foundation repair systems & forensic repairs

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Arizona Ram Jack, LLC Arizona Repair Masons, Inc.

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Full service foundation repair systems for your foundation needs.

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Page 1: Foundation Repair Systems & Forensic Repairs

Arizona Ram Jack, LLCArizona Ram Jack, LLC

Arizona Repair Masons, Inc.

Page 2: Foundation Repair Systems & Forensic Repairs

Menu of Services

• Helical and Hydraulic Piers

• Negative Side Concrete Waterproofing

• Mud-jacking

• Concrete

• Masonry

• Carbon Fiber Wraps

Page 3: Foundation Repair Systems & Forensic Repairs

Helical and Hydraulic Piers

Page 4: Foundation Repair Systems & Forensic Repairs

Foundation Settlement

X Stem Wall Crack

Drywall Cracks

Hydraulic Push Pier

Slab Crack

XXXXX Seperation at Baseboard WS N

E

xxxx

xxxx

Unable to take readings on stem

xxxx

x

xxxx

xxxx

xxxx

Page 5: Foundation Repair Systems & Forensic Repairs

Floor Slab HeaveN

W ES

Stair step crack

Drywall crack

Ceiling Cracks

Door pinch

Stem Crack

Push pier

xxxx

x

xxxxxx

xxxxxx

xxxxxxxxxx

xx

xxxxxx

xxxxxx

xxxx

xxxxxx

xxxxxx

x

Page 6: Foundation Repair Systems & Forensic Repairs

Installation

Page 7: Foundation Repair Systems & Forensic Repairs

Installation

Page 8: Foundation Repair Systems & Forensic Repairs

Helical Anchor

Page 9: Foundation Repair Systems & Forensic Repairs

Helical Anchor - Shaft

Page 10: Foundation Repair Systems & Forensic Repairs

Helical Anchor - Connections

Page 11: Foundation Repair Systems & Forensic Repairs

Push Pier

Page 12: Foundation Repair Systems & Forensic Repairs

Push Pier - Components

Bracket

Expansion Ring / Soil Plug

Hydraulic Cylinders

Driving Head

Guide Sleeve

Page 13: Foundation Repair Systems & Forensic Repairs

Applications

• Pre-Construction

• Additions / Modifications

• Foundation Settlement

Page 14: Foundation Repair Systems & Forensic Repairs

Pre-Construction

Page 15: Foundation Repair Systems & Forensic Repairs

Additions/Modifications

• Anticipated failures– Cut/fill– Expansive soils

• Retaining wall shoring• Retention wall bracing / lateral

movement• Basement additions• 2nd story additions• Edge heave

Page 16: Foundation Repair Systems & Forensic Repairs

Additions/Modifications

Page 17: Foundation Repair Systems & Forensic Repairs

ICC-ES (Formerly ICBO)

• PFC – 5996 (Issued March 1, 2004)

• ICC Evaluation Service, Inc.• National Evaluation Service, Inc. • BOCAI Evaluation Services• ICBO Evaluation Service, Inc.• SBCCI Public Service Testing and Evaluation

Services, Inc.

• Division: 02 – Site Construction• Section: 02465 – Bored Piles

Page 18: Foundation Repair Systems & Forensic Repairs

Case Studies

• Kayenta - Push Piers vs. Helicals

• Post Tension Lowering

• ST Electronics

• Marriott Hotel

• Legacy Custom Builders, Inc

Page 19: Foundation Repair Systems & Forensic Repairs

Monument Valley High SchoolKayenta, AZ

Push Piers vs. Helical

Page 20: Foundation Repair Systems & Forensic Repairs

The Challenge:

•Building settlement up to 8”

•Slab failure

•Unusual soil conditions

Page 21: Foundation Repair Systems & Forensic Repairs

Soil Reports:

Page 22: Foundation Repair Systems & Forensic Repairs
Page 23: Foundation Repair Systems & Forensic Repairs
Page 24: Foundation Repair Systems & Forensic Repairs
Page 25: Foundation Repair Systems & Forensic Repairs

• Hydraulic piers on the perimeter

• Helical piers on the interior

The Solution:

Page 26: Foundation Repair Systems & Forensic Repairs
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Page 31: Foundation Repair Systems & Forensic Repairs

The Results:Pier # Depth (ft)

1 32.672 29.813 454 31.335 456 30.57 458 459 6.3310 30.511 6.1712 45.113 5.514 4615 5.1

Pier # Depth (ft)16 4517 6018 6019 6020 6021 6022 6023 4524 4525 6026 6027 4528 6029 6030 5531 55

Floor Helical

Push Piers

Page 32: Foundation Repair Systems & Forensic Repairs

Remediation Of A Post Tensioned Edge Heaved Structure

Post Tension Lowering

Page 33: Foundation Repair Systems & Forensic Repairs

The Challenge:

• Expansive soils and water intrusion combined to raise the edge of the house on 2 sides.

• The lack of an edge turndown localized the heaving to the sides of the structure.

Page 34: Foundation Repair Systems & Forensic Repairs

Manometer Survey Results

• Note the areas of high readings on the east and south sides.

• The total elevation difference is approximately 2 ¾”

• The areas are localized to with in 5-8 feet of the perimeter.

Page 35: Foundation Repair Systems & Forensic Repairs

Exterior Damage

Page 36: Foundation Repair Systems & Forensic Repairs

Exterior Damage

Page 37: Foundation Repair Systems & Forensic Repairs

Interior Damage

Page 38: Foundation Repair Systems & Forensic Repairs

Interior Damage

Page 39: Foundation Repair Systems & Forensic Repairs

Interior Damage

Page 40: Foundation Repair Systems & Forensic Repairs

The Solution:

1. Install helical piers on the perimeter of the areas that are affected with out raising.

2. Excavate the soil under the raised area leaving an intentional void.

3. Lower the house to the desired elevation4. Secure the helical piers.5. Grout in selected areas.6. Optional cut off wall built around the

perimeter.

Page 41: Foundation Repair Systems & Forensic Repairs

Service Plan

• Note the interior piers at the load bearing interior column footing.

Page 42: Foundation Repair Systems & Forensic Repairs

Interior Column

Page 43: Foundation Repair Systems & Forensic Repairs

Service Plan

Page 44: Foundation Repair Systems & Forensic Repairs

Installation of piers

Page 45: Foundation Repair Systems & Forensic Repairs

Excavation Under The House

Page 46: Foundation Repair Systems & Forensic Repairs

Lowering Of The Pier Settings

Page 47: Foundation Repair Systems & Forensic Repairs

Additional Digging

Page 48: Foundation Repair Systems & Forensic Repairs

Weights Added To The Interior

Page 49: Foundation Repair Systems & Forensic Repairs

Cut-Off Walls

Page 50: Foundation Repair Systems & Forensic Repairs

The Results:

• The manometer survey at the conclusion:

• Note the changes in the elevations at the raised area.

• Slab brought to within ½” of optimal.

Page 51: Foundation Repair Systems & Forensic Repairs

The Results:

Page 52: Foundation Repair Systems & Forensic Repairs

The Results:

Page 53: Foundation Repair Systems & Forensic Repairs

The Results:

Page 54: Foundation Repair Systems & Forensic Repairs

The Results:

Page 55: Foundation Repair Systems & Forensic Repairs

ST Electronics

Additional Capacity Retrofit

Page 56: Foundation Repair Systems & Forensic Repairs

The Challenge:

• Water tank capacity not designed into the slab.

• Tank Capacity 140,000lbs• 12” Thick Slab• Undermined • Reinforcing found at the bottom of the

slab

Page 57: Foundation Repair Systems & Forensic Repairs

The Solution:

• Seven [7] - 20kp piers installed through slab

• 7*20 = 140kp

Page 58: Foundation Repair Systems & Forensic Repairs

Installation of piers

Page 59: Foundation Repair Systems & Forensic Repairs

The Marriott HotelScottsdale, AZ

Saving Time and Money

Page 60: Foundation Repair Systems & Forensic Repairs

The Challenge:

• Differential settlement in slab

• Equipment pad settlement

• Masonry wall settlement

• Concrete Replacement– Architectural finish

– Delivery dock downtime

Page 61: Foundation Repair Systems & Forensic Repairs

The Solution:

• Mud jack the slab

• Stitch the cracks

• Helical anchors– Equipment pads

– Masonry walls

Page 62: Foundation Repair Systems & Forensic Repairs

DESCRIPTION: PRICEReplace concrete & block per plan. Dowel & match colors as close as possibleInstall 2 helical piers. (Includes 25 yr warrantee)

Includes HVAC tech & machinery shimming as needed.Includes waterproofing in planters and replacement of landscape as needed. 62,451.23$

Alternate1: Mud jack, Grind, and Stitch crack at the east end of Area 2 with (3,499.00)$ Roadmender Polyurethane.

Alternate 2: Mud jack sunken sidewalks in area 2 outside (3,251.00)$ Alternate 3: Mud jack sunken sidewalk and paving in Area 3 (4,862.00)$ Alternate 4: Install 20 helicals in equipment room instead of replacement

and dowels of surrounding concrete. (25 yr Warrantee) (2,150.00)$ Alternate 5: Install 3 helicals and raise existing sunken block walls

in area 3. (25 yr Warrantee) (2,696.00)$

All cars parked near the w ork w ill need to be moved ahead of time or be tow ed by management.We cannot be responsible for damage to existing infrastructure (i.e. plumbing, phone), not installed to at least 24" below grade.Removals assume existing concrete is 4" thick. w ith no reinforcing. If thicker concrete is discovered, then prices w ill need to be adjusted.Job is bid to be completed in one job mobilization additional mobilizations w ill be charged to recover additional cost.All irrigation modifications and repairs by others. Price includes clean up and haul off.

WORK SUB TOTAL 45,993.23$ TAX SC 0.0501 2,304.26$ TOTAL 48,297.49$

The Savings:

Page 63: Foundation Repair Systems & Forensic Repairs

The Results:

• $16,000 in savings• Job completion

– 1 week vs. 9 weeks

• Accepted deliveries right after mud jacking

• Minimal guest disruption

Page 64: Foundation Repair Systems & Forensic Repairs

The Results:

Page 65: Foundation Repair Systems & Forensic Repairs

The Results:

Page 66: Foundation Repair Systems & Forensic Repairs

Legacy Custom BuildersTempe, AZ

Basement Addition

Page 67: Foundation Repair Systems & Forensic Repairs

The Challenge:

• Homeowner wanted a basement– Excavation near structure would be

needed

• Possible movement in foundation, support would be needed

Page 68: Foundation Repair Systems & Forensic Repairs

The Challenge:

• Soils in the Area of Influence Would Effect the Foundation

Page 69: Foundation Repair Systems & Forensic Repairs

The Solution:

• Deep driven piers– Extended Guide Sleeve

– 6ft - Custom made

Guide Sleeve

Page 70: Foundation Repair Systems & Forensic Repairs

Service Plan

Page 71: Foundation Repair Systems & Forensic Repairs

The Results:

Page 72: Foundation Repair Systems & Forensic Repairs

The Results:

Page 73: Foundation Repair Systems & Forensic Repairs

The Results:

• Piers placed

• Basement added

• No subsidence

Page 74: Foundation Repair Systems & Forensic Repairs

Let’s Talk About Concrete

Page 75: Foundation Repair Systems & Forensic Repairs

Negative Side Concrete Waterproofing

Page 76: Foundation Repair Systems & Forensic Repairs

The 2 Types of Concrete

That which HAS cracked

AND

That which WILL crack

Page 77: Foundation Repair Systems & Forensic Repairs

The Inherent Nature of Concrete

Water leaving concrete as it cures leaves behind capillaries

Capillaries are filled by water after the curing is complete resulting in internal stresses

Page 78: Foundation Repair Systems & Forensic Repairs

The “Life Cycle” of Concrete

SteelCorrosion

CrackingStructural Deterioration

Extensive Repair

Expansion Stress

Water Penetration

Page 79: Foundation Repair Systems & Forensic Repairs

Reasons For Waterproofing

• Leak Prevention

• Corrosion Resistance

• Aesthetics

Page 80: Foundation Repair Systems & Forensic Repairs

How Does Krystol Work ?• Krystol works to further react the

unhydrated cement particles in concrete thereby improving the natural hydration process of concrete.

• Krystol simultaneously fills the remaining pores and capillaries with millions of hair-like crystals resulting in impermeable concrete.

• The Krystol reaction will penetrate throughout the concrete mass wherever moisture is present and does not shrink in the absence of moisture.

Magnified Plain Concrete

Magnified KIM Concrete

Page 81: Foundation Repair Systems & Forensic Repairs

Slurry Application

Page 82: Foundation Repair Systems & Forensic Repairs

Cracking & Self Sealing

Concrete block was struck with a hammer to intentionally crack block.

Page 83: Foundation Repair Systems & Forensic Repairs

Cracking & Self Sealing

After 7 days leak is being healed

Page 84: Foundation Repair Systems & Forensic Repairs

Cracking & Self Sealing

Leakage was stopped completely by the formation of crystals within two weeks.

Page 85: Foundation Repair Systems & Forensic Repairs

Below Grade Pits at Ocean Construction

• KRYSTOL T1 and KRYSTOL T2 were used to waterproof this below grade pit against significant hydrostatic water pressure in 1975. The equipment room is located at the edge of the Fraser river, 17-feet below the water table.

“Almost 30 years ago we used the Krystol Waterproofing Treatment to stop substantial leaking in our concrete pits. They are still dusty dry today and we have been happy customers ever since.” Ron Boyes, Superintendent, Ocean Construction Ltd.

Page 86: Foundation Repair Systems & Forensic Repairs

Repairing Cracked & Leaking Concrete

Step 1 Step 2 Step 3 Step 5Step 4

Krystol Specification #1

Page 87: Foundation Repair Systems & Forensic Repairs

Mud-jacking

Page 88: Foundation Repair Systems & Forensic Repairs

Mud-jacking

• A pattern of 1-58”holes is drilled through out the sunken slab

Page 89: Foundation Repair Systems & Forensic Repairs

Mud-jacking

• Grout is pumped under the slab, once void is filled the grout pressurizes and raises the slab to the desired height

Page 90: Foundation Repair Systems & Forensic Repairs

Mud-jacking

• The holes are then patched with cement

Page 91: Foundation Repair Systems & Forensic Repairs

Mud-jacking

Page 92: Foundation Repair Systems & Forensic Repairs

Mud-jacking

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Mud-jacking

Page 94: Foundation Repair Systems & Forensic Repairs

Mud-jacking

Page 95: Foundation Repair Systems & Forensic Repairs

Mud-jacking

Page 96: Foundation Repair Systems & Forensic Repairs

Concrete Stitching

Page 97: Foundation Repair Systems & Forensic Repairs

Microdoweling

Page 98: Foundation Repair Systems & Forensic Repairs

What is MICRODOWELING?

Page 99: Foundation Repair Systems & Forensic Repairs

Technical Data Summary

• Hardness @ 72F 72D

• Compressive Strength (w/sand) 4500psi

• Elongation: 6%

• Tensil Strength 4475psi

• Bond Strength, Cal-551 1100psi

• Viscosity (at application) 9 cps

• V.O.C. (Mixed): 5.5 g/l

• Solids: 98%

• Cured Color (not exposed to sunlight) Gray

Page 100: Foundation Repair Systems & Forensic Repairs

Job Pics

Page 101: Foundation Repair Systems & Forensic Repairs

Job Pics

Crack is Identified Scored and Cleaned out

Mender and Sand is Added

Page 102: Foundation Repair Systems & Forensic Repairs

Job Pics

Crack Being Repaired at Full Depth, Sand Is Added to Stop

Sinkers

Additional Material Is Added to Fill the

Crack Up

Excess Material is Troweled and

Scraped

Page 103: Foundation Repair Systems & Forensic Repairs

Job Pics

After 10 Min. The concrete is ready. A grinding stone is used to blend the

repair

Relay can be added to cover the repaired slab

Completed Repair

Page 104: Foundation Repair Systems & Forensic Repairs

Concrete & Masonry

Page 105: Foundation Repair Systems & Forensic Repairs

Concrete & Masonry

Concrete– Replacement– Patching– Cut-off wall installment

Masonry– Tuck pointing– Lentils– Sign bases– Wall Repairs

Page 106: Foundation Repair Systems & Forensic Repairs

Concrete - Fountains

Page 107: Foundation Repair Systems & Forensic Repairs

Carbon Fiber Wraps

Page 108: Foundation Repair Systems & Forensic Repairs

Carbon Fiber Wraps

Page 109: Foundation Repair Systems & Forensic Repairs

What Are FRP Composites?

Polymer Resin Matrix

Reinforcing Fiber(Glass, Carbon, Kevlar, etc.)

Interphase Coupling Agent

Page 110: Foundation Repair Systems & Forensic Repairs

Advantages of Carbon Fiber

• High Strength (400 KSI Tensile)

• Low Weight (less than 0.5 pounds per sq. ft.)

• Corrosion Resistance (pH 2 – pH 13)

• Thermal Compatibility

• Excellent Fatigue Behavior

• Non-conductive (glass), Conductive (carbon)

• Speed of Construction

• Low Cost

Page 111: Foundation Repair Systems & Forensic Repairs

• Beams

• Walls

• Slabs

• Columns

• PCCP Pipe

• Metal Pipe

Typical Applications

Page 112: Foundation Repair Systems & Forensic Repairs

Steel Beam Repair

Page 113: Foundation Repair Systems & Forensic Repairs

Steel Beam Repair

Prep Steel Beam

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Steel Beam Repair

Applying Tack Coat & Galvanic Insulator

Page 115: Foundation Repair Systems & Forensic Repairs

Steel Beam Repair

Installing Laminate

Page 116: Foundation Repair Systems & Forensic Repairs

Steel Beam Repair

2nd Layer

Page 117: Foundation Repair Systems & Forensic Repairs

• Problem:

– Corrosion

– Cracking

– Spalling

• Solution:

– B-Series™ Carbon Wrap

– U-Series™ Carbon Wrap

Walls Slabs and Columns

Page 118: Foundation Repair Systems & Forensic Repairs

Prime Tack Coat Apply

Resin Coat

Wet Lay Up

Page 119: Foundation Repair Systems & Forensic Repairs

Prime Resin Apply Fabric

Resin Coat

Dry Lay Up

Page 120: Foundation Repair Systems & Forensic Repairs

Prime Tack Coat

Apply Coat

Laminates Lay Up

Page 121: Foundation Repair Systems & Forensic Repairs

In Closing…

Page 122: Foundation Repair Systems & Forensic Repairs

Arizona Ram Jack, LLCArizona Ram Jack, LLC

Questions?