fq-72 to 87
TRANSCRIPT
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SC TPLCustomer /Inspection
Agency
1 Surface Cleaning
2 Painting (of required)
a) Primer
b) Finish Paints
i) 1st Coatingii) 2nd Coating
3 Wrapping of Aluminium (if required)
4 Fixing of Insulation Material
1st Layer
2nd Layer
3rd Layer
5 Expansion Joint
6 Final Thickness of Insulation
7 Securement of Insulation
8Application of Moisture barrier
(for Hot insulation)
9Application of Vapour barrier, Sealant
(for Cold insulation)
TATA PROJECTS LIMITED
Customer: Customers Job No:
Project: TPL Job Code No:
Unit: Insulation thickness:
Area: Working Temp.:
Line No. / Equipment : Design Temp.:
Type of Insulation Report No.:
Type of Cladding: Date:
Inspection Report for Insulation Work
Sl.No Description of Activity
Signature of
Remarks
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(for Cold insulation)
: Area:
Project : Loop No.:
: System No.
: Ref. P & ID
TPL
Designation Designation
Report No.:
PUNCH LIST
Punch Item No. LocationPunch Point /
Balance work description
TATA PROJECTS LTD
Completi
Priority Line No.
Customer's Job No.
Customer
Form No.: FQ / 086 Rev.2
Priority : 1 Needed for Pressure test, 2. Needed for commissioning, 3. Needed for start up, 4. Needed for plant accetpance
Signature:
Action
by
Sheet
No.
Date:
Rev.
TPL Job Code No.:
Prepared
by
Date:
Unit No.
Name:
TATA Projects Limited
Signature:
Date:
Name:
Customer / Inspection Agency
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No.:
Customer /
Inspection
Agency
n acceptance
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:
Project :
:
: % NDE
R.No. Date R.No. Date X No. R No. Date R No. Date R No. Date R No.
BUTT WELD - G SOCKET WELD - S FILLET WELD - F MITRE WELD - M
RadiographyFit up Report Weld Visual ReportSL. No./ Spool
No.
Sheet
LINE HISTORY SHEET
Customer / Inspection AgencyTPL - FQE
Date:
Root / Final PT
TATA PROJECTS LTD
S.No.
P
TPL Job Code No.:
Report No.:
Unit No.
PWHT / Hardness
Area
No.TypeDia
Customer
Loop N
Joint No.
Customer's Job No.
Line N
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: TPL Job Code No.:
: PMI Model No.:
: Machine Used:
Unit No. Make & Serial No.:
: Tested by:
: Test Witnessed by:
PMI agency :
S.No. Item / WeldNo.
Material as per Drg./Spec.
Material as perPMI
Remarks
TATA PROJECTS LTD
POSITIVE MATERIAL IDENTIFICATION REPORT
Project
Customer
Line No.
I.D. No.
Customer's Job No.
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: Report No.:
Project :
Date:: Inch meter:
:
Line No. Rev. Rev.
Design/ Test Pressure:
Range Gauge calibration date
Customer / Inspection
Agency
1
2
3
4
5
6
Capacity of pressurizing pump checked
Cardon off area for high pressure testing, as required
Field installation checklist prior to hydrotest signed
Punch list prepared
Pre hydrotest punch list cleared
Accessibility to inspection / witness location
ITEMS TO CHECK:
Tes Medium
Test Pressure Gauge No.
S.No. Activity Description
Accept / Witness
Calibration Certificate No.
TPL
Area:Loop No.:
Ref. P & ID No.:Unit No.
S.No. P & I D No.
Customer's Job No.
Customer
TATA PROJECTS LTD
PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING
TPL Job Code No.:
Test Duration:
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: Report No.:
Project : Date:
: Inch meter:
:
Date Time TPLCustomer / Inspection
Agency
10
1112
13
14
15
16
17
18
19
P 2 f 2
Ref. P & ID No.:
TATA PROJECTS LTD
PIPING HYDROSTATIC PRESSURE TEST ACCEPTANCE CUM RELEASE RECORD - A / G PIPING
Customer TPL Job Code No.:
Area:
d.Deblinding
e.others
Cold setting of spring supports carried out
S.No. Activity Description
Accept / Witness
Water Filling and venting started at
Water filling completedVents closed
TATA PROJECTS LIMTIED Customer / Inspection Agency
Signature: Signature:
Name: Name:
Date: Designation Date: Designation
Form No : FQ / 083 Rev 1
c.Rupture disks
Isolation of pressurising pump
Test completed at
Water drained at
Air drying at
Checked for reinstallation ofa. Control & Safety valves
b.Online Instruments
Temperory Blinds removed
ITEMS TO CHECK:
Customer's Job No. Loop No.:
Unit No.
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Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-Contractor
Checks by
TPL
Customer /
InspectionAgency
Remarks
1
2
3
4
5
Globe Valves (Direction)
Check Valves (Direction)
Control Valves Tag nos. (Direction)
b) Spool numbering
c) As built routing & dimensions.
Valves (Check rating, gasket, flow direction, sheet no tag no. spindledirection, CSO, LO/LC, Damage etc.,
Gate Valve (LO/LC)
CONFIGURATION:- Route, clearance for thermal expansion /
Installation checked as per P&ID
Isometrics completed for (enclosed)
a) Joint Numbering (shop & field welds)
CONFIGURATION:- Route, Plumb elevation, clearance for thermal
Branch:- Location, angle, orientation, type, R.F. pad etc.,
STEAM TRAP:- Direction
Installation checked as per GAD w.r.t
Items to be Checked
Installation checked as per isometric w.r.t
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.
Customer's Job No. Date:Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:Loop No.:
Project: Report No.:
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Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-Contractor
Checks by
TPL
Customer /
InspectionAgency
RemarksItems to be Checked
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.
Customer's Job No. Date:Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:Loop No.:
Project: Report No.:
12
13
14
3. Check for completenses of installation as per drg. Including
welding of mounting cleat / bracket
6. Check U bolt for slide support
b) Spring Support
1. Verify tag no. & check detail as per data sheet
2. Check for locking arrangement & any damage during transit etc.
2. Check Welding
3. Check for vent hole on pads (if applicable)
4. Check offset for thermal expansions
5. Check clearance of guide
Slope (When applicable)
SUPPORTS
a) Guides, Cross guides, Trunion etc.
1. Check for correct type, material & dimension
Check for tag no, tapping orientation, tap valve, jack screw straight
run length of upstream & downstream.
Local Gauges: Check for accessibility
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Rev. GAD No. Rev Remarks
Sl.No
Checks by
Sub-Contractor
Checks by
TPL
Customer /
InspectionAgency
RemarksItems to be Checked
CHECKLIST FOR MECHANICAL CLEARANCE - A / G PIPINGLine No. P&ID No.
Customer's Job No. Date:Inch meter:
Plant / Unit: Area:
TATA PROJECTS LIMITED
Customer: TPL's Job Code No.:Loop No.:
Project: Report No.:
17.1
17.2
17.3
17.4
17.5
18
18
19 Checked installation of (indicate location in drawings)
1. Temporary Blinds / Spades
2 Temporary Strainers
3. Rupture discs
4. Equipment Nozzles
5. Others
Supports & Weld / Flanged / Screwed connections free from
insulation or other coverage
Positive Material Indentification (PMI), as applicable
Checked for Removal / Blinding - off of:
1. Control, Safety & Check Valves
2. In line Instruments
Material tracibility as per procedure no:
Fitup Checked
NDE Complete (Radiography, MT, PT)
Post Weld Heat Treatment & hardness check complete as
applicable
Weld Visual Checked
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:
Project :
:
Unit No. :
:
:
ICPL TPL APPDCL DFT ICPL TPL APPDCL DFT ICPL
Customer / Inspection AgencySubcontractor
End
Time
Inter me
TATA PROJECTS LTD
Mark
No.
Customer's Job No.
Customer
DAILY REPORT OF SURFACE PREPARATION AND PAINTING
End
TimeS.No.
Form No.: FQ / 081 Rev.2
StratT
ime
Item Description
TPL - FQE
Strat
Time
Sand Blasting as per SA 2
Paint Specification
& Brand
Batch No. & Date
Strat
Time
End
Time
Primer Coat
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:
:
:
:
:
S.No. Area No. Joint No. Dia Thk WelderNo.
RadiographyNo.
Segment Observation(Interpretation)
Result(Evaluation)
Remar
Radiography
TechniqueSWSI / DWSI / DWDI
Film type& Name: IQI: Density:
X-Ray:
Source: IR192 Curie:
Line No.
Customer
Customer's Job No.
Unit No.
TATA PROJECTS LTD
RADIOGRAPHY INTERPRETATION REPORT
Project
TPL Job Code No.:
Report No.:
Date:
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:
:
:
:
S.No. Area Joint No. Dia/plate Thk Welder No. Radiography No. Remarks
TATA PROJECTS LTD
RADIOGRAPHY OFFERING REPORT
Project
TPL Job Code No.:PG - 100036
Report No.:
Date:
Client
Sub Contractor
Line Number
PLEASE ARRANGE TO RADIOGRAPH THE FOLLOWING WELDS AND SUBMIT THE RESULTS WITHIN 24 HOURS POSTIVELY
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::
:
:
1
Tester Type:
Method: Prod:
Coil: Dry: White:Wet: Brown:
Magnetizing Current (Amps): Surface Temp. (deg,C):
Magnetizing Time (Sec.):
2.
3. Sketch
TATA PROJECTS LTD
MAGNETIC PARTICLE EXAMINATION REPORT
ProjectTPL Job Code No.:Report No.:
Customer
Date:Customer's Job No.
Area / Location:Unit No.
Drg. No. Rev No.:Name of Item
Item No.
Remained:
Joint No.
Test Condition
Not RequiredMagnetizing Type:
Exam. Medium:
Fluorescent:
Surface Condition:
Observations
Standard JIS A type:
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:
:
:
:
1 2 3 Avg 1 2 3 Avg 1 2 3 Av
P i ibl H d V l (A C t S /FQP/ITP)
Calibration Check : Yes / NoHardness Tester No.:
TATA PROJECTS LTD
Sheet
No.
Dia
in"
PWHT
Chart No.
HARDNESS TEST REPORT
TPL Job Code No.:
Report No.:Date:Customer's Job No.
Customer
Project
Area
No.PWHT DateS.No.
Hardness Value (BHN)
Weld
Unit No.
Weld
Joint No. HAZ Parent MetalRev
No.Line Number
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:
Project :
:
:
:
Sub-
ContractorTPL
Customer /
Inspection
Agency
1
2
1
2
1
2
1
2
1
2
Form No.: FQ / 075 Rev.1
Dia
Manufacturer
Line No.S.No.
Customer / Inspection AgencySubcontractor
Spool
No.
Piping
Component
Heat/ Batch
No.
TPL-FQE
NOTE: A Sketch of the spool may be enclosed.
Material
Customer TPL Job Code No.:
Report No.:
Date:
MATERIAL TRACEABILITY REPORT
TATA PROJECTS LTD
Verified
Color
Code
Area
No.
Customer's Job No.
Rev No.:
Joint
No.
Drawing No.
Rev
No.
Unit No.
Sheet
No.
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Remarks
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Req ObservedSubcontractor TPL Required Observed Subcontractor TPL Required Observed Subcontracto
COATING AND WRAPPING EXAMINATION REPORT
Drawing No. & Rev: Report No. Customer:
Make of PRIMER: Batch No. Date: Project :
Make of WRAPPING material: Batch No. System :
FQP Ref. No: Line No:
Relative Humidity:
Sl No.Pipe segment
(Piping length)
Surface CleaningTemp.
Holiday
Test at
(Voltage)
Date & sign Primer coating thickness Date & sign Wraping Coating thk
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:
Project :
:
:
Report No. Date TPL
Customer /
Inspection
Agency
Butt Weld G Branch Weld B
Socket Weld S Fillet Weld F
TPL - FQE
S.No.
Fit Up
TATA PROJECTS LTD
Inspection Clearance
WPS No.Rev.
No.
Dia /
ThkObservation
Cumulative:
TypeJoint No.
Total Inch Dia:
Since previous:
Sheet
No.
WELD VISUAL INSPECTION REPORT
Joint Type
Spool
No.
Customer
Unit No.
TPL Job Code No.:
Report No.:
Date:Customer's Job No.
Form No.: FQ / 073 Rev.2
Area
No.
Customer / Inspection AgencySubcontractor
Welder
No.Line No.
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Remarks
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:
Project :
:
:
P1 P2 P1 P2 TPL
Customer /
Inspection
Agency
G B
S F
Form No.: FQ / 072 Rev.2
Area
No.
Spool
No.Line No.
Cumulative:
Total Inch Dia:
Since previous:
Subcontractor TPL - FQE
Customer
Unit No.
S.No.
Branch Weld
Fillet Weld
Heat No.
Date:Customer's Job No.
Rev.
No.
Report No.:
Customer / Inspection Agency
Sheet
No.
Socket Weld
Piping Component
Joint Type
Butt Weld
TATA PROJECTS LTD
Inspection Clearance
RemarksDia
/ thkType
PIPING FIT UP INSPECTION REPORT
TPL Job Code No.:
Joint No.