fred ungerer… business sham afzalpurkar…technical march 16, 2010 -...

Performix Inc. Confidential and ProprietaryUnauthorized Duplication Prohibited

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Fred Ungerer… BusinessSham Afzalpurkar…Technical

March 16, 2010


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Who is PerformixWhat is the SolutionWhen is More Needed than MII TemplatesWhy an Application instead of a ToolkitWhat Tools are Best for PurposeDemo: Performix SolutionQuestions

Agenda

FredFredFredShamShamSham


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Who is Performix, Inc?

Next Generation Manufacturing Execution Software (MES)solutions company

Providing composite (xApp) solutions for SAP ProcessManufacturing ecosystem

Extend SAP functionality and complete the MES solution

Focus on Batch Manufacturing

Significant Manufacturing Execution, Track & Trace, and SupplyChain experience

Currently deploying solutions for Fortune 100 companies

Offices in Houston & Austin, Texas with development teams inPune, India


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Traditional MES solutions built on the MESA or ISA-95 Model, take a holisticview of Manufacturing IT…

What Differentiates Us?


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Thus creating conflict with several SAP Modules… where is the “singleversion of the truth” in your Manufacturing Enterprise?



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The Performix xMES® Solution is designed to complement SAP withoutcreating any conflict points…

Thus acceleratingsolutiontime-to-value andenabling yourplants andcompany toachieve the NextGeneration ofBatchManufacturingVisibility & Control


Level 4

Level 1

Level 2

Level 3

Business Planning& Logistics

ManufacturingOperations Management

BatchControl

DiscreteControl

ContinuousControl

ISA95.01 Levels

What is the Solution?

Actuals

Expectations

xMESEBR

Weigh &Dispense

Weigh ScaleIntegration

Production

E-signature

Workflow

LIMSIntegration

EWI

WorkAllocation

ResourceTracking

MaterialTracking

LabelMgmt

DataAcquisition

ProcessControl

ProcessOptimization

xRecipe

RecipeEditing

ProcedureEditing

Master DataSyncing

ApprovalWorkflows

TemplateCreation

Integrationwith ERP

ProcessEfficiency

DesignEfficiency

EnterpriseOperations

PlantOperations

ERP

Business 2 Manufacturing Markup Language (B2MML)

LIMSAssetMgmt

QualityMgmt

Planning &Scheduling

PLMPDM

OperationsEfficiency


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xMES® Solution Architecture


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Performix xMESPerformix xMES®® Overview and Value PropositionOverview and Value Proposition

3 core components: xApp / Netweaver Certified

1. xRecipe™ SAP Recipe Editing & Management

2. xMES® Recipe Execution engine including Plant Floor UI

3. xBatch™ Execution Historian

Only MES solution that leverages the entire SAP Landscape

Leverages Core SAP Functionality

Leverage MII Infrastructure for reporting and integration

PP/PI , MM, & QM for Manufacturing Execution

Recipe management and addition integration with PM /QM

“Out-of-the-Box” Configuration

Best Practices Templates

Rapid deployment and rollout

SOA architected with small footprint


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Scenario Steps

Steps Description

Create the Recipe

Release the Recipe to Manufacturing

Create and Release Production Orders

Execute Orders

Record Order Information … Available for Reporting

Recipe and Equipment Adjustments … Feedback Loop

Real World Mechanical Problem Notification

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Create andRelease Orders

Review ProdStatus

ProductionPlanner

PlantSupervisor

PlantOperator

RecipeAuthor

MaintenanceSupervisor

Execute Orders

EquipmentBreakdown

ReviewProduction

Performance

RecipeImprovement

Send NewMaster Recipe

to SAP

MaintenanceNotification

EquipmentPerformance

Issues

ECC MII

MII

MII

xMES

xRecipexRecipe

ECC

Capture BatchHistory

xBatch

Create MasterRecipe

xRecipe

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3

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2

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xMES5

Overview of End-to-End Demo Scenario


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X Recipe Demonstration Steps

Steps Description

Drag & Drop Unit …. Reactor

Drag & Drop Operations Template… Populates Std Worksteps

Load Workstep Parameters

Send to SAP for Creation or Update4

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Drag and Drop

Click on Resource to Edit Properties

Intuitive front endto SAP PPPI –UserSimplification.

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Create Master Recipe: Add Resource


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Drag and Drop

Expanded

Standardization ofProcedures andSequences

Reusable Recipecomponents.

Ease of creatingand editing recipes.

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Create Master Recipe:Add Operation & Phases


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xRecipe™ -A final look at the complete Recipe


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Performix Next Generation Operator UI4


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Operator Experience:Phase Network View

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Operator UI Instruction Steps View4


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Operator UI Phase Level Comments4


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Operator UI on Panasonic Toughbook Handheld4


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When You Need More Than MII Templates

1. Global Environment … Business

2. Regulated Environment … Business

3. Dynamic Manufacturing … Business

4. Collaborative Environment … Business

5. Maintain & Supportability … Technical


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1. Global Environment

Knowledge Management Architecture that Separates Globaland Local ContentBest Practice Global Reusable Phase TemplatesBuilt-In Localization Foundation

Application Language & ContextNative EWI Text

Engineering UnitsManage local equipment settings (independent from globaltemplates)Manage Procedures and Recipes unique to the localenvironment


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2. Regulated Environment

21 CFR Part 11 Compliance (FDA)Validation (Includes IQ, PQ, OQ Templates)Label ManagementTrack and Trace Equipment

CleanCalibratedSanitize

Track and Trace Containers StatusElectronic Batch RecordException Based Batch ReleaseWork-Step and Recipe Change Management


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3. Dynamic Manufacturing

Selecting Alternative Resources or Work CentersSelecting Alternative Materials with ParametersBranching Logic and JoinsEquipment SynchronizationUse and Track Secondary ResourcesBuilt-in Weigh & Dispense Templates for

Lot SplittingKittingBlending

Intermediate Inventory TrackingException Workflows during ExecutionDCS / SCADA Integration Built-in


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4. Collaborative Environment

Operations, Quality, and Maintenance CollaborationCollaborative Exception WorkflowsCollaborative Batch ReleaseOperations Engineering Tool for Standard OperatingProcedure & Recipe ManagementNext Generation UI

Designed by Operators for OperatorsUser FriendlyReal-time Annotation

Best Practice Phase Template Creation & DistributionLeverage Wireless and Wired Infrastructure


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Application versus Toolkit

5. Maintenance & SupportabilityBuilt Using Standards… S95, S88 and B2MMLSecuritySeparation of Knowledge and Engine Allows for:

Rapid deployment, therefore fast ROIUpgradability at a Reasonable Cost, therefore low TCOOut-of-the-box Flexibility, therefore you get only what you need

A Foundation for Building Blocks Assembly NOT CustomProcedures that Need to be Revised.Cost of Global Change Management is Substantially LoweredNo IT Interaction Required to Maintain Execution Logic,Procedures, and Recipes.


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Best Tool for the Job

SAP ERP – Best for Managing Global Master Data

Historian – Best for Plant Data Archive

SAP MII – Best for Data Integration and Intelligence, thus the Name ofMII (Manufacturing Intelligence and Integration)

Performix xMES – Best for Plant for EWI Execution and Collaboration

Performix xRecipe – Best for Managing Procedures and Recipes


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Demo


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Proven Application withCustomers who understandthe complexity ofmanufacturingKnowledge ManagementArchitecture that SeparatesGlobal and Local Content

Easy Procedure & RecipeManagement Foundation

Continuous ImprovementPlatform

Performix Suite

Low EffortLow TCO Low Risk

It’s an Application NOT aToolkit

For Engineers andOperators, NOT for IT.

Performix Next Generation Process MES

Provides a Dynamic Layer for Operations Connectivity and Execution inManual, Hybrid or Automated Environment

Enable 21 CFR Part 11 and FDA Compliance

Use the Existing Infrastructure of SAP and OSI Historians to Capture andControl the Single Source of the Truth.


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Questions

fred ungerer… business sham afzalpurkar…technical march 16, 2010 -...

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