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    Visit us at www.LCTech.de!

     Aflatoxin & Ochratoxin Analysis

     A Completely Automated Solution with the

    Freestyle, ThermELUTE, and SMARTImmunoaffinity Cleanup Columns

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    Background

    • Pickering Labs primarily makes HPLC Post-column

    instruments and reagents for a variety of post-columnapplications.

    • LC Tech has been the European distributor for Pickering Labs

    for about 20 years.

    • Recently Pickering Labs has been distributing LC Tech

    products in North America along with help from

    Chromatographic Specialties in Canada.

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    What LCTech does

    supplies innovative products

    and methods for thepreparation and analysis of

    food, feed and environmental

    samples.

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    Introduction

    The goal: totally automated system

    for Aflatoxins (B1, B2, G1, G2) and/or Ochratoxin A

    HPLC

    From raw extract to chromatogram

    => in 15 minutes

    => without manual steps

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    Introduction

    The Components

    UVETM

    UV derivatiser (only for Aflatoxins)

    ChromatogramFREESTYLETM with ThermELUTE

    and SPE modules

    Raw extract

    quaternary or

    isocratic pump

    sampler 

    column

    oven

    detector 

    HPLC

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    Instrumentation

    Sample preparation Analysisand

    FREESTYLE Basic

    SPE module

    ThermELUTE module

    Racks and vials

     AflaCLEAN and/or OtaCLEAN

    SMART Immunoaffinity Cleanup

    Columns

     Any HPLC

    Pump(s)

     Autosampler 

    Column oven

    Derivatizer (e. g. UVETM)

    Fluorescence detector 

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    Sample preparation with large volume injection

    FREESTYLE Basic Automated and unattended handling

    of the immunoaffinity column:

    - loading of a precise volume

    - washing

    - drying in case of AflaCLEAN SMART

    - column transfer into the ThermELUTE module

    ThermELUTE module heating = breaking the antigen-antibody bond

    - elution of the analytes with water and

    - large volume injection into HPLC sample loop

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     Analysis Instrumentation

     Any HPLC possible

    tested with DIONEX Ultimate 3000

    Pump Isocratic mode

     Autosampler Only needed for standard injection

    Column switching

    valve

    If Aflatoxins and Ochratoxin A should be analyzed

    a switching valve is recommended

    Column Oven For two columns (Afla & Ochra)Column(s) Standard guard and analytical columns

    Derivatizer UV derivatizer, photochemical derivatization

    Fluorescence detector Standard

    Software Standard

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    Dionex Ultimate 3000 details

    Pump LPG 3400a

    Sampler WPS 3000 TSL

    Mobile Phase Methanol/Water/Acetonitrile, 30/60/15

    Flow rate 1.2 mL/min

    Column Oven 36 °C

    Column LCTech HPLC column (LCTech P/N 10522)

    Flourescence detector RF 2000, FLD

    Fluorescence wavelength 365 nm excitation

    460 nm emission

    Derivatizer LCTech UVE

    ThermELUTE – chromatograms

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    The goal:

    Completely automated system

    for Aflatoxin and/or Ochratoxin A analysis

    Step 1:

    Replace 1 mL or 3 mL immunoaffinity columnswith SMART Immunoaffinity columns

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    What is so smart about SMART columnns?

    SMART columns - advantages

    Original size:25 mm They are completely comparableto 1 mL or 3 mL immunoaffinity

    columns

    But,

    -less t ime is needed-less sample is needed

    -less solvent is needed

    -Less waste

     And-toxin concentration is equivalent

    to 1 mL or 3 mL format

       S   M   A   R

       T   C  o   l  u  m  n  s

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    What is so smart about SMART columnns?

    They meet AOAC requirements

    SMART columns - advantages

    Loading capacity

    100 ng B1

    Loading capacity

    100 ng Ochratoxin A

    Recovery > 80 % Recovery > 80 %

       S   M   A   R

       T   C  o   l  u  m  n  s

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    What is so smart about SMART columnns?

    Reduced Cleanup time

    SMART columns - advantages

    Cleanup process down

    to less than 9 minutes

    Cleanup process down

    to less than 13 minutes

    Incredible time reduction

    - less sample volume = less time for sample loading

    - high flow rate

       S   M   A   R

       T   C  o   l  u  m  n  s

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    What is so smart about SMART columnns?

    They are applicable for all regulated matrices

    SMART columns - advantages

     All kinds of nuts:

    Hazelnut, walnut, brazil nut,

    peanut, etc.

    pistachios, almonds, raisins, figs

     All kinds of cereals, corn, rice

     All common spices

    etc.

     All kinds of coffee

    Red wine

    Beer 

    Raisins

    Liquoriceetc.

       S   M   A   R

       T   C  o   l  u  m  n  s

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    The goal:

    Completely automated system

    for Aflatoxin and/or Ochratoxin A analysis

    Step 1:

    Replace 1 mL or 3 mL immunoaffinity columns

    by SMART Immunoaffinity columns

    Step 2:

    High end Completely automated solution

    with FREESTYLE and ThermELUTE module

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    Completely automated solution

    ThermELUTE

    module

    Rack for SMART columns

     Any HPLC

    SMART

    columns

    SPE Gripper 

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    Completely automated solution

    Width:110 mm

    ThermELUTE , standard version (p/n 13572)

    Heating element

    Injection valve

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    Rack (p/n 13497)

    for 60 SMART columns

    Rack (p/n 13497) in tray (p/n 11915)

    for SMART columns

    Completely automated solution

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    ThermELUTE with Standards

    Injection valve

    Injection port

    Extraction and direct

    injection system

    Cooled rack for standards

    SMART Column

    Gripper 

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    ThermELUTE module

    Rack for up to 60 SMART columns

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    SMART Column Gripper 

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    How the systemoperates:

    SMART Column

    gripper is taken upby SPE tool

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    How the systemoperates:

    gripper takes up the

    SMART column

    Used columns

    Unused columns

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    How the systemoperates:

    The SMART column

    is now tightlyconnected

    to the system and

    can be manipulated

    by positive pressurecontrol

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    How the systemoperates:

     After handling steps

    (loading, washing,drying…) column is

    transfered into heating

    element

    Heating element (hidden)

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    How the systemoperates:

    Column is transfered

    into heating element

    Heating element (hidden)

    The antigen-antibody

    bond is broken by the

    heat and the toxins are

    eluted with water. No

    organic solvent is

    required.

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    SMART columns - advantages

    Original size:

    25 mm

    Normally you elute with organic

    solvent; either methanol or acetonitrile.

    This destroys the antigen-antibody

    bond and elutes the toxins. The

    disadvantage is that you cannot inject

    high volumes of methanol onto the

    Reverse Phase column. You usually

    have to evaporate your cleaned sample

    and re-suspend in a small volume prior

    to injection onto the Reverse Phase

    column.

    When you are eluting with water you

    are injecting all the toxin that is bound

    to the SMART column (~700ul) directly

    onto the Reverse Phase column.

       S   M   A   R

       T   C  o   l  u  m  n  s

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    How the system

    operates:

    Column is now

    in the heating element

    The toxins are eluted into the

    injection valve after thermalantigen-antibody bond

    cleavage.

    Sample was eluted as a

    partial loop fil l with 400 µLinto 700 µL sample loop

    Sample loop

    Injection valve

    Injection port

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    Elution followed by whole sample large volume injection

     Advantages

    No loss of analytes. No storage between cleanup andanalysis

    Large volume injection in water / all analytes are injected

    straight from the column

    - No evaporation

    - No adsorption by the glass wall of storage vials

    - No loss of recovery = highest sentivity

    Less sample required to stay within FLD range.

    - Less matrix on the immunoaffinity column

    - Faster sample clean-up

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    Elution followed by whole sample large

    volume injection

     Advantages

    Suitable for very strict detection limits

    for baby food

    Maximum level according

    to EU Regulation1881/2006 *

    Detection limit with

    FREESTYLE +ThermELUTE

     Aflatoxin B1: 100 ppt Aflatoxin B1: 5 ppt

    Ochratoxin A: 500 ppt Ochratoxin A: 30 ppt

    * COMMISSION REGULATION (EC) No 1881/2006 of 19 December 2006

    setting maximum levels for certain contaminants in foodstuf fs

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    Elution followed by whole sample large volume injection

     Advantages

    Single-use AflaCLEAN and OtaCLEAN SMART Cleanupcolumns

    - 100% initial performance of SMART columns for all samples

    - No cross contamination

    = Perfect analytical conditions

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    Increased sample throughput by parallelization of

    sample preparation and analysis

    Completely automated solution

    FREESTYLE sample preparation time: 15 min* / sample

    1st sample

    1st sample

    Sample preparation

    with FREESTYLETM

     Analysis

    with HPLC

    2nd sample

    2nd sample 3rd sample

    HPLC analysis time: 15 min* / sample

    4rth … etc

    3rd … etc

    * Ochratoxin A; Aflatoxin even faster 

     Automated

    sample injection

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    Throughput at i ts best

    Completely automated solution - advantages

    15 min / sample

    4 samples per hour 

    96 samples per day

    Monday Thuesday

    Monday – Sunday

    Day and night

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    Loading capacity:

    90 samples(1 SMART column /

    sample

    & samples presented

    in 16 mL vials)

    Quantity of samples

    can be increased by

    reduction of sample

    volume and by choosing

    smaller vials.

    Completely automated solution - advantages

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    Higher sensitivity compared to manual cleanup processing

    Excellent chromatograms (less sample needed)

    ThermELUTE – chromatograms

    Ginger (10 ppb) withThermELUTE, 2.8 mL sample

    Ginger (10 ppb), manualprocessing, 14 mL sample

    Ginger 

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    10,0

    0,0

    10,0

    20,0

    30,0

    40,0

    50,0

    60,0

    1 - 130206-FW- SOFTWARE 5.2 U SYSTEMWASC Emissi

    ingwer halbe einwaag EmissimV

    min

    2

    1

    EM:460 nm

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -50

    100

    200

    300

    400

    ingwer blind 2,8ml halbe einwaage Emission

    ingwer 10ppb 2,8ml halbe einwaage EmissionmV

    min

    21

    EM:460 nm

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    Higher sensitivity compared to manual cleanup processing

    Excellent chromatograms (less sample needed)

    ThermELUTE – chromatograms

    Nutmeg (10 ppb) withThermELUTE, 2.8 mL sample

    Nutmeg (10 ppb), manualprocessing, 14 mL sample

    Spices: Nutmeg

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -20

    50

    00

    50

    00

    muskatnuss halbe einwa Emissi

    muskatnuss halbe einwaa EmissimV

    min

    21

    EM:460 nm

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -50

    0

    50

    100

    150

    200

    250

    300

    muskatnuss blind 2,8ml halbe einwaageEmission

    muskatnuss 10ppb 2,8ml halbe einwaageEmissionmV

    min

    21

    EM:460 nm

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    Higher sensitivity compared to manual cleanup processing

    Excellent chromatograms (less sample needed)

    ThermELUTE – chromatograms

    Coriander (10 ppb) withThermELUTE, 2.8 mL sample

    Coriander (10 ppb), manualprocessing, 14 mL sample

    Spices: Coriander 

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -10

    20

    40

    60

    80

    10

    1 - 130206-FW- SOFTWARE 5.2 U SYSTEMWASC Emissi

    koriander halbe einwaa EmissimV

    min

    21

    EM:460 nm

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -50

    0

    50

    100

    150

    200

    250

    300

    koriander blind 2,8ml halbe einwaageEmission

    koriander 10ppb 2,8ml halbe einwaageEmissionmV

    min

    21

    EM:460 nm

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    Even low levels are detected. Not detected with manual

    processing

    ThermELUTE – chromatograms

    Hazelnut, not spiked

    Black:

    ThermELUTE detects evenlowest level

    Red:

    Not detected with manual

    processing

    Nuts: Hazelnut

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -50

    0

    50

    100

    150

    200

    250

    300

    Haselnuss 10ml blind Emission

    2 - 130205-FW-THERMELUTE AFLACLEAN PISTAZIE_HASELNUSS_ROSINE_ERDNUSS #50mV

    min

    21

    EM:460 nm

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    Even low levels are detected. Not detected with manual

    processing

    ThermELUTE – chromatograms

    Peanut, not spiked

    Black:

    ThermELUTE detects evenlowest level

    Red:

    Not detected with manual

    processing

    Nuts: Peanut

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -50

    0

    50

    100

    150

    200

    250

    300

    Erdnuss 10ml blind Emission

    Erdnuss blind manuell 3ml EmissionmV

    min

    21

    EM:460 nm

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    Less sample needed, thus faster processing

    ThermELUTE – chromatograms

    Corn, 10 ppb

    Black:

    ThermELUTE, 2.5 mLRed:

    ThermELUTE, 1 mL

    Orange:

    Manual processing, 3 mL

    Cereals: Corn

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -100

    125

    250

    375

    500

    700

    Probe 4 10ppb 2,5ml Emission

    Probe 5 10ppb 1ml Emission

    10ppb Probe mais manuell 3ml Säule EmissionmV

    min

    321

    EM:460 nm

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    Less sample needed, thus faster processing

    ThermELUTE – chromatograms

    Hazelnut, 10 ppb

    Black:

    ThermELUTE, 2.5 mLRed:

    ThermELUTE, 1 mL

    Orange:

    Manual processing, 3 mL

    Nuts: Hazelnut

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -100

    125

    250

    375

    500

    700

    Haselnuss 2,5ml 10ppb EmissionHaselnuss 1ml 10ppb Emission

    Haselnuss 10ppb manuell 3ml EmissionmV

    min

    321

    EM:460 nm

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    Less sample needed, thus faster processing

    ThermELUTE – chromatograms

    Raisins 10 ppb

    Black:

    ThermELUTE, 2.5 mLRed:

    ThermELUTE, 1 mL

    Orange:

    Manual processing, 3 mL

    Raisins

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -100

    125

    250

    375

    500

    700

    Rosinen 2,5ml 10ppb EmissionRosinen 1ml 10ppb Emission

    Rosinen 10ppb manuell 3ml EmissionmV

    min

    321

    EM:460 nm

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    Less sample needed, thus faster processing

    ThermELUTE – chromatograms

    Pistachio, 10 ppb

    Black:

    ThermELUTE, 2.5 mLRed:

    ThermELUTE, 1 mL

    Orange:

    Manual processing, 3 mL

    Nuts: Pistachio

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -100

    125

    250

    375

    500

    700

    Pistazien 2,5ml 10ppb EmissionPistazien 1ml 10ppb Emission

    Pistazien 10ppb manuell 3ml EmissionmV

    min

    321

    EM:460 nm

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    Less sample needed, thus faster processing

    ThermELUTE – chromatograms

    Peanut, 10 ppb

    Black:

    ThermELUTE, 2.5 mLRed:

    ThermELUTE, 1 mL

    Orange:

    Manual processing, 3 mL

    Nuts: Peanut

    0,0 2,0 4,0 6,0 8,0 10,0 12,0 15,0

    -100

    200

    400

    600

    800

    Erdnuss 2,5ml 10ppb EmissionERdnuss 1ml 10ppb Emission

    Erdnuss 10ppb manuell 3ml EmissionmV

    min

    321

    EM:460 nm

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    Chromatogram of Peanuts   Spiked with 10ppb total aflatoxin(G2/G1/B2/B1) (1ng G2; 4ng G1; 1ng

    B2; 4 ng B1) extracted according to

    LCTech extraction and clean-up

    procedure, 10 mL processed using

     AflaCLEAN SMART and

    ThermELUTE.

    Chromatogram represents 0.28 gram

    matrix equivalents.

    Clean-up time consists of 

    10 mL sample loading (3mL/min)

    2 mL washing (3mL/min)

    6 min ThermELUTE treatmentReady to inject within 10 min

    Methods - Aflatoxin

    Nuts: Peanut

    M th d Afl t i

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    Chromatogram of Peanuts   Spiked with 10ppb total aflatoxin(G2/G1/B2/B1) (1ng G2; 4ng G1;

    1ng B2; 4 ng B1) extracted according

    to LCTech extraction and clean-up

    procedure, 2.5 mL processed using

     AflaCLEAN SMART and

    ThermELUTE.

    Chromatogram represents 0.07 gram

    matrix equivalents.

    Clean-up time consists of 

    2.5 mL sample loading (3 mL/min)

    2 mL washing (3mL/min)

    6 min ThermELUTE treatmentReady to inject within 7 5 min 

    Methods - Aflatoxin

    Nuts: Peanut

    M th d Afl t i

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    Spiked with 10ppb total aflatoxin

    (G2/G1/B2/B1 (1ng G2; 4ng G1;

    1ng B2; 4 ng B1) extracted according

    to LCTech extraction and clean-up

    procedure, 10 mL processed using

     AflaCLEAN SMART and

    ThermELUTE.

    Chromatogram represents 0.28 gram

    matrix equivalents.

    Clean-up time consists of 

    10 mL sample loading (3mL/min)

    2 mL washing (3mL/min)

    6 min ThermELUTE treatmentReady to inject within 10 min

    Methods - Aflatoxin

    Chromatogram of Hazelnuts

    Nuts: Hazelnut

    M th d Afl t i

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    Spiked with 10ppb total aflatoxin

    (G2/G1/B2/B1) (1ng G2; 4ng G1;

    1ng B2; 4 ng B1) extracted according

    to LCTech extraction and clean-up

    procedure, 2.5 mL processed using

     AflaCLEAN SMART and

    ThermELUTE.

    Chromatogram represents 0.07 gram

    matrix equivalents.

    Clean-up time consists of 

    2.5 mL sample loading (3 mL/min)

    2 mL washing (3mL/min)

    6 min ThermELUTE treatmentReady to inject within 7 5 min 

    Methods - Aflatoxin

    Chromatogram of Hazelnuts

    Nuts: Hazelnut

    Ochratoxin

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    10 mL instant coffee sample after

    extraction using methylene chlor idepartitioning, spiked at the regulated

    level of 10 ppb.

    The chromatogram represents

    0.01 gram matrix equivalents.

    By using PICKERING post-column

    derivatization sensitivity could be

    increased by a factor of approx. 4 and

    chromatography (injection peak/matrix

    interference could be dramatically

    reduced).

    Ochratoxin

    Chromatogram of Instant Coffee

    Coffee

    Methods Ochratoxin

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    10 mL roasted cof fee sample after

    extraction using methylene chlor idepartitioning, spiked at the regulated

    level of 5 ppb.

    The chromatogram represents 0.05

    gram matrix equivalents.

    Methods - Ochratoxin

    Chromatogram of Roasted Coffee

    Coffee

    Methods Ochratoxin

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    10 mL White Wine sample extracted

    according to LCTech OtaCLEANSMART extraction and clean-up

    procedure loaded onto OtaCLEAN

    SMART column, spiked at the

    regulated level of 2 ppb.

    The chromatogram represents 1 grammatrix equivalents.

    Methods - Ochratoxin

    Chromatogram of White Wine

    Wine

    Methods Ochratoxin

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    10 mL Beer sample extracted

    according to LCTech OtaCLEANSMART extraction and clean-up

    procedure loaded onto OtaCLEAN

    SMART column, spiked with 1 ppb

    The chromatogram represents 1.42

    gram matrix equivalents.

    Methods - Ochratoxin

    Chromatogram of Beer 

    Beer 

    Completely automated solution - further features

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    SPE Module

    EVAporationModule

    GPC Module

    ThermELUTE

    Module

    Completely automated solution - further features

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    Visit us at www.LCTech.de!

    www.freestyle-robotic.comwww.chromspec.com

    [email protected]

    [email protected]