F.A.S.T. PRODUCTS & SERVICES

Filtration, separation & solutions service provider

We have got the complete solution for your oil cleaning requirement with

world best OIL FILTRATION SYSTEM up to 1000Cst viscosity oils

TOTAL CLEANLINESS CONTROL

We are in to Sales of the Produst & Offer service as under:

Glass Fiber Media Filter Elements

Filtration Equipment (PRVDTT,VDT,MFS)etc

NAS checking Machine Off-Line & On-Line

Diagnostic Equipments

Oil cleaning service with world best technologies Machines, During

Flushing& Post Flushing,NAS/ISO quality requirement as per OEM’s

For FRF Fluid,Synthetic &Mineral based Oils.

FPS

F.A.S.T. PRODUCTS & SERVICES

We take pleasure to introduce the concept of Oil filtration Job works along with the test report

spontaneously on site with PALL makes machines.

We started extending support during FLUSHING & POST FLUSHING activity. We undertake OIL

CLEANING job work with our PALL make Oil Filtration Trolley along with NAS checking by Online

(RBPD Technology) & Offline (Mesh Blockage technology) machine.

We have the world latest technology (PACKED RING TOWER TECHNOLOGY) & (VACUUM

DEHYDRATION MASS TRANSFER TECHNOLOGY) oil filtration machine for job ensuring OEM

Cleanliness Criteria by removing 100% of free water & gas, 80% of dissolved water, and particulate

contamination removal up to 2.5 micron NAS-4 or better.

We can do the service for any kind of FIRE RESISTANT FLUID (FRF), Synthetic or Mineral based Oil

for Lube Oil, Hydraulic Oil system from 10 CST to 1000 CST.

HIGH EFFICIENCY SUPER CLEAN OIL FILTRATION SYSTEMS IS CUSTOM BUILT

SYSTEM TO SUIT CUSTOMER APPLICATION REQUIREMENT

The PALL - High Efficiency Filtration system is a complete system with built-in pump, motor,

filter with all other required accessories. It can be connected to any of the hydraulic /lube

system reservoir as an offline unit and based on the oil volume it will give NAS Class 3 quality

oil (ISO Code 14/11) and better in a short span of time.

BENEFITS OF HIGH EFFICIENCY PALLSUPER CLEAN OIL FILTRATION SYSTEM:

Effective method of removing particulate contamination and maintaining desired oil cleanliness

level in the hydraulic/lube systems.

Filtration can be carried out when the system is shut-down.

Filter operation is independent of main system.

Filtration system can be positioned for easy servicing access.

Hydraulic/Lube system does not have to be interrupted for filter servicing.

Filtration system can be used for filling with system fluid.

To take up the cleaning jobs we need to know about you, Equipment details as given below and OEM

Cleanliness Criteria.

Equipment Details:

Equipment Capacity :

Make :

Oil Type in Systems :

Oil grade :

Total Volume of Oil :

Final oil cleanliness level to be achieved in the oil system reservoir - NAS Class

FPS

PALL SUPER CLEAN OIL FILTRATION SYSTEM Pall is the world leader in design, development, manufacture and supply of high

technology filter assemblies, disposable. Filter element and other fluid clarification

products.

TOTAL CLEANLINESS CONTROL (TCC) PHILOSOPHY

The Pall programme of Total Cleanliness Control provides a complete

partnership to meet all related fluid filtration and service

requirements.

This partnership enables our customers to achieve fluid cleanliness

effectively and economically throughout, from the detection of

contamination to the attainment of optimum system performance.

The TCC approach results in long term benefits to our customer

including enhanced system reliability reduced maintenance costs,

extension of fluid life and waste minimization and provide optimum

equipment availability anywhere it is applied

One of the most effective tools to adopt Pall’s TCC approach is the

‘High efficiency Filtration System’ which can be used off-line of any

hydraulic/lubrication system to achieve the desired oil cleanliness

level and maintain it consistently

Cross sectional view of Pall Filter Assembly & Element

Cross sectional view of Pall Filter Elements: To achieve cleanliness class of better than NAS-5 or ISO 14/12 we offer the filter elements as below.

AUTHORIZATION LETTER FROM BHEL FOR FLUSIHNG WORK

Beta

Ratio

Filtration

Efficiency

(%)

Downstream

Particles

1 0% 1,000,000

2 50% 500,000

10 90% 100,000

20 95% 50,000

50 98% 20,000

100 99% 10,000

200 99.5% 5,000

1000 99.9% 1,000

5000 99.98% 200

5-15mm 15-25mm 25-50mm 50-100mm >100mm

00 125 22 4 1 0

0 250 44 8 2 0

1 500 89 16 3 1

2 1,000 178 32 6 1

3 2,000 356 63 11 2

4 4,000 712 126 22 4

5 8,000 1,425 253 45 8

6 16,000 2,850 506 90 16

7 32,000 5,700 1,012 180 32

8 64,000 11,400 2,025 360 64

9 128,000 22,800 4,050 720 128

10 256,000 45,600 8,100 1,440 256

11 512,000 91,200 16,200 2,880 512

12 1,024,000 182,400 32,400 5,760 1,024

Max particles/100mL in specified size range (µm)NAS

Class5-15mm 15-25mm 25-50mm 50-100mm >100mm

00 125 22 4 1 0

0 250 44 8 2 0

1 500 89 16 3 1

2 1,000 178 32 6 1

3 2,000 356 63 11 2

4 4,000 712 126 22 4

5 8,000 1,425 253 45 8

6 16,000 2,850 506 90 16

7 32,000 5,700 1,012 180 32

8 64,000 11,400 2,025 360 64

9 128,000 22,800 4,050 720 128

10 256,000 45,600 8,100 1,440 256

11 512,000 91,200 16,200 2,880 512

12 1,024,000 182,400 32,400 5,760 1,024

Max particles/100mL in specified size range (µm)NAS

Class

LIST OF THE CUSTOMER WHERE WE HAVE SUCESSFULLY EXECUTED

WORK & ACHIEVED NAS VALUE

S.NO CUSTOMER NAME TURBINE

MAKE

INSTALLED

CAPACITY

APPLICATION NAS VALUE

01 UDIPI POWER (LANCO) DONGFANG 660MW MILL GEAR BOXES

DEH &

MOT

NAS-7

NAS-5

NAS-6

02 METTUR EXPANSION(BGR

ENERGY)

DONFANG 660MW DEH TANK NAS-5

03 MEENAKSHI POWER LTD

Under Progress

NANGING 135MW MOT

DEH

NAS-6

NAS-5

04 LANCO KNODAPALLI G.E FRAME

9FA

372MW LOT NAS-6

05 RELIANCE ENERGY LTD

SAMALKOT

G.E FRAME

9FA

372MW LOT NAS-5

06 RELIANCE ENERGY LTD BUTIBURI

SHANGHI TURBINE

300MW DEH NAS-5

07 GMR EMCCO ENERGY LTD

Under Progress

SHANGHI

TURBINE

300MW MOT

DEH

BFP

ID,FD & PA FANS

NAS-7

NAS-5

NAS-7

NAS-5

AND OFFERING OUR SERVICE TO MANY OTHER CUSTOMER IN SOUTH INDIA

DIFFERENCE BETWEEN PALL/ELECTROSTATIC/OIL CENTRIFUGE

PALL OIL FILTRATION

TROLLEY ELECTRO STATIC FILTARTION OIL CENTRIFUGE

Operating

Principle

Pall make High Dirt Holding Capacity,

High Beta ratio & High Filtration

Efficiency elements works on “Barrier

Filtration” mechanism.

Works on electrolysis principle, i.e. having

positive & negative electrodes and

removes the particles by charging them.

It is designed to work on the basis of “density

difference” and separates two liquid which

have different

Densities.

What it

removes

a). It is fitted with Most efficient Glass

fiber media , high efficiency filters

having more dirt holding capacity,

each. Pall make 8300 –X length

element can hold the dirt & silt up to

1400 gms including of finest micron

level (up to 5 mic. absolute), it is

capable of maintaining the oil purity

level below NAS 6 grade.

b). It is supplied with Two stage

filtration - In first mode a pre filter ( SS

wire mesh cleanable ) followed by High

efficiency Glass fiber media element,

easy replacement and no additional

efforts are required

- In second mode after pre filter a water

absorbent media element can be used

for removal of free water

Doesn’t work when large amount of water

present in the system, can only remove

particles which can be charged.

i.e. if the water levels are more than 500

ppm – it may not work efficiently &

remove additives)

a).It is basically designed to remove only free

water up to 500 ppm range present in the oil

and suspended solids / sludge of 100 microns

and above, not capable of maintaining oil

purity level NAS- 6 or 7 levels.

b). It can run in two modes

- Clarifier mode : Only sludge will be removed

not fine particles and

required frequent cleaning of the

bowl & frequent replacement of spin discs

- Purifier mode: Water needs to send inside the

bowl for creating Oil seal for removal of free

water , which is time consuming and often at

low RPM the Oil seal breaks.

Effect on

Additives

This is being a non –stress barrier

filtration technology , It doesn’t disturb

the additive package

As per the test results , it stresses the oil

between electrodes and removes sub-

micron level additive package gradually

( Typically anti wear & anti-oxidant range

Often it has been observed that

OEMs do not recommend to use it

continuously because it can damage

the additive package present in the

oil due to high speed of the rotating

disk ( approx. 8000-9000 rpm)

Particulate

removal

efficiency :

Purifier has Ultipor –III glass fiber

media absolute filter element , which

can retain the particles and achieves

the required cleanliness levels at faster

rate

It has Paper type – basket filter of

nominal rated and if any sharp particle

hits/ impinges paper it may puncture. The

filter media is nominal rated and

sometime media migration takes place.

Another disadvantage is whenever the unit

is re- started due to vibration effect it

releases the trapped particles in to the

system. Achieving desired cleanliness level

is at stipulated time frame is a question.

Tendency of removing below 10 micron

particles is difficult. .

Achieving desired cleanliness level is at

stipulated time frame is a question

Have Limitation on fluids range, non-effective

for high viscous fluids.

Cannot perform effectively under the higher

viscous Oil.

Operating

Fluids &

Temperature

Pall Trolley can be used for any mineral

base & synthetic base fluids – and no

heating required and effectively

performs even at 80 deg C

Have Limitation on fluids range, non-

effective for high water base synthetic

fluids. Cannot perform effectively under

the higher temperatures

It has limitation on Viscosities and non –

effective at higher viscosity ranges , sometime

need to heat the oil to run this unit

Maintenance : It is user friendly and no- maintenance

is required as such

It may frequently trip under high water

conditions & frequent

monitoring/replacing/ of paper filter &

electrodes need to be done.

It may frequently trip under water seal

breakage & frequent monitoring/maintenance

of bowl is required very often.

Mobility &

Connectivity

& flow rate

It has greater mobility because of light

weight and compact size. Consumes low

power in comparison to ELC /Centrifuge

and consistent flow rate is maintained

Heavy in comparison to Pall Trolley,

approachability for servicing is problem ,

consumes more power in comparison to

Pall Trolley, will have low flow rates

Heavy in comparison to Pall Trolley,

approachability for servicing is problem ,

consumes more power in comparison to Pall

Trolley, will have low flow rates

LIST OF FEW CUTOMER HAVING PALLSUPERCLEAN OIL FILTRATION TROLLEY ACROSS INDIA

1 Lanco – Udipi 2 x 600 MW ( Dang fang turbines)

2 Lanco- Amarkantak 2 x300 mw ( Dang Fang)

3 Lanco- Kondapalli – GAS TURBINES – CCGT ( GE-USA, HARBIN turbine)

4 Reliance Infra – Hissar – 2 X 600 MW (Shanghai Electric.)

5 Reliance Infra – Rosa – 2 x 300 MW (Shanghai Electric.)

6 JSW- Bellary – 4 x300 mw (Shanghai Electric.)

7 JSPL- Angul – 135 MW ( Dang fang)

8 Lanco Anpara – 2 x600 MW ( Dang fang turbines)

9 TATA-POWER – Jamshedpur 4 x120 MW and other small Steam Turbines

10 KPCL- Bellary – 500 MW – BHEL make

11 KPCL- Raichur- 210 MW – BHEL make

12 KSK- Wardha Power Ltd – 4x 135 MW ( Dang fang)

13 Konaseema Power – Semens Gas Turbine , LMZ steam Turbine

14 Crain Energy – All Gas Compressors Lube Oil conditioning

15 Balco / Vedanta – Korba 4 x 135 MW – (Dangfang)

16 Jsw – Ratnagiri – 4 x 300 MW c

17 ESSAR – Salaya – 2 x 600 MW ( Harbin)

18 ESSAR –Mahan 2 x 600 MW ( Harbin)

19 ADANI POWER – Mundra – 330 MW x 4nos

20 SEPCO – JAHARSU GUDA 4 X600 MW – Dangfang

21 BTPS Bellary BHEL

22 RTPS Raichur BHEL

23 UPCL (Lanco) Udipi Dong Fang

24 LKPL, Kondapalli GE Frame 9FA

25 Reliance Samalkot GE Frame 9FA