Part of the futur e

FREE FORMprec is ion too ls

WORKSTATION I & II

FREE FORM A/S

FREEFORM A/S leads the market in developing unique, effi cient and cost eff ective solutions for a wide range of pack-aging applications.

Since our start in 2000, we have experienced a rapid and continuous growth designing and manufacturing high preci-sion vacuum tools for automatic packaging machines.We have recently moved into new modern facilities, covering 1.600 m2

Machine and Foil departmentIn 2013 we expanded our line of business, when we acquired the exclusive rights to manufacture the most advanced half automatic rotary form and seal packaging machine, available on the market.Our machine and foil department resides in a nearby sepa-rate dedicated facility covering 600 m2, optimized for pro-duction to the medical industry

Worldwide netAll solutions supplied by FREEFORM are based on our funda-mental packaging and production expertise, personalized consultation, and our experienced worldwide net of profes-sional sales- and service partners.

FREEFORM WorkStation Series

For blister packing of small to medium production quantities FREEFORM A/S presents the 525 and 725 Workstations I and II.

Just-In-Time manufacturing Besides the possibility of just-in-time blister production, the FREEFORM A/S Workstations enables our customers to ben-efi t from an innovative stainless steel design, maximum reli-ability, and the fl exibility to add options that meet individual needs in terms of technical demands, productivity and opera-tor friendly ergonomics.

Low start-up costsThe FREEFORM A/S Workstations effi ciently produce opti-mal blister packs at very low start-up costs. As the machines are capable of both forming and sealing blisters, stocks of preformed blisters are no longer necessary

CE-documented safetyThe compact machines have very small footprints and incor-porate industry leading design, innovative technology, unsur-passed quality, and CE-documented safety.

Highlights » 2-station rotary machines for combined

blister forming and sealing

» Capable of separate forming or sealing operation

» Designed for low to medium blister production quantities (up to 1. mio packages a year)

» Innovative all Stainless/Aluminum and CE-approved industrial design

» Operator and service friendly construction and ergonomics

» Flexible ergonomic options for operator protection

» Quick change of form/seal tools and form/seal plates from the front

» All production parameters saved in easy accessible programs

» Programmable password protection of program data

» Two sizes : 525 x 325 mm / 725 x 425 mm

» Option for mould cooling

» Option for diff erent forming / sealing temperatures and pressures

» Cleanroom and validation ready

WorkStation I WorkStation II

The FREEFORM WorkStation I 525/725 is our top of the line, semi-automatic rotary form & seal packaging machine.The WorkStation I is the preferred choice for the medical/medico community, and sets the bar with a wide range of

standard features and optional features that covers all needs for fx. data logging and a 100% PLC controlled touch inter-face of all working and production parameters.

WORKSTATION I

Standard features for the WorkStation I » Programmable logic control (Parker) » Built-in intelligent system for all production data to be

saved in multiple programs » Two-hand START/STOP system for Manual and Auto

Mode » Emergency STOP push buttons (2) » Multicolor light signal for operator info » Dual high power pneumatic main cylinders » Servo driven semi-automatic 180° reversing turntable » Possibility of 1-station production » Proportional valves installed for controlling vacuum and

blowing pressures » Filter, Regulator & Pressure gauge installed on airline » Programmable proportional valve to adjust heated plate

pressure » Rotary table perimeter soft protection » Easy access through front of machine for tooling

changeover or maintenance » CE certifi ed

Color touch screen operator interface (Proface) includes: » Manual / Auto mode » Auto page showing program number, temperatures,

counter, current and next operation » Counter displays number of performed forming and

sealing cycles, » Full forming and sealing production data storage with

memory for up to 75 diff erent programs » Digital temperature controller on screen display in

degrees Fahrenheit or Celsius with alarms » Programmable forming and sealing temperatures, air

pressures and timers » Password protection of program data » Complete manual control of all individual functions for

easy set up and production change » Turntable jog » Low air pressure sensor with alarms » System start-up activates machinery in sequences during

initial start » On-screen system errors machine diagnostics for

troubleshooting » On-screen alarms. Alarm icon launches and fl ashes.

Alarm data may be accessed from the touch screen.

– The choice of the medical community

The FREEFORM WorkStation 525/725 II is our price wor-thy, semi-automatic rotary form & seal packaging machine.It is similar to the WorkStation I in basic construction, work-ing principles and quality.

FREEFORM has developed the WorkStation II, as an answer to the demand for a high quality blister packaging solution, without the need for the more advanced functions and pa-rameter controls of the WorkStation I.

WORKSTATION II

– Value packed performance

Standard features for the WorkStation II » Programmable logic control » Built-in intelligent system for setting of

temperatures and timers. » Easy manual adjustment of forming and sealing pressures » Process cycle lamps » Possibility for production on one mould station

(requires 1 mould only) » Emergency STOP push button » Filter, Regulator & Pressure gauge installed on airline » Heated forming / sealing plate » Choice of dual or single high power pneumatic

main cylinders » Rotary table perimeter soft protection » Easy access through front of machine for

tooling changeover or maintenance » CE certifi ed

Color touch screen operator interface includes: » Manual / Auto mode » Auto page showing program number, temperatures,

counter, current and next operation » Counter displays number of performed forming and

sealing cycles, » Programmable forming/sealing temperatures and timers » Digital temperature controller on screen display in

degrees Fahrenheit or Celsius with alarms » Complete manual control of all individual machine

functions for set up » Low air pressure sensor with alarms » System start-up activates machinery in sequences

during initial start » Process cycle lamps » Possibility for production on one mould station

(requires 1 mould only) » On-screen system errors machine diagnostics for

troubleshooting » On-screen alarms.

(Alarm icon launches and light fl ashes). Alarm data may be accessed from the touch screen.

Other options :FREEFORM A/S delivers complete solutions. This means we are able to deliver any kind of equipment needed for setting up an optimal complete production solution.

Other options include : » Full Beckhoff Control System (PLC, Servo drive,

12” Touch Screen, Direct Ethernet access aso.) - Connection for Production Data Logging* (Data delivered in *.csv fi le) *requires full Beckhoff system

- Connection for external storage of programs (I/O Ethernet or USB) *requires full Beckhoff system

» I /O/D/P Qualifi cation and Validation » Second heating plane for diff erent form/seal

temperatures and fi tted sealing edge. » Cleanroom option » Centralized pneumatical exhaust for clean room outtake » MAP Gas fl ushing systems » MAP headspace gas analysers » Material cutters and punchers » Roller die cutters » Speed loaders for fi lling blisters » Printing solutions » Compressors » Peel, Leak and Burst testers » Casters with locking wheels » Camera detection » Barcode readers » Data exchance with SAP or similar

Custom features quoted on request...

Optional highlights » Optional built-in mould

cooling connection » Mould platen with

integrated cooling » Quick change connection » Boe-Therm integrated 3.6 KW Chilling unit

 Optional ergonomic lift system » Improvement of operator ergonomics » Variable adjustment of working height » Work from a standing or sitting position

Optional integrated shelf system » Easy operator acces to

materials and products » Ergonomic and multi

adjustable

Optional pneumatic puncher » Punching of EURO hole » Punching of other holes

and shapes » For mounting on

integrated shelf system or as a stand-alone unit

OPTIONS

Boe-Therm integrated 3.6 KW Chilling unit

Optional pneumatic puncher

Width Depth Height

525 W.S. I 1140 1005 1630

725 W.S. I 1350 1185 1630

525 W.S. II 1132 1132 1620

725 W.S. II 1342 1170 1620

Dimensions are subject to change without notice. Neither FREEFORM A/S nor our distributors are responsible for typographical errors.

MACHINE DIMENSIONS

Width D/Plane2 H/Lift

525 W.S. I 1140 1256 1530-1800

725 W.S. I 1350 1436 1530-1800

525 W.S. II 1132 1240 1530-1800

725 W.S. II 1342 1420 1530-1800

Standard WorkStation I-II WorkStation I-II with all options

SPECIFICATIONS

Electric, standard (Options available) 400 Volts / 3 PH / 16 Amps

Compressed air: 8 bar / 116 psi at 500 L/min (Peak)

Recommended min. compressed air tank size 150 L

Control 24 Volts AC

Heating system (525) Cartridges 4 x 500 W

Heating system (525 w. optional heating plane 2) Cartridges 8 x 500 W

Heating system (725) Cartridges 6 x 350 W

Heating system (725 w. optional heating plane 2) Cartridges 12 x 350 W

Optional dual pneumatic main cylinder (525 + 725) 1-2 cylinders Ø 200 mm

Temperature range for forming and sealing (std.) 50-180°C

Maximum mould size (525) 525 mm (20,6”) x 325 mm (12,8”) x 130 mm (5,1”)

Maximum mould size (725) 725 mm (28,5”) x 425 mm (16,7”) x 130 mm (5,1”)

Maximum forming and sealing area Same as max. mould size

Max blister depth 120mm (4,7”)

Cycle speed (Forming and Sealing) 100-180 cycles / hour (x number of mould cavities)

Working height standard (+ tooling height) 75cm (30”)

Working height with lift option (+ tooling height) 65 cm (26”) to 100 cm (36”)

Weight WS I (depending on options) 525: 485-585kg, 725: 525-625kg

Weight WS II (depending on options) 525: 430-530kg, 725: 490-560kg

The FREEFORM AdvantageFREEFORM is continuously working with various leading packaging material manufacturers all over the world, to create solutions covering our customer´s needs and requirements. Our ability to design, build, CNC machine and test function-ality in-house, gives our customers real value for money solu-tions.

3D printed prototypesWe have the capability to 3D print blister prototypes in-house at the lowest possible cost.

In close cooperation with our customers, all projects are viewed from the standpoints of overall cost, functionality and aesthetics.We believe that a commercially successful and inexpensive design is one of the key factors when bringing a new product to the market.The design should meet customer requirements by both min-imizing manufacturing costs, be functional and eye catching.All solutions supplied by FREEFORM A/S are based on our fundamental packaging and production expertise and per-sonalized consultation

SOLUTIONS AND INNOVATION

FREEFORM DELIVERS SOLUTIONS

Film & Foil

Tooling Machinery Blister design

PrototypingSOLUTIONS

Hjulmagervej 1 | DK-7100 Vejle | Tel.: +45 7585 2625 | info@free-form.dk | www.free-form.dkPart of the futur e

FREE FORMprec is ion too ls

We have at FREEFORM established a brand new produc-tion facility, for the manufacturing of pre-cut foil and lidding material. We ship pre-cut material all over the world, at very competi-tive price levels. We will happy to prove our competitive price levels and industry leading quality, by forwarding a non-binding off er for your specifi c needs.The clean room is purpose build for punching and cutting con-sumables in a controlled environment.

Material certifi catesOur entire stock of raw material has 100% traceability back to the original manufacturer of the raw material!We are happy to issue material certifi cates on all our deliver-ies if inquired.

Materials Available We keep an extensive range of consumables in stock, ready for immediate processing and shipmentWe can also supply other consumables on request

Blister Material » Blue Tinted PET-G, from 0.2mm up to 0,9mm » Clear PET-GAG, from 0,2mm up to 0,9mm » PVC from 0,25mm up to 0,9mm

Lidding Material » TYVEK, Coated » Medical Paper, Coated » Alu foil, Punch through » Alu foil, Peel » We can also supply a wide variety of other lidding

materials on request

Packaging Depending on customer requirements we can off er standard single bagging, or double bagging for clean room use.We package the processed foil and lidding material according to customer request.to customer request.

FOIL DEPARTMENT