fqp for civil work

NAME OF AGENCY & ADDRESS : FIELD QUALITY PLAN TO BE FILLED IN BY NTPC

JOB DETAILS :Test of mortar used for Civil Work

SUB-ITEM :

QP NO.: REV.: 00DATE.: PAGE : 1 OF VALID UPTO

PROJECT : MUNPL

PO NO. :

DATE :

MUNPL

SL. NO.

COMPONENTS OF OPERATION CHARACTERISTICS CLASS OF CHECK

TYPE OF CHECK

QUANTUM/FREQUENCY OF

CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.Mortar

1 Water (i)PH Value Lab Water from each source

shall be got tested before

the commencement of

work and thereafter once

in every three months till

tthe completion of

work.Water from

minicipal source need be

tested only once in six

months.Number of test

for each source shall be

3.

CPWD/IS3025

(II)Limits of acidity Lab

(iii) Limits of alkalinity Lab

(iv)Percentage of solids Lab

(a) Chlorides Lab

(b)Suspended solids lab

(c) Sulphates Lab

(d)Inorganic Solids Lab

(e)Organic solids Lab

2 Cement Physical Requirement

(i)Fineness Lab

Once/50 ton

CPWD/IS4031

(ii)Soundness lab CPWD/IS4031

(iii)Setting time(initial

& final)

Lab CPWD/4031

(iv)Compressive

Strength

Lab CPWD/4031

(v)Consistency of

standard cement paste

Lab CPWD/4031

3 Sand (i)Organic Impurities Field CPWD/appendix

‘A’

(ii) Silt Content Field CPWD/Appendix

‘C’

(iii) Particle size

distributiona,b,c,d,e

Field or lab as

per EI

CPWD/Appendix

‘B’

MANUFACTURER/SUBCONTRACTOR

CONTRACTOR LEGEND :*In column ‘D’ record identified by NTPC with ‘tick’, shall be essentially included by contractor in QA documentation.** M – Manufacturer / Sub-contractor C – Nominated Inspection Agency P – Perform; V – Verification; N – NTPC; W – Witness;All ‘W’ in column ‘N’ shall be ‘CHP’ of NTPC.

FOR NTPC USE DOC NO.

Reviewed By :

Name & Designation

Approved By

NAME & Designation And SEAL

SIGNATURE


JOB DETAILS :Test required for mortar used in civil work

SUB-ITEM :


PROJECT : MUNPL

PO NO. :

DATE :

SL. NO.


TYPE OF CHECK

QUANTUM/FREQUENCY

OF CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.Concrete Work

Stone Aggregate (a)percentage of soft or

deleterious material

Field or lab

test as required

For all material CPWD/IS 2388

(b) Particle size Field/Lab 45 Cum CPWD/Appendix ‘A’

(i) Estimation of organic

impurities

Field/Lab 40 Cum CPWD/IS 2388

(ii) Surface Mois ture Field/Lab 40 Cum CPWD/IS 2386

(iii)Détermination of 10

% fine value


(iv) Specific gravity Field/Lab 40 Cum CPWD/IS 2386

(v) Bulk Density Field/Lab 40 Cum CPWD/IS 2386

(vi) aggregate crushing

strength


(vii) aggregate impact

value


Concrete Slump test Field/lab 15 Cum CPWD/Appendix ‘D’




Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS : Test required for RCC used in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.


TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.1 RCC(Nominal MiX) (a)Slump Test Field/lab 5 Cum CPWD/Appendix’D” of

Chapter-4

(b) Cube test Lab 20 Cum CPWD/Appendix’D’

2 RCC(Design Mix)

Coarse Aggregate

Fine aggregate

Cement

Fresh Concrete (a) Slump test Field 50 Cum CPWD/Appendix

‘D’Chapter-4

(b) Cube Test Lab 50 Cum CPWD/Appendix ‘A’

3 RCC(Ready Mix)

Coarse aggregate

Fine aggregate

Cement

Fresh concrete (a)Slump Test Field/Lab 50 Cum CPWD/Appendix’D’ of

chapter-4

(b) Cube Test Lab 50 Cum CPWD/Appendix’A’

4 Steel for RCC Physical and chemical

test




Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS : Test required for Stone in civil work

SUB-ITEM :


PROJECT : MUNPL

PO NO. :

DATE :

SL. NO.


TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1 2. 3. 4. *5. 6. 7. 8. 9.1 Stone (i) Water absorption Lab 100 Sqm/20 Cum CPWD/IS1124

(ii) Transverse strength Lab 100 Sqm/20 Cum CPWD/IS1121

(iii) Resistance to wear Lab 100 Sqm/20 Cum CPWD/IS1706

(iv) Durability Lab 100 Sqm/20 Cum CPWD/IS1126




Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS :Test required for BRICK used in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.

COMPONENTS OF OPERATION

CHARACTERISTICS CLASS OF CHECK

TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.1 Bricks/Brick Tiles Dimensions, compressive

strength, water absorption and

efflorescence

Lab CPWD/Appendix

A,B,C & D of

Chapter 6

2 Sewer Bricks Dimensions, compressive

strength, water absorption

Lab CPWD/Appendix

A,B,C,D

3 Burnt clay perforated

buildings bricks

Dimensions, Compressive

strength, water absorption and

efflorescence

Lab CPWD/Appendix

A, B,

C, D


CONTRACTOR LEGEND : FOR NTPC USE DOC NO.

*In column ‘D’ record identified by NTPC with ‘tick’, shall be essentially included by contractor in QA documentation.** M – Manufacturer / Sub-contractor C – Nominated Inspection Agency P – Perform; V – Verification; N – NTPC; W – Witness;All ‘W’ in column ‘N’ shall be ‘CHP’ of NTPC.

Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS :Test required for Marble used in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.



TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.1 Marble (i)Moisture absorption Lab 100 Sqm CPWD/IS 1124

(ii) hardness Test Lab 100 Sqm Mho’s Scale

(iii)Specific Gravity Lab 100 Sqm CPWD/IS1122

2 Granite (i) Moisture Lab 100 Sqm CPWD/IS1124

(ii) specific Gravity Lab 100 Sqm CPWD/IS1122


CONTRACTOR LEGEND : FOR NTPC USE DOC NO.

*In column ‘D’ record identified by NTPC with ‘tick’, shall be essentially included by contractor in QA documentation.** M – Manufacturer / Sub-contractor C – Nominated Inspection Agency P – Perform; V – Verification; N – NTPC; W – Witness;All ‘W’ in column ‘N’ shall be ‘CHP’ of NTPC.

Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS :Test Required for Wood and P.V.C used in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.



TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.1 Timber Moisture Content Field/Lab 1 Cum CPWD/Appendix’C’

2 Flush Door End immersion test,Knife

test,Adhesion test

Lab AS per clause

9.7.11/CPWD

CPWD/IS2202

3 Mortice Locks Testing of spring Lab 100 No. CPWD/IS 2209-Appendix

‘G’




Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS : Test required for Steel in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.



TYPE OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. *5. 6. 7. 8. 9.1 Steel (i) Tensile Strength Lab 20 tonne CPWD/IS 1599

(ii) Bend Test

2 Steel tubular pipes (i) Tensile Test Lab 8 tonne CPWD/IS 1608

(ii) Bend Test CPWD/IS 2329

(iii) Flattening Test CPWD/IS 2328




Reviewed By :

Name & Designation

Approved By


SIGNATURE


JOB DETAILS : Test required for Flooring in civil work

SUB-ITEM :


PROJECT :

PO NO. :

DATE :

SL. NO.



Type OF CHECK


CHECK

REFERENCE DOC.AND

ACCEPTANCE STD.

FORMAT OF RECORDS

REMARKS

1. 2. 3. 4. 4. 6. 7. 8. 9.1 Terrazzo Tiles (i) Transverse Strength

Lab 10000 Nos. CPWD/IS 1237 (ii) Abrasion Test

(iii) Water absorption

2 Pressed Ceramic

Tiles(For floor and wall)

(i) Dimensions and

surface qualityLab

3000 Nos. CPWD/IS13630(ii) Physical properties

(iii) Chemical properties




Reviewed By :

Name & Designation

Approved By


SIGNATURE

fqp for civil work

Documents