frame building news, rural builder, metal roofing & rollforming - … · 2012-06-19 ·...

theidea

bookeight

20

12

Metal R

oo

fin

g M

agazin

e pre

sents th

e id

ea

bo

ok

: An

Arch

itectu

ral D

esig

n R

eso

urce

$

29.95 AN ARCHITECTURAL DESIGN RESOURCEfrom the publishers of Metal Roofing Magazine

May 2012 • Volume 11, Issue 3

project: residenceHutchison Residence, Winter Park, Fla.

Product: Castletop Shingle (6,000 square feet); Dutch Seam (3,000 square feet);

Versa-Lok curved panels (300 square feet)

Material: Castletop and Dutch Seam are both .032-inch aluminum

Finish: Clear Anodized

Installer: Rock Solid Roofing, Melbourne, Fla.

Being the oldest home in Winter Park comes with some notoriety, but it also carries some historical

requirements. The Hutchison home was built in 1871. In 2012, the homeowners were looking to replace

the home’s 60-year-old Victorian Shingle roof system to create a more energy-efficient and aesthetically

pleasing roof. An additional requirement was to maintain the look of the home in order to reflect its

roots. As a result, three roofing profiles from ATAS were chosen.

t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n et h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e

t h e i d e a b o o k A T A S I n t e r n a t i o n a l

ATA

S I

nte

rna

tio

na

lIdea

project: military facilityBuilding 530, MacDill Air Force Base, Tampa, Fla.

Product: Berridge’s Vantage Point retrofit roof system and

Berridge’s Zee-Lock standing seam roofing system (5,000 square feet)

Material: The Berridge Zee-Lock standing seam was installed on

a 22-gauge corrugated structural deck on the Vantage Point retrofit framing system

Finish: PVDF Terra-Cotta

Installer: Morrell Architectural Systems, Tampa, Fla.

MacDill Air Force Base’s Building 530 was transformed from a conventional, flat roof into visually

appealing and watertight standing seam metal roof system. Using 16-gauge and 24-gauge framing

components, Vantage Point created a higher profile roof designed and engineered to shed water,

avoiding pooling and subsequent leakage. The project was completed during the summer of 2011.

t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e

t h e i d e a b o o k

Be

rridg

e M

an

ufa

cturin

gIdea

project: public transportation facilityHelena Area Transit Service Facility

Product: Bridger Steel’s Ultra Batten (20,000 square feet)

Material: 24-gauge Galvalume

Finish: PVDF Medium Brown

Installer: Swank Enterprises, Valier, Mont.

Architect: CWG Architects, Helena, Mont.

Metal was specified for this project for its longevity and durability, as well as its Energy Star rating and

aesthetics. Bridger tries to stay ahead of the curve by listening to customer needs and wants, then

creating products that are durable and pleasing to the eye.



Bri

dg

er

Ste

el

Idea

project: residenceScharf Residence, Northern Illinois

Product: DECRA Villa Tile

Material: 26-gauge aluminum-zinc coated steel with a stone coated finish

Finish: Rustico Clay

Installer: Michael Cronin Roofing, Shirland, Ill.

General Contractor: APEX Exteriors, South Beloit, Ill.

Distributor: ABC Supply, Roscoe, Ill..

DECRA Villa Tile in Rustico Clay was chosen for this project because of its classic beauty and traditional

look, without the maintenance and added structural strain of concrete tile. Offering the ultimate in

performance and design, Villa Tile is a light-weight, stone-coated steel product that emulates the look of

a traditional tile. Villa Tile allows for air movement across the deck, reducing the amount of heated air

that enters the attic space. With a 50-year limited warranty, protection against 120-mph winds and hail

penetration, these homeowners can be rest-assured their roof will protect their home for years to come.


t h e i d e a b o o k D E C R A R o o f i n g S y s t e m s

DEC

RA

Ro

ofi

ng

Sy

ste

ms

Idea

project: mallThe Surf Mall, Ocean City, N.J.

Product: Drexel DMC175 18-inch standing seam panels, formed on site.

Material: .040-inch aluminum

Finish: PVDF Wind Surf Blue (custom color)

Installer: KMR Enterprises Inc, Ocean City, Fla.

KMR partner Michael Schlembach and his team joined forces with Drexel Metals to battle this

challenging project. According to Schlembach, he selected Drexel Metals because of its superior

warranties, fast delivery, roll forming equipment and color-matching partnership. “By picking Drexel

Metals, we could work directly with them instead of going through a distributor or separate channels.

They are so easy to work with and exceeded our expectations,” he says.



Dre

xe

l M

eta

lsIdea

project: churchSt. Philip

,s Catholic Church, Hankinson, N.D.

Product: Edco Generations Shake (15,000 square feet)

Material: 30-gauge galvanized steel

Finish: PVDF Copper HD

Installer: ABC Seamless, Fargo, N.D.

St. Philip’s Church needed a new roof for its 100-year-old church and the parishioners wanted to

maintain the rustic look of the building. They also wanted a long-lasting solution and that led them to

look at metal. The members of the board at St. Philip’s church chose Edco’s Generations Shake based on

the looks and the recommendation of the installer. The Copper HD color complemented the color of the

existing building and really looks architecturally designed. Edco’s Generations Shake comes in nine rustic

looking colors that add curb appeal to any project.

t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e

t h e i d e a b o o k E d c o P r o d u c t s

Ed

co P

rod

uct

sIdea

project: condominiumAqua Pelican Isle Yacht Club, Naples, Fla.

Product: Englert Series 2500 standing seam panels (22,000 square feet)

Material: .032-inch aluminum

Finish: PVDF Champagne

Installer: West Coat Florida Roofing, Fort Myers, Fla.

Fabricator: Anco Roofing, Fort Myers, Fla.

Architect: Robert Hall, Curtis Gaines Hall Jones, Tampa, Fla.

According to the architect, the aluminum standing seam was chosen because it gave the project a

nautical, residential appearance and because of aluminum’s resistance to salt air and water. Aqua Pelican

Isle Yacht Club in Naples, Fla., is an 11-story luxury condominium complex with 50 units starting at $2

million and includes 28 large boat slips and one-room marina “villas” for an additional $400,000 for

owners who want to have a cabana at the water’s edge. Each dwelling unit has its own private elevator.


t h e i d e a b o o k E n g l e r t I n c .

En

gle

rt I

nc.

Idea

project: football stadiumJohn & Mary Brock Football Facility

Product: Fabral’s Stand ‘N Seam structural standing seam panel (80,000 square feet)


Finish: PVDF Bone White

Installer: Bristol Engineered Metals, Duluth, Ga.

Dealer: Orion Associates, Decatur, Ga.

Architect: Knight Architects Inc., Atlanta

The curve of the roof expresses the shape of a football as well as the arc of a thrown pass, and provides

a higher space in the middle of the building over the interior playing surface. The Stand ‘N Seam profile

offers superior wind-uplift resistance, ASTM E1592 and multiple UL90 ratings for applications over

open framing or solid substrates and has a Class A Fire rating. The Stand ‘N Seam allowed for on-site

fabrication, so the panels stretch the full width of the building, without any end-seams.



Fab

ral

Idea

Firesto

ne

Bu

ildin

g P

rod

ucts

project: health facilityJohn P. Thayer YMCA, Columbus, Ga.

Product: Una-Clad UC-14 Snap-On standing seam panels (8,000 square feet).


Finish: PVDF in Terra Cotta and Charcoal Grey

Installer: Columbus Roofing, Columbus, Ga.

General Contractor: Phillips Construction, Columbus, Ga.

Architect: 2WR Inc., Columbus, Ga.

The UC-14 system is in a Terra Cotta finish over the climbing wall portion and Charcoal Grey finish

on the indoor swimming pool area. The building’s facade features a total of 4,000 square feet of

Una-Clad Series 1200 composite metal wall panels. Oyster White finish UC-1200 panels were installed

on the administrative building and indoor pool area, while Pewter finish panels clad the exterior of the

main building and gym. Also from Firestone, 31,000 square feet of cold-applied SBS Modified Bitumen

Roofing Systems and 300 square feet of 90-mil Firestone RubberGard EPDM Roofing System were also

incorporated on the low-slope roofing areas.



Idea

project: zooSea Lion Shade Canopies, Blank Park Zoo, Des Moines, Iowa

Product: R-Mer Span 16-inch structural standing seam panels (2,400 square feet)


Finish: PVDF Mocha

Installer: Modern Builders, Janesville, Iowa

Structural Engineer: Timothy Korpela, P.E., Korpela Engineering Structural Co.,

Windsor Heights, Iowa.

In general, seals and sea lions in captivity tend to have more eye problems than other zoo animals. The

1,200-square-foot canopies, designed to resemble large umbrellas, are located on the pool’s island,

providing maximum shade coverage. The bases were constructed using cylinder steel piping, allowing for

an open structural framing system that is both lightweight and aesthetically pleasing. The panels, varying

in length from 5 feet to 25 feet, provide the industry’s highest wind uplift rating and were engineered to

withstand 40 pounds of snow. Additionally, the metal system requires little to no maintenance and was

engineered with the goal of reaching more than 30 years of service life.


t h e i d e a b o o k T h e G a r l a n d C o m p a n y

Th

e G

arl

an

d C

om

pa

ny

Idea

Ge

rad

Ro

ofin

g Te

chn

olo

gie

s

project: condominiumsDel Mar Townhomes, Pasadena, Calif.

Product: Gerard Canyon Shake (22,000 square feet)

Material: Stone-coated steel

Finish: Timberwood

Installer: Carl Brown, AWS Consultants, Santa Anna, Calif.

Gerard’s Canyon Shake was chosen to replace a defective lightweight fiber cement roofing product. The

home owners association chose Gerard for its strength, beauty and lifetime warranty, while maintaining

the pleasing aesthetics for the condominiums.



Idea

project: children’s museumGolisano Children

,s Museum, Naples, Fla.

Product: IMETCO’s 300 Series 12- and 16-inch wide curved metal roofing; SP Series

soffit panels

Material: .040-inch aluminum roofing panels; .032-inch aluminum soffit panels

Finish: Custom Brite Red, Blue Sapphire and Opal Star painted finish

Installer: West Coast Florida Enterprises, Fort Myers, Fla.

Architect: Burke, Hogue & Mills Associates Inc.

Bold colors, sweeping canopies and a playful ship-inspired design summon “All Aboard” to families

and children of all ages. The Series 300 metal roofing system from IMETCO, with its unique “S” curved

panels, creates a fun, rolling aesthetic across the various roofing sections that accent the entire building.

Panels as long as 84-feet were field curved onsite, with a continuous and smooth concave-to-convex “S”

curve, by IMETCO’s own fabrication staff. The museum C’Mon will be a LEED certified green building,

rated by the U. S. Green Building Council. IMETCO metal roof and wall products contributed to the

building’s LEED certification with recycled content and regional materials.


t h e i d e a b o o k I M E T C O

IME

TC

OIdea

project: readiness centerHailey Readiness Center, Hailey, Idaho

Product: NuRoof Retrofit System with Double Lock standing seam roofing

and Artisan Series (10,000 square feet)

Material: Light gauge framing system for retrofit; 24-gauge Galvalume for roofing

Finish: MBCI’s Signature 300 finish

Installer: Creative Sheet Metal, Hagerman, Idaho

General Contractor: Century Contractors, Idaho Falls, Idaho

Architect: ZGA Architects & Planners, Boise, Idaho

The Idaho Military Division is updating its Readiness Centers throughout the state of Idaho in its ongoing

efforts to provide state of the art institutions supporting both military personnel and local communities.

This facility, originally built in the early 1970s, is located in the middle of a residential neighborhood and

needed an upgrade to provide better aesthetics. The building was given a complete interior and exterior

facelift, which included an MBCI NuRoof framing system with a Double-Lok standing seam metal roof.


t h e i d e a b o o k M B C I

MB

CI

Idea

project: university libraryBenjamin P. Browne Library, Judson University, Elgin, Ill .

Product: Medallion-Lok standing seam (24,700-plus square feet)

Material: 24-gauge Galvalume roof panels

Finish: PVDF Ash Gray

Installer: Wiesbrook Sheet Metal, Plainview, Ill.

General Contractor: Shales McNutt, Elgin, Ill.

Architects: Short & Associates, London; Burnidge Cassell Associates, Elgin, Ill.

Judson University, Elgin IL, needed a new facility to house its expanding Benjamin P. Browne Library

as well as its fledgling architecture program — a building that would draw (no pun attended) both

attention and acclaim. The result was the first truly “green” college building in the United States. And

both design and execution have been reaping awards ever since. Every roof and wall panel on the three

wings of the building was a custom cut and fit and in the case of the wall panels, custom fabricated.


t h e i d e a b o o k M c E l r o y M e t a l

McE

lro

y M

eta

lIdea

Me

tal S

ale

s Ma

nu

factu

ring

Co

rpo

ratio

n

project: libraryShow Low Public Library, Show Low, Ariz.

Product: Magna-Loc 16-inch standing seam panels (30,170 square feet)


Finish: Custom 3 Coat Champagne Metallic

Installer: Sierra Building Systems LLC, Lakeside, Ariz.

Architect: Shepley Bulfinch, Phoenix

Part of a major streetscape improvement project, the new Show Low Library in Show Low, Ariz.,

features 30,170 square feet of Metal Sales’ Magna Loc roofing panels.

The standing seam panels in a Custom 3 Coat Champagne Metallic provide the lodge-style library a

charming aesthetic perfect for its White Mountains environment.



Idea

project: residenceHasenmiller Residence, Carefree, Ariz.

Product: MetroShake

Material: 26-gauge stone-coated Galvalume

Finish: Custom Color Sandstone

Installer: Cliff Frazier, MetalPros, Apache Trail Junction, Ariz.

Distributors: Mike Eisensohn, ABC Supply, Glendale, Ariz.; Jon Wilson, RAM Metal

Roof Mart, Placentia, Calif.

Originally, the homeowner was not even considering stone-coated steel because

she was not aware of the product. She did have a strong desire to ensure the product she selected must

meet a strict design aesthetic. Using the clay tile color sample provided by the homeowner,

Metro started the process of developing a sample section of the MetroShake profile for consideration.

After no less than 14 different sample color variations being shipped from California to Arizona

was the homeowner finally happy with the choice of color. The finished result is a roof that blends

perfectly with the nature surrounding it in this desert mountain setting.


t h e i d e a b o o k M e t r o R o o f P r o d u c t s

Me

tro

Ro

of

Pro

du

cts

Idea

project: residenceHistoric Residence, McAlester, Okla.

Product: Berridge Tee-Panel 12-3/4-inch wide standing seam panels (1,500 square

feet); Berridge Victorian Shingles (3,000 square feet); Custom tapered dome from

flat sheet stock (750 square feet)


Finish: PVDF Coppercote

General Contractor-Installer: Best Quality Roofing, Tulsa, Okla.

As a property listed on the historic register in McAlester, Okla., care was taken to research the original

appearance of this home. Berridge Coppercote panels were chosen as a modern, maintenance-free

alternative to the original copper roof on this restoration. Metal Panels Inc. provided engineering data and

an artist rendering of the property in order for the roof, siding and dome to be fabricated. MPI specified

Berridge T-Panel, Victorian shingle and Flat sheet stock for the custom dome to complete the vintage look.


t h e i d e a b o o k M e t a l P a n e l s I n c . & B e r r i d g e M f g .

Me

tal

Pa

ne

ls I

nc.

& B

err

idg

e M

fg.

Idea

project: park officeLathrop State Park, Walsenburg, Colo.

Product: Standing seam panels (8,000 square feet) manufactured onsite

by an SSQ roll former from New Tech Machinery

Material: 24-gauge steel

Finish: PVDF Champagne

Installer: Peak to Peak Roofing, Denver

Fabricator: U.S. Metals LLC, Denver

This building is visible from the highway that passes the park, Colorado’s first state park.

Drivers have stopped in just to inquire about the roof. U.S. Metals has manufactured a number of roofs

for residential applications in this rural part of Colorado based on feedback from park staff.

The architecture blends perfectly with the surrounding natural beauty in the “Spanish Peaks” area.

The setting sun makes the roof system radiate a soft glow.

New

Te

ch M

ach

ine

ry



Idea

N e w T e c h M a c h i n e r y

project: churchEpiscopal Church of the Nativity, Huntsville, Ala.

Product: Rauten Tiles in copper; Bibb Hall—4,064 square feet; Ridley Parish Hall—

9,950 square feet; Sanctuary and steeple—13,409 square feet (22,500 custom hand-

fabricated interlocking copper shingles)

Material: Copper from Revere Copper

Installer: CopperWorks Corp., Decatur, Ala.

Engineering Consultant: Noblin Associates, Bridgewater, Mass.

Project Design: Guenther Huber, Ornametals Manufacturing LLC, Cullman, Ala.

The Rauten Tiles are the “dragon scale” diamonds on the steeple and squared tiles on the roofs of the

other parts of the church. EuroGutterUSA and custom ornaments by Ornametals Manufacturing were the

key to meeting the church’s objectives: be true to the Gothic Revival period; be faithful to Ecclesiastical

architect Frank Wills’ original vision, and satisfy the requirements of the Twickenham Historic District.

A recipient of a “Save America’s Treasures” grant from the National Park Service and Department of

Interior, the church — a Divine Inspiration — has been restored to ensure its future.


t h e i d e a b o o k O r n a m e t a l s

Orn

am

eta

lsIdea

project: veterinary schoolRandall B. Terry Jr. Companion Animal Veterinary Medical Center,

Raleigh, N.C.

Product: Pac-Clad 12-inch Snap-Clad standing seam panels (55,000 square feet);

flat stock (25,000 square feet); 22-gauge 7.2-inch exposed fastener panels (10,000

square feet); .040-inch aluminum Reveal Panels (10,000 square feet); .063-inch alu-

minum coping (5,500 square feet)

Material: 22-gauge steel for roofing

Finish: Warm Silver for Reveal Panels; Veterinary Green for all other material

Installer: Jedco Construction, Raleigh, N.C.

Architects: FWAJDB Architects, Atlanta; Small Kane Webster Conley Architects,

Raleich, N.C.

Beginning with a new master plan for the entire biomedical campus, the project team took an approach

that was sensitive to the landscape and unique elements which made up the campus. “Metal roofs and

masonry were iconic to the existing campus,” says Roy Abernathy, president of FWAJDB. “Naturally, the

design for the new building was heavily influenced by that. The custom color Petersen standing seam

roof really helped tie the new building into the campus.”


t h e i d e a b o o k P e t e r s e n A l u m i n u m

Pe

ters

en

Alu

min

um

Idea

project: residenceWilmington River Residence, Savannah, Ga..

Product: RHEINZINK Double Lock Standing Seam (40,000-plus square feet)

Material: 0.8mm/22-gauge Pre-Weathered Graphite Gray

Installer: Integrated Construction and Restoration, Waverly, Ga.

Fabricator: MetalQuarters, Savannah, Ga.

Architect: GreenLine Architecture, Savannah, Ga.

The inspiration for this residence located on the Wilmington River, comes from the architectural

and cultural influences of the Caribbean Islands. A primary design goal was to create a one-story house

that suited the environment and broke up the nearly 18,000 square feet of living area. This was achieved

by creating a main house plus three guest houses. The main house includes the primary living functions

along with two bedrooms, game room and media room. Other bedrooms and guest spaces were

divided among the three guest houses, one of which is a 1930s dock house original to the site.


t h e i d e a b o o k R H E I N Z I N K A m e r i c a

RH

EIN

ZIN

K A

me

rica

Idea

project: churchOur Lady of Walsingham Church, Houston

Product: Rigid Platinum Series 16-inch standing seam panels (10,000 square feet)


Finish: PVDF Slate Gray

Installer: EE Reed Construction, Houston

A standing seam metal roof was selected for its sleek look as well as its durability and sustainability.

Located in the Houston area, it is important to have a roof that can withstand high winds — especially

during hurricane season.

t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e 71t h e i d e a b o o k – f r o m M e t a l R o o f i n g M a g a z i n e

t h e i d e a b o o k R i g i d B u i l d i n g S y s t e m s

Rig

id B

uil

din

g S

yst

em

sIdea

project: retail storeDow Electronics, Tampa, Fla.

Product: MBCI 18-inch wide Double-Lok (60,000 square feet) and

Roof Hugger’s 14-gauge 4-inch sub purlins (13,750 lineal feet)

Material: Galvalume roof panels; 14-gauge sub-purlins

General Contractor: R.W. Williams, Tampa, Fla.

Supplier: Vulcan Steel Structures, Adel, Ga.

In addition to metal roofing’s aesthetic value for architectural applications, its capability to withstand extreme wind loads upwards and beyond 150 mph for coastal areas plays a key role in the selection of a roofing system. The term “hardening” is associated now with upgrading the structural integrity of the building to withstand these Mother Nature imposed conditions.

A new MBCI Double-Lok in bare Galvalume was installed with S-5! wind clamps as required to meet the new 130 mph wind speed that exceeds the current building code criteria. Fiberglass

insulation was installed between the old and new roofs to increase the energy efficiency of the building and to provide a more productive work environment.


t h e i d e a b o o k R o o f H u g g e r a n d M B C I

Ro

of

Hu

gg

er

an

d M

BC

IIdea

T A M K O B u i l d i n g P r o d u c t st h e i d e a b o o k

project: shopping center/officesThe Palisades Job, Austin, Texas

Product: MetalWorks StoneCrest Slate (30,000 square feet)

Material: 28-gauge G-90 steel

Finish: Sequoia Red

Installer: Ja-Mar Roofing, Austin, Texas

This is a 300 square Shopping Center/Office Complex in Austin Texas called “The Palisades” where

MetalWorks StoneCrest Slate, in Sequoia Red, was used to replace a old clay tile roof that had

deteriorated and leaked. The new MetalWorks shingle roof is a nice classic shingle profile that serves as

an alternative to the clay tile roof that compliments the existing design of the building and provides the

strength, durability and efficiency of metal.

TAM

KO

Bu

ild

ing

Pro

du

cts


Idea

project: self-storage facilityNorth Fork Self Storage, Cutchogue, N.Y.

Product: McElroy Metal MasterLok-90 standing seam panels; Trachte Building

Systems structures


Finish: SMP Evergreen

Installer: Jason Mogg, A&J Builders, Harrison, Mich.

Architect: Dave Digiovanni, Dave Digiovanni & Associates, Sea Cliff, N.Y.

When Marty Kosmynka was seeking approvals to build North Fork Self Storage, he knew the facility

would need to be something special to get the green light. Building supplier Trachte Building Systems

worked with Kosmynka to provide a customized group of buildings that met fit in with the upscale area.

The local architectural review board was looking to break up the mass of the buildings and limited the

project height to 36 feet. By using a reverse hipped roof with multiple dormers, building accents and

landscaping, the facility achieved its’ goals and fits in well with the affluent community. The evergreen

standing seam roof is set off by a series of copper cupolas, made by Amish craftsmen in Pennsylvania. The

cupolas are lit at night for further accent, with colors that are changed for various seasons and holidays.



Tra

chte

Bld

g S

yst

em

s /

McE

lro

y M

eta

lIdea

project: office/retailPierpont Corporate Center, Piermont, N.Y.

Product: VP’s SSR standing seam profile (38,900 square feet)

Material: Galvalume

Finish: PVDF Leaf Green

Installer: General Industries, Charleroi, Pa.

Architect: The Omni Associates Architects Inc., Fairmont, W.V.



Va

rco

Pru

de

n B

uil

din

gs

Idea

frame building news, rural builder, metal roofing & rollforming - … · 2012-06-19 ·...

Documents