If overdue:

    R = Hold to reset.

    PUSH + KEYTO CONFIRM CLEAR

    Confirmation screen willdisplayrightafter thefirsthold.

    −−−

    +−−

    +

    +

    −− −

    +

    +

    12345 

    12345    12345

    f54560101/30/2012

    My Info

    From Engine Information Screen

    To Setup Screen

    Fig. 4.17, ICU4M Diagnostic Information and Service Information Screens

    Instruments

    4.19

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    01/30/2012

    SETUP

    INFORMATION

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    PUSH KEY TO

    Note: If parking brake is released while in stationary screens,the display will return to the bar graph screen.

    * = Indicates flashing text

    = My Info

    Press to toggle between selections

    Miles or Hours

    Press to set service interval

    Press to toggle On Off

    Press to toggle On Off

    Press to toggle On Off

    Press to toggle Yes No

    Press to increase target MPG

    Press to decrease target MPG

    Press to increase brightness

    Press to decrease brightness

    Press to toggle between selections

    Press to toggle between selections

    Off

    SERVICE INTERVAL

    PUSH KEY TO

    CHANGE SERV MI

    PUSH KEY TO

    CHANGE TEMP WARN

    PUSH KEY TO

    CHANGE TARGET MPG

    PUSH KEY TO

    PUSH KEY TO

    PUSH KEY TO

    PUSH KEY TO

    PUSH KEY TO

    PUSH KEY TO

    INTERVAL *2000 MILES

    − LESS MORE +

    TEMPERATURE WARNING

    − OFF * ON +

    LCD LAMP

    − OFF * ON +

    TARGET MPG *8.5

    − LESS MORE +

    CHANGE LCD LAMP

    CHANGE BRIGHTNESS

    CHANGE LANGUAGE

    DISPLAY BRIGHTNESS

    − DARK LIGHT +

    LANGUAGE: *ENGLISHFRENCH / SPNISH

    CHANGE UNITS

    CHANGE DRIVER SEL

    RESET PARAMETERS

    UNITS

    *ENGLISH / METRIC

    DRIVER SELECT

    − OFF * ON +

    RESET PARAMETERS

    − *NO YES +

    f544963a

    OFF/*MILES/HOURSCHANGE SERVICE

    Vehicle Information

    Screen

    +

    Fig. 4.18, ICU4M Setup Information Screens

    Instruments

    4.20

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    NOTE: All alert messages follow the formatshown in  Fig. 4.23.

    Press the  +  switch to acknowledge alert messagesand revert to the previously displayed driving screen.

    The following alert messages will repeat intermittentlyuntil the condition is eliminated:

      turn signal on•   low voltage

    •  no datalink

    •   low transmission air pressure (Detroit transmis-sions only)

    Driving Screens

    With the parking brake off, only the driving screensare available. Use the  +  and  –  switches on the steer-ing wheel to scroll through the driving screens; seeFig. 4.24. To reset any values, press and hold the  +switch.

    •   Temperature

    •   MPG information

    •  Trip information

    •   Leg information

    •  Gauge display (if selected)

    •   Predictive Cruise Control (optional)

    +

    − −

    VEHICLE

    INFORMATIONDASH# 123−12345−123SW VER 1.0

    Setup Information

    Outside Air Temp03/30/2010 f040803

    Fig. 4.19, ICU4M Vehicle Information Screens

    f61117304/03/2012

    MenuBack

    Fig. 4.20, ICU4Me Control Switch

    06/26/2012 f611166

    5555555 mi

    1/7NW

     77° F

    Trip MPG: 5.6

    0 155

    1 2

    34

    10

    65 mph

    1. Temperature and Compass2. Message Field3. Cruise Control Status Field4. Odometer