fort leonard wood - vwi.com manual_ (jan09).pdfwall mounted package air conditioner parts...
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FORT LEONARD WOOD
Operation & Maintenance
(O&M) Manuals
For
Modular Clinic
W91278-07-D-0059/0002
Modular Clinic Operations and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
TABLE OF CONTENTS
HVAC
Summary (Vendor, Equipment Data & Enclosures)
Manuals, Documents & Guides
Wall-Mount Air Conditioners – Wa (60hz) (12 Pages)
Wall Mounted Package Air Conditioner Parts Replacement Manual (14 Pages)
Replacement Parts Manual Wall Mount Heater Package (5 Pages)
Literature Assembly Document
Installation Instructions (21 pages)
Supplemental 50Hz Instructions (2 pages)
User’s Guide (9 pages)
Warranty (2 pages)
Servicing Procedures (9 pages)
Troubleshooting Chart for Air Conditioners (1 page)
Troubleshooting Chart for Air to Air Heat Pumps (1 page)
Water Heater Summary (Vendor, Equipment Data & Enclosures)
Manuals, Documents & Guides
Installation Instructions And Use & Care Guide (15 Pages)
Product Details
Limited Warranty
Thermostats Summary (Vendor, Equipment Data & Enclosures)
Manuals, Documents & Guides
Thermostat Location Drawing (Yellow Highlight)
Luxpro Psp511lc Specifications
Luxpro Installation And Operating Instructions
Lux Products Corporation Limited Warranty
Other Installed Products Vinyl Floor Tile
Product Summary
Product Details
Technical Data
Maintenance
Warranty
Sinks, Toilets & Urinals
Product Summary
Product Details
Sink –Model Briggs Whitman Data Sheets
Toilet - Model Briggs Abington Data Sheets
Urinal – Model Briggs Hilton
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
HVAC
VENDOR:
Bard Manufacturing Company, Inc
1914 Randolf Drive
Bryan, Ohio 43506-0607
Telephone: 419-636-1194
Technical Service Fax: 419-636-4744
EQUIPMENT DATA
Five (5) 4-Ton Units with individual controls
Model Number
Air Conditioner WA484-A10
Heater Package EHWA05-A10
Serial Numbers:
236K082540099-02
236K082540090-02
236K082540086-02
236K082540089-02
236H082521151-02
HVAC ENCLOSURES
1. WALL-MOUNT AIR CONDITIONERS – WA (60HZ) (12 PAGES)
2. WALL MOUNTED PACKAGE AIR CONDITIONER PARTS REPLACEMENT
MANUAL (14 PAGES)
3. REPLACEMENT PARTS MANUAL WALL MOUNT HEATER PACKAGE (5
PAGES)
4. LITERATURE ASSEMBLY DOCUMENT
Installation Instructions (21 pages)
Supplemental 50Hz Instructions (2 pages)
User’s Guide (9 pages)
Warranty (2 pages)
Servicing Procedures (9 pages)
Troubleshooting Chart for Air Conditioners (1 page)
Troubleshooting Chart for Air to Air Heat Pumps (1 page)
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
This Page Deliberately Left Blank
Form No. S3208-1108Supersedes S3208-908Page 1 of 12
THE WALL-MOUNT™ AIR CONDITIONERS - WA (60HZ)
Aluminum Finned Copper Coils:
Grooved tubing and enhanced louvered
fin for maximum heat transfer and
energy efficiency.
Twin Blowers:
Move air quietly. Most models feature
multispeed blower motors providing
airflow adjustment for high and low
static operation. Motor overload
protection is standard on all models.
Air Conditioner Compressor:
Reciprocating compressors with
crankcase heater and discharge
muffler are standard on 1.5 and 2 ton
models.
Scroll Compressors eliminate need for
crankcase heater. Standard on 2.5 to
5 ton, and available on 2 ton models.
Phase Rotation Monitor:
Standard on all 3 phase scroll
compressors. Protects against reverse
rotation if power supply is not properly
connected. Not required on
reciprocating compressors.
Galvanized 20 Gauge Zinc Coated
Steel Cabinet:
Cleaned, rinsed, sealed and dried
before the polyurethane primer is
applied. The cabinet is handsomely
finished with a baked on textured
enamel, which allows it to withstand
1000 hours of salt spray tests per
ASTM B117-03.
Electrical Components:
Are easily accessible for routine
inspection and maintenance through a
right side, service panel opening.
Features a lockable, hinged access
cover to the circuit breaker or pull
disconnect switch.
Electric Heat Strips:
Features an automatic limit and thermal
cut-off safety control. Heater packages
can be factory or field installed for all 1.5
through 5 ton models.
One Inch, Disposable Air Filters:
Are standard equipment. Optional one
inch washable filters available and filter
racks permit the addition of 2" pleated
filter. Factory or field installed.
Condenser Fan and Motor
Shroud Assembly:
Slides out for easy access.
Barometric Fresh Air Damper:
Standard on all units. Allows up to 25%
outside fresh air.
Built-in Circuit Breakers:
Standard on all electric heat versions of
single (230/208 volt) and three phase
(230/208 volt) equipment. Toggle
disconnects are standard on all electric
heat versions of three phase (460 volt)
equipment.
Slope Top:
Standard feature for water run-off.
Full Length Mounting Brackets:
Built into cabinet for improved
appearance and easy installation.
NOTE: Bottom mounting bracket
included to assist in installation.
Top Rain Flashing:
Standard feature on all models.
All packages are
designed to meet your
specific ventilation
requirements utilizing one
of five ventilation
options for the product.
The ventilation package is
mounted within the unit
eliminating the need for
an exterior mounted hood
or damper assembly on
the unit. All assemblies
can be factory installed,
installed in the field at
time of installation or as a
retrofit system after
installation.
� Standard - Barometric
Fresh Air Damper
� Optional - Motorized
Fresh Air Damper
� Optional - Blank off
Plate
� Optional - Commercial
Room Ventilator w/Exhaust
• CRV - Spring Return
• CRVP - Power Return
� Optional - Economizer w/
Exhaust
� Optional - Energy
Recovery Ventilator
The Bard Wall-Mount Air Conditioner is a self contained energy efficient
system, which is designed to offer maximum indoor comfort at a minimal
cost without using valuable indoor floor space or outside ground space.
This unit is the ideal product for versatile applications such as: new
construction, modular offices, school modernization, telecommunication
structures, portable structures or correctional facilities. Factory or field
installed accessories are available to meet specific job requirements.
Ventilation System Packages
•Complies with efficiency requirements of ANSI/ASHRAE/IESNA 90.1-2007.
•Certified to ANSI/ARI Standard 390-2003 for SPVU (Single Package Vertical Units).
•Commercial Product - Not intended for Residential application.
WA-SERIES 60Hz 1.5 to 5 Ton (18,300 to 57,500 Btuh) Right Side Control Panel Refrigerant 22
Engineered Features
MEA # 357-93-E
Form No. S3208-1108Supersedes S3208-908Page 2 of 12
SLEDOM A-281AW A-242AW B-242AW C-242AW A-352AW B-352AW A-203AW B-203AW C-203AW A-273AW B-273AW C-273AW
zH06--gnitaRlacirtcelE 1-802/032 1-802/032 3-802/032 3-064 1-802/032 3-802/032 1-802/032 3-802/032 3-064 1-802/032 3-802/032 3-064
egnaRegatloVgnitarepO 352-791 352-791 352-791 605-414 352-791 352-791 352-791 352-791 605-414 352-791 352-791 605-414
AtiucriC--rosserpmoC
egatloV 802/032 802/032 802/032 064 802/032 802/032 802/032 802/032 064 802/032 802/032 064
spmAdaoLdetaR 0.8/0.7 0.01/5.9 9.6/6.6 6.3 5.9/6.8 0.7/5.6 9.21/2.21 4.8/4.8 2.4 3.71/5.61 0.11/5.01 2.5
tiucriChcnarBtnerruCnoitceleS
0.9 0.01 0.7 0.4 3.01 1.7 1.41 0.9 5.4 3.71 0.11 5.5
spmArotoRkcoL 94/94 65/65 15/15 52 45/45 54/54 37/37 36/36 13 001/001 77/77 73
epyTrosserpmoC .piceR .piceR .piceR .piceR llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS
resnednoC&rotoMnaF
MPR--PH--rotoMnaF 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1 5701-5/1
spmA--rotoMnaF 2.1 2.1 2.1 4.1 2.1 2.1 5.1 5.1 4.1 5.1 5.1 4.1
MFC/AID--naF 0061-"81 0061-"81 0061-"81 0061-"81 0061-"81 0061-"81 0012-"02 0012-"02 0012-"02 0091-"02 0091-"02 0091-"02
.pavE&rotoMrewolB
DPS-MPR-PH--rotoMrewolB 1-0011-6/1 1-0011-6/1 1-0011-6/1 2-0011-3/1 1-0011-6/1 1-0011-6/1 2-0011-3/1 2-0011-3/1 2-0011-3/1 2-0011-3/1 2-0011-3/1 2-0011-3/1
spmA--rotoMrewolB 0.1 0.1 0.1 1.1 0.1 0.1 2.2 2.2 1.1 2.2 2.2 1.1
.P.S.E&gnilooCMFC)lioCteW-detaR(retliF/w
04.-056 02.-008 02.-008 02.-008 02.-008 02.-008 04.-0001 04.-0001 04.-0001 03.-0011 03.-0011 03.-0011
.DTS)sehcni(seziSretliF 1x52x61 1x52x61 1x52x61 1x52x61 1x52x61 1x52x61 1x03x61 1x03x61 1x03x61 1x03x61 1x03x61 1x03x61
.SBL--thgieWgnippihS 003 003 003 003 003 003 553 553 553 553 553 553
SLEDOM 281AW 242AW 352AW 203AW 273AW 324AW 484AW 206AW 506AW
HUTByticapaCgnilooC 1 003,81 004,32 000,32 000,03 000,63 000,24 005,74 005,75 005,65
REE 2 02.9 02.9 08.9 03.9 02.9 02.9 06.9 07.8 00.9
REES 3 02.01 05.01 00.11 06.01 00.01 06.01 00.11 02.01 02.01
Specifications 1-1/2 Ton through 3 Ton
SLEDOM A-324AW B-324AW C-324AW A-484AW B-484AW C-484AW A-206AW B-206AW C-206AW A-506AW B-506AW C-506AW
zH06--gnitaRlacirtcelE 1-802/032 3-802/032 3-064 1-802/032 3-802/032 3-064 1-802/032 3-802/032 3-064 1-802/032 3-802/032 3-064
egnaRegatloVgnitarepO 352-791 352-791 605-414 352-791 352-791 605-414 352-791 352-791 605-414 352-791 352-791 605-414
AtiucriC--rosserpmoC
egatloV 802/032 802/032 064 802/032 802/032 064 802/032 802/032 064 802/032 802/032 064
spmAdaoLdetaR 12/3.91 8.11/8.11 1.6 8.02/2.02 3.21/9.11 2.6 5.82/0.62 4.81/1.81 8.6 0.62/0.52 7.51/1.51 5.7
tiucriChcnarBtnerruCnoitceleS
12 5.21 5.6 8.12 9.21 5.6 0.92 0.91 0.9 0.92 0.81 0.9
spmArotoRkcoL 721/721 88/88 24 131/131 19/19 64 841/841 731/731 26 841/841 321/321 26
epyTrosserpmoC llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS llorcS
resnednoC&rotoMnaF
DPS-MPR-PH--rotoMnaF 2-528-3/1 2-528-3/1 1-528-3/1 2-528-3/1 2-528-3/1 1-528-3/1 2-058-3/1 2-058-3/1 2-058-3/1 1-0011-3/1 1-0011-3/1 1-0011-3/1
spmA--rotoMnaF 5.2 5.2 3.1 5.2 5.2 3.1 5.2 5.2 3.1 0.4 0.4 7.1
MFC/AID--naF 0062-"42 0062-"42 0062-"42 0062-"42 0062-"42 0062-"42 0062-"42 0062-"42 0062-"42 0082-"42 0082-"42 0082-"42
.pavE&rotoMrewolB
DPS-MPR-PH--rotoMrewolB 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1 2-0701-2/1
spmA--rotoMrewolB 3.3 3.3 9.1 3.3 3.3 9.1 3.3 3.3 9.1 3.3 3.3 9.1
.P.S.E&gnilooCMFC)lioCteW-detaR(retliF/w
03.-0041 03.-0041 03.-0041 02.-0551 02.-0551 02.-0551 03.-0071 03.-0071 03.-0071 03.-0071 03.-0071 03.-0071
.DTS)sehcni(seziSretliF 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02 1x03x02
.SBL--thgieWgnippihS 005 005 005 005 005 005 005 005 005 005 005 005
1 Capacity is certified in accordance with ANSI/ARI Standard 390-2003 and tested in accordance with ARI Standard 210/240-2008.
2 EER = Energy Efficiency Ratio and is certified in accordance with ANSI/ARI Standard 390-2003.
3 SEER = Seasonal Energy Efficiency Ratio and is tested in accordance with ARI Standard 210/240-2008.
All ratings based on fresh air intake being 100% closed (no outside air introduction).
Capacity and Efficiency Ratings
Specifications 3-1/2 Ton through 5 Ton
Form No. S3208-1108Supersedes S3208-908Page 3 of 12
Bard Wall-Mounts are designed to provide optional ventilation packages to meet all of your ventilation and indoor air quality requirements. All
units are equipped with a barometric fresh air damper as the standard ventilation package. All ventilation packages can be built-in at the
factory or field-installed at a later date.
Manufactured under U.S. Patent Nos. 5,485,878; 5,301,744;
5,002,116; 4,924,934; 4,875,520; 4,825,936; 6,310,330.
Barometric Fresh Air Damper
Motorized Fresh Air Damper
Commercial Room Ventilator
Economizer
Energy Recovery Ventilator
BAROMETRIC FRESH AIR DAMPER - BFAD STANDARD
The barometric fresh air damper is a standard feature on all models. It is installed on the inside of the service
door and allows outside ventilation air, up to 25% of the total airflow rating of the unit, to be introduced through the
air inlet openings and to be mixed with the conditioned air. The damper opens during blower operation and
closes when the blower is off. Adjustable blade stops allow different amounts of outside air to be introduced into
the building and can be easily locked closed if required.
BLANK OFF PLATE - BOP OPTIONALA blank off plate is installed on the inside of the service door. It covers the air inlet openings, which restricts any
outside air from entering the unit. The blank off plate should be utilized in applications where outside air is not
required to be mixed with the conditioned air.
MOTORIZED FRESH AIR DAMPER - MFAD OPTIONALThe motorized fresh air damper is internally mounted behind the service door and allows outside ventilation air,
up to 25% of the total airflow rating of the unit, to be introduced through the air inlet openings and to be mixed
with the conditioned air. The two position damper can be fully open or closed. The damper blade is powered
open by a 24VAC motor with spring return on power loss. The damper can be controlled by indoor blower
operation or can be field connected to be managed based on building occupancy.
COMMERCIAL ROOM VENTILATOR - CRV OPTIONALThe built-in commercial room ventilator is internally mounted behind the service door and allows outside
ventilation air, up to 50% of the total airflow rating of the unit, to be introduced through the air inlet openings.
It includes a built-in exhaust air damper.
The commercial room ventilator (CRV) is a simple and innovative approach to improving the indoor air quality by
providing fresh air intake and exhaust capability through the CRV. The damper can be easily adjusted to control the
amount of fresh air supplied into the building. The CRV can be controlled by indoor blower operation or field controlled
based on room occupancy. Two versions available (except on 1.5 and 2-Ton models). The CRV and CRVS are
power open - spring return on power loss, and CRVP is power open and power close. Complies with ANSI/ASHRAE
Standard 62.1 “Ventilation for Acceptable Indoor Air Quality”.
ECONOMIZER - EIFM OPTIONALThe built-in economizer system is internally mounted behind the service door and allows outdoor air to be
introduced through the air inlet openings. The amount of outdoor air varies in response to the system controls and
settings defined by the end user. It includes a built-in exhaust air damper. The economizer is designed to provide
“free cooling” when outside air conditions are cool and dry enough to satisfy cooling requirements without running
the compressor. This in turn provides lower operating costs, while extending the life of the compressor.
Standard Features:
• One Piece Construction - Easy to install with no mechanical linkage adjustment required.
• Exhaust Air Damper - Built in with positive closed position. Provides exhaust air capability to prevent
pressurization of tight buildings.
• Actuator Motor - 24 volt, power open, spring return with built in torque limiting switch.
• Proportioning Type Control - for maximum “free cooling” economy and comfort.
• Moisture Eliminator & Prefilter - permanent, washable aluminum construction.
• Enthalpy Control - adjustable to monitor outdoor temperature and humidity.
• Minimum Position Potentiometer - adjustable to control minimum damper blade position for ventilation
purposes.
• Mixed Air Sensor - to monitor outside and return air to automatically modulate damper position.
WALL-MOUNT ENERGY RECOVERY VENTILATOR - WERV OPTIONALThe wall-mount energy recovery ventilator (WERV) is a highly innovative approach to meeting indoor air quality
ventilation requirements as established by ANSI/ASHRAE Standard 62.1. The WERV allows from 200 to 450
CFM (depending upon model) of fresh air and exhaust through the unit while maintaining superior indoor comfort
and humidity levels. In most cases this can be accomplished without increasing equipment sizing or operating
costs. Heat transfer efficiency is up to 67% during summer and 75% during winter conditions.
The WERV consists of a unique “rotary energy recovery cassette” that provides effective sensible and latent heat
transfer capabilities during summer and winter conditions. Various control schemes are addressed including
limiting ventilation during building occupancy only.
The WERV is designed to be internally mounted behind the service door in the WA, WH or WL model wall-mount
units. It can be built-in at the factory or field installed as an option. WERV-*3C and WERV-*5C can be
independently adjusted for intake and exhaust rates.
NOTE: The above vent systems are intake only without built-in exhaust capability. Building will likely require
separate field installed barometric relief or mechanical exhaust elsewhere within the conditioned space. Balancing
dampers in the return air grille may be required to achieve specified amount of outdoor air intake.
Ventilation System Packages
Form No. S3208-1108Supersedes S3208-908Page 4 of 12
WA
18
, W
A2
4 &
WA
25
TO
TA
L A
ND
VE
NT
ILA
TIO
N A
IRF
LO
W
0
100
200
300
400
500
600
700
800
900
10
00
11
00
AB
CD
EF
Ve
nt
Po
sit
ion
Airflow (cfm)
Tota
l A
ir 0
ES
P
Tota
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ir .
15
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P
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3 E
SP
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5 E
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WA
30
& W
A3
7 H
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SP
EE
D T
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AN
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EN
TIL
AT
ION
AIR
FL
OW
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
AB
CD
EF
Ven
t P
osit
ion
Airflow (cfm)
To
tal A
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P
To
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SP
To
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WA
30
& W
A3
7 L
OW
SP
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AIR
FL
OW
0
10
0
20
0
30
0
40
0
50
0
60
0
70
0
80
0
90
0
10
00
AB
CD
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Ve
nt
Po
sit
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Airflow (cfm)T
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Form No. S3208-1108Supersedes S3208-908Page 5 of 12
WA
42
& W
A4
8 H
IGH
SP
EE
D T
OT
AL
AN
D V
EN
TIL
AT
ION
AIR
FL
OW
0
100
200
300
400
500
600
700
800
900
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
18
00
19
00
20
00
21
00
AB
CD
EF
Ven
t P
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n
Airflow (cfm)
Tota
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4 E
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AIR
FL
OW
0
10
0
20
0
30
0
40
0
50
0
60
0
70
0
80
0
90
0
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
AB
CD
EF
Ve
nt
Po
sit
ion
Airflow (cfm)
Tota
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P
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4 E
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WA
60
HIG
H S
PE
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TO
TA
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VE
NT
ILA
TIO
N A
IRF
LO
W
0
100
200
300
400
500
600
700
800
900
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
18
00
19
00
20
00
21
00
22
00
AB
CD
EF
Ve
nt
Po
sit
ion
Airflow (cfm)
Tota
l A
ir 0
ES
P
Tota
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2 E
SP
Tota
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4 E
SP
Ven
t A
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P
Ven
t A
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ES
P
Ven
t A
ir .4
ES
P
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
AB
CD
EF
Ven
t P
osit
ion
Airflow (cfm)
Tota
l A
ir 0
ES
P
Tota
l A
ir .
2 E
SP
Tota
l A
ir .
4 E
SP
Vent
Air 0
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P
Vent
Air .
2 E
SP
Vent
Air .
4 E
SP
WA
60
LO
W S
PE
ED
TO
TA
L A
ND
VE
NT
ILA
TIO
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IRF
LO
W
Co
mm
ercia
l R
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m V
en
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rm
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ata
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RV
S-5
an
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P-5
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en
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ata
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RV
S-5
an
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RV
P-5
Form No. S3208-1108Supersedes S3208-908Page 6 of 12
LEGEND:
VLT = Ventilation Load - Total
VLS = Ventilation Load - Sensible
VLL = Ventilation Load - Latent
HRT = Heat Recovery - Total
HRS = Heat Recovery - Sensible
HRL = Heat Recovery - Latent
WVL = Winter Ventilation Load
WHR= Winter Heat Recovery
Performance and Application Data- WERV-*2B
ECNAMROFREPGNITAEHRETNIWB2*-VREW)BDF°07SNOITIDNOCNGISEDROODNI(
tneibmA.D.O
ETARNOITALITNEVMFC052
.FFE%47MFC522
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MFC002--ETARNOITALITNEVYCNEICIFFE%36
/BDBW F TLV SLV LLV TRH SRH LRH TLV SLV LLV TRH SRH LRH TLV SLV LLV TRH SRH LRH
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57 52911 0018 5231 4937 2205 228 72701 7827 1443 8576 1954 8612 0459 0846 0603 0106 2804 8291
07 0018 0018 0 2205 2205 0 7827 7827 0 1954 1954 0 0846 0846 0 2804 2804 0
56 0018 0018 0 2205 2205 0 7827 7827 0 1954 1954 0 0846 0846 0 2804 2804 0
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08 05571 0576 00801 18801 5814 6966 88751 2706 6179 6499 6283 1216 04041 0045 0468 5488 2043 3445
57 52911 0576 5715 4937 5814 9023 72701 2706 5564 8576 6283 3392 0459 0045 0414 0106 2043 8062
07 3686 0576 311 5524 5814 07 3716 2706 101 9883 6283 46 0945 0045 09 8543 2043 65
56 0576 0576 0 5814 5814 0 2706 2706 0 6283 6283 0 0045 0045 0 2043 2043 0
06 0576 0576 0 5814 5814 0 2706 2706 0 6283 6283 0 0045 0045 0 2043 2043 0
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08 05571 0045 05121 18801 8433 3357 88751 8584 03901 6499 0603 6886 04041 0234 0279 5488 2272 4216
57 52911 0045 5256 4937 8433 6404 72701 8584 0785 8576 0603 8963 0459 0234 0225 0106 2272 9823
07 3686 0045 3641 5524 8433 709 3716 8584 5131 9883 0603 928 0945 0234 0711 8543 2272 737
56 0045 0045 0 8433 8433 0 8584 8584 0 0603 0603 0 0234 0234 0 2272 2272 0
06 0045 0045 0 8433 8433 0 8584 8584 0 0603 0603 0 0234 0234 0 2272 2272 0
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08 05571 0504 00531 18801 1152 0738 88751 3463 54121 6499 5922 1567 04041 0423 00801 5488 1402 4086
57 52911 0504 5787 4937 1152 3884 72701 3463 4807 8576 5922 3644 0459 0423 0036 0106 1402 9693
07 3686 0504 3182 5524 1152 4471 3716 3463 0352 9883 5922 4951 0945 0423 0522 8543 1402 7141
56 0504 0504 0 1152 1152 0 3463 3463 0 5922 5922 0 0423 0423 0 1402 1402 0
06 0504 0504 0 1152 1152 0 3463 3463 0 5922 5922 0 0423 0423 0 1402 1402 0
58
08 05571 0072 05841 18801 4761 7029 88751 9242 95331 6499 0351 6148 04041 0612 08811 5488 1631 4847
57 52911 0072 5229 4937 4761 0275 72701 9242 8928 8576 0351 8225 0459 0612 0837 0106 1631 9464
07 3686 0072 3614 5524 4761 1852 3716 9242 4473 9883 0351 9532 0945 0612 0033 8543 1631 8902
56 0072 0072 0 4761 4761 0 9242 9242 0 0351 0351 0 0612 0612 0 1631 1631 0
06 0072 0072 0 4761 4761 0 9242 9242 0 0351 0351 0 0612 0612 0 1631 1631 0
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57 52911 0531 57501 4937 738 7556 72701 4121 3159 8576 567 3995 0459 0801 0648 0106 086 0335
07 3686 0531 3155 5524 738 8143 3716 4121 9594 9883 567 4213 0945 0801 0144 8543 086 8772
56 3632 0531 3101 5641 738 826 5212 4121 119 9331 567 745 0981 0801 018 0911 086 015
06 0531 0531 0 738 738 0 4121 4121 0 567 567 0 0801 0801 0 086 086 0
57
07 3686 0 3686 5524 0 5524 3716 0 3716 9886 0 9883 0945 0 0945 8543 0 8543
56 3632 0 3632 5641 0 5641 5212 0 5212 9331 0 9331 0981 0 0981 0911 0 0911
06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Form No. S3208-1108Supersedes S3208-908Page 7 of 12
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Form No. S3208-1108Supersedes S3208-908Page 8 of 12
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
2 Based on 75C copper wire. All wiring must conform to the National Electrical Code and all local codes.
3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor sizing.
Caution: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3)
current carrying conductors are in a raceway. * Top outlet supply option is available only factory installed and only on the selected models.
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses & conductor wires in accordance with the National Electrical Code and all local codes.
tiucriCelgniS tiucriClauD
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3 muminiMtiucriCyticapmA
1 mumixaMesuFlanretxE.rkrB.tkCro
2 dleiFrewoPeziSeriW
2 dnuorGeriW
3 muminiMtiucriCyticapmA
1 mumixaMesuFlanretxE.rkrB.tkCro
2 dleiFrewoPeziSeriW
2 dnuorGeziSeriW
A.tkC B.tkC A.tkC B.tkC A.tkC B.tkC A.tkC B.tkC
Z0A,00A-281AW50A80A01A
1-802/032
1111
61035465
02035406
210186
21010101
Z0A,00A-242AW50A80A01A
1-802/032
1111
71035465
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210186
21010101
Z0B,00B-242AW60B
3-802/03211
3122
5152
4101
2101
Z0C,00C-242AW60C
3-06411
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5151
4141
4141
Z0A,00A-352AW50A80A01A
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010186
01010101
Z0B,00B-352AW60B
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4122
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*Z0A,*00A-203AW*50A
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4213747538
5353050609
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010101018 75 62 06 03 6 01 01 01
*Z0B,*00B-203AW60B*90B
51B
3-802/0321111
71322305
02525305
210188
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*Z0C,*00C-203AW60C*90C
51C
3-064
1111
01217162
51510203
41412101
41412101
*Z0A,*00A-273AW*50A
80A*01A
51A
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1111
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8223748548
5353050609
88864
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*Z0B,*00B-273AW60B*90B
51B
3-802/032
1111
02423315
52525306
010186
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*Z0C,*00C-273AW60C*90C
51C
3-064
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11217162
51510203
41410101
41410101
Z0A,00A-324AW50A01A51A02A
1-802/032
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53539558011
05050609011
88642
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8866
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212101
Electrical Specifications
Form No. S3208-1108Supersedes S3208-908Page 9 of 12
Above data is with 1" standard throwaway filter and 1" washable filter.
For optional 2" pleated filter - reduce ESP by .15 in.
See installation instructions for maximum ESP information on various KW application.
NOTE: Field installed Heater Packages are not approved for use with top supply opening models.
1 Model WA242 only.
PSEni
H2O
281AW242AW352AW
203AW273AW
324AW484AW
206AW506AW
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deepSwoLlioCteW/yrD
deepShgiHlioCteW/yrD
deepSwoLlioCteW/yrD
deepShgiHlioCteW/yrD
deepSwoLlioCteW/yrD
0 579/0201 5131/5931 539/059 0081/5881 0061/0561 0002/0022 0541/0061
1. 509/069 0721/0431 519/039 5661/0771 0051/0551 0091/0012 5731/5251
2. 008/568 0911/5821 588/019 0551/5361 0041/0541 0081/0002 0021/5641
3. 537/028 0011/5021 038/558 0041/0051 0031/0531 0071/5781 -/-
4. 056/537 0001/0111 557/008 5821/0731 5711/0031 0061/5771 -/-
5. 535/516 078/5001 -/- 0511/0521 -/- 5741/0561 -/-
lanimoNWK
)1(V042tA )1(V802tA )2(V084tA )2(V064tA
wK spmAhP-1 spmAhP-3 hutB wK spmAhP-1 spmAhP-3 hutB wK spmAhP-3 hutB wK spmAhP-3 hutB
0.5 0.5 8.02 560,71 57.3 0.81 997,21
0.6 0.6 4.41 874,02 05.4 5.21 953,51 0.6 2.7 874,02 25.5 9.6 048,81
0.8 0.8 3.33 403,72 00.6 8.82 874,02
0.9 0.9 7.12 717,03 57.6 7.81 830,32 0.9 8.01 717,03 82.8 4.01 062,82
0.01 0.01 7.14 031,43 05.7 1.63 895,52
0.51 0.51 5.26 1.63 591,15 52.11 1.45 2.13 693,83 0.51 0.81 591,15 08.31 3.71 990,74
0.81 0.81 3.34 434,16 05.31 5.73 670,64 0.81 7.12 434,16 65.61 8.02 915,65
0.02 0.02 3.38 062,86 00.51 1.27 591,15
.ylnostinuV802/032nielbaliavaerasretaehcirtceleesehT)1(
.ylnostinuV084nielbaliavaerasretaehcirtceleesehT)2(
stinUWK0ottaeHcirtcelEgniddarofdengiseD•sledoMV802/032nodradnatSrekaerBtiucriC•
sledoMV064nodradnatStcennocsiDelggoT•
detsiLLU•detsiLLUC•
renoitidnoCriAsledoM
sledoM00A-1-802/032
sledoM00B-3-802/032
sledoM00C-3-064
#ledoMretaeH WK #ledoMretaeH WK #ledoMretaeH WK
281AW50A-20AWHE80A-A20AWHE01A-A20AWHE
5801
A/N A/N
242AW352AW
50A-20AWHE80A-A20AWHE01A-A20AWHE
5801
60B-42AWHE 6 60C-B42HWHE 1 6
203AW
50A-30AWHE80A-30AWHE01A-30AWHE51A-30AWHE
580151
60B-30AWHE90B-30AWHE51B-30AWHE
6951
60C-A30CWHE90C-A30CWHE51C-A30AWHE
6951
273AW
50A-30AWHE80A-30AWHE01A-30AWHE51A-30AWHE
580151
60B-30AWHE90B-30AWHE51B-73AWHE
6951
60C-A30CWHE90C-A30CWHE51C-A30AWHE
6951
324AW484AW
50A-50AWHE01A-50AWHE51A-50AWHE02A-50AWHE
5015102
90B-50AWHE51B-50AWHE81B-50AWHE
95181
90C-A50AWHE51C-A50AWHE
951
206AW506AW
50A-06AWHE01A-50AWHE51A-50AWHE02A-50AWHE
5015102
90B-06AWHE51B-50AWHE81B-50AWHE
95181
90C-A50AWHE51C-A50AWHE
951
Heater Packages - Field Installed
Indoor Blower Performance - CFM at 230 or 460 Volts
Electric Heat Table - Refer to Electrical Specifications for Availability by Unit Model
Form No. S3208-1108Supersedes S3208-908Page 10 of 12
Cooling Application Data - Outdoor Temperature 1
1 Below 65oF (18.3C), unit requires a factory or field installed low ambient control.
2 Return air temperature.
ledoM .B.W/.B.D2
gnilooCyticapaC
57 oF 08 oF 58 oF 09 oF 59 oF 001 oF 501 oF 011 oF 511 oF 021 oF 521 oF
281AW
/5726
gnilooClatoTgnilooCelbisneS
006,91528,41
576,81007,41
527,71574,41
528,61091,41
529,51038,31
050,51093,31
571,41088,21
523,31003,21
005,21046,11
007,11007,01
001,11051,01
/0876
gnilooClatoTgnilooCelbisneS
579,02526,41
063,02564,41
017,91003,41
020,91531,41
003,81079,31
045,71046,31
057,61032,31
029,51027,21
060,51521,21
004,41006,11
008,31000,11
/5827
gnilooClatoTgnilooCelbisneS
059,42057,41
087,32026,41
026,22004,41
064,12090,41
513,02096,31
081,91091,31
050,81016,21
039,61039,11
518,51551,11
007,41004,01
006,31056,9
242AW
/5726
gnilooClatoTgnilooCelbisneS
,42 2 00005,81
003,32003,81
003,22000,81
004,12005,71
004,02001,71
006,91005,61
008,81008,51
009,71001,51
001,71004,41
003,61004,31
005,51005,21
/0876
gnilooClatoTgnilooCelbisneS
008,52009,71
003,52009,71
007,42008,71
001,42005,71
004,32002,71
008,22008,61
001,22002,61
003,121 006,5
005,02009,41
007,91000,41
009,81001,31
/5827
gnilooClatoTgnilooCelbisneS
008,03004,81
006,92002,81
004,82009,71
002,72004,71
000,62009,61
000,52003,61
009,32005,51
007,22007,41
006,12008,31
005,02007,21
005,91006,11
352AW
/5726
gnilooClatoTgnilooCelbisneS
004,32001,91
006,22007,81
008,12004,81
000,12009,71
001,02006,71
002,91001,71
003,81006,61
004,71002,61
004,61006,51
004,51001,51
003,41006,41
/0876
gnilooClatoTgnilooCelbisneS
009,42005,81
006,42003,81
002,42002,81
007,32009,71
000,32007,71
003,22004,71
005,12000,71
007,02007,61
007,91002,61
006,81008,51
004,71003,51
/5827
gnilooClatoTgnilooCelbisneS
007,92000,91
008,82006,81
008,72003,81
008,62008,71
006,52004,71
004,42009,61
002,32002,61
001,22007,51
007,02000,51
004,91003,41
009,71006,31
203AW
/5726
gnilooClatoTgnilooCelbisneS
009,03007,52
007,92003,52
005,82009,42
004,72004,42
001,62009,32
001,52003,32
000,42007,22
009,22002,22
009,12005,12
008,02008,02
007,91001,02
/0876
gnilooClatoTgnilooCelbisneS
000,33009,42
003,23008,42
006,13006,42
009,03004,42
000,03001,42
002,92007,32
003,82003,32
003,72009,22
003,62003,22
002,52007,12
000,42001,12
/5827
gnilooClatoTgnilooCelbisneS
003,93005,52
008,73002,52
003,63007,42
009,43003,42
004,33007,32
000,23000,32
005,03002,22
001,92005,12
007,72006,02
002,62006,91
007,42007,81
273AW
/5726
gnilooClatoTgnilooCelbisneS
003,73001,82
007,53007,72
002,43003,72
008,23008,62
004,13004,62
001,03008,52
009,82002,52
008,72005,42
007,62008,32
007,52009,22
006,42001,22
/0876
gnilooClatoTgnilooCelbisneS
008,93002,72
009,83001,72
000,83000,72
000,73008,62
000,63006,62
001,53002,62
001,43008,52
001,33003,52
001,23007,42
001,13000,42
000,03002,32
/5827
gnilooClatoTgnilooCelbisneS
004,74009,72
005,54005,72
007,34002,72
008,14006,62
000,04001,62
004,83004,52
008,63006,42
002,53007,32
008,33008,22
003,23007,12
009,03006,02
324AW
/5726
gnilooClatoTgnilooCelbisneS
002,34000,53
007,14003,43
001,04005,33
004,83008,23
006,63000,23
008,43002,13
000,33002,03
000,13003,92
000,92003,82
009,62002,72
007,42001,62
/0876
gnilooClatoTgnilooCelbisneS
001,64009,33
004,54006,33
005,44002,33
004,34008,23
000,24003,23
005,04007,13
009,83000,13
000,73003,03
009,43004,92
006,23005,82
001,03005,72
/5827
gnilooClatoTgnilooCelbisneS
009,45007,43
001,35001,43
001,15004,33
000,94006,23
007,64007,13
003,44007,03
000,24006,92
004,93004,82
007,63001,72
009,33008,52
000,13004,42
484AW
/5726
gnilooClatoTgnilooCelbisneS
002,84021,93
003,64025,83
056,44086,73
070,34015,73
003,14000,73
043,93031,63
091,73019,43
048,43033,33
003,23004,13
009,03000,03
005,92007,82
/0876
gnilooClatoTgnilooCelbisneS
044,15059,73
044,05008,73
046,94006,73
057,84004,73
005,74003,73
098,54047,63
029,34008,53
095,14094,43
009,83008,23
001,83050,23
052,73053,13
/5827
gnilooClatoTgnilooCelbisneS
009,95057,83
056,85052,83
042,75054,73
053,55032,73
007,25006,63
007,94075,53
007,64051,43
008,34023,23
058,04001,03
001,93007,82
054,73005,72
206AW
/5726
gnilooClatoTgnilooCelbisneS
053,06071,54
005,75007,34
036,45081,24
023,25011,14
000,05000,04
066,74048,83
092,54046,73
019,24093,63
005,04001,53
A/NA/N
A/NA/N
/0876
gnilooClatoTgnilooCelbisneS
006,46059,34
057,26069,24
096,06038,14
091,95051,14
005,75004,04
016,55075,93
045,35066,83
062,15076,73
008,84006,63
A/NA/N
A/NA/N
/5827
gnilooClatoTgnilooCelbisneS
008,67009,44
003,37074,34
016,96079,14
047,66048,04
008,36006,93
087,06062,83
007,75018,63
035,45062,53
003,15006,33
A/NA/N
A/NA/N
506AW
/5726
gnilooClatoTgnilooCelbisneS
002,75006,44
004,55008,34
005,35009,24
004,15000,24
002,94000,14
000,74009,93
005,44008,83
009,14006,73
001,93003,63
A/NA/N
A/NA/N
/0876
gnilooClatoTgnilooCelbisneS
001,16002,34
004,06009,24
004,95005,24
001,85000,24
005,65004,14
007,45006,04
005,25008,93
000,05008,83
001,74008,73
A/NA/N
A/NA/N
/5827
gnilooClatoTgnilooCelbisneS
008,27003,44
006,07006,34
002,86007,24
006,56007,14
008,26006,04
008,95003,93
006,65009,73
002,35004,63
005,94008,43
A/NA/N
A/NA/N
srotcaFreilpitluMyticapaC
wolfriAdetaRfo% 01- detaR 01+
HUTBlatoTHUTBelbisneS
579.0059.0
0.10.1
20.150.1
Form No. S3208-1108Supersedes S3208-908Page 11 of 12
1 Low ambient control is required with economizer for low temperature compressor operation.
2 For use only with “V” Control Module and TCS23 Controller.
3 Intake and exhaust can be independently adjusted.
STD = Standard equipment for these specified models.
1 TDR. Time delay relay only for compressor is fixed 5-minute delay-on-break to prevent short cycling. Not needed if HPC or LPC are used. See notes 2, 3 and 4.
2 HPC. High pressure control is auto reset. Always used with compressor control module (CCM) which is included. See note 4.
3 LPC. Low pressure control is auto reset. Always used with compressor control module (CCM) which is included. See note 4.
4 CCM. Compressor control module has adjustable 30-second to 5-minute delay-on-break timer. On initial power-up, or any time the power is interrupted, the delay-on-make will be 2-
minutes plus 10% of the delay-on-break setting. There is no delay-on-make during routine operation of the unit. The module also provides the lockout feature (with 1 retry) for
high and/or low-pressure controls, and a 2-minute timed bypass for low-pressure control.
5 LAC. Low ambient control permits cooling operation down to 0°F
6 ALR. The alarm relay has a set of normally open and normally closed dry contacts to provide the ability to signal a condition of shutdown on either high or low pressure controls.
7 SK. Start kit can be used with all -A single phase models only. Is not used or available for -B or -C three phase models.
8 ODT. Outdoor thermostat is adjustable from 0 to 50°F. It is suitable for use as a compressor cut-off thermostat.
9 DDC. Incorporates 4 additional sensors: discharge air temperature, indoor blower airflow, compressor current, and dirty filter. These sensing devices function to input analog data
such as temperature, as well as digital data such as airflow, compressor status or filter status.
� “V” control module should be ordered in conjunction with direct digital controller (DDC) model TCS23. Refer to DDC specification sheet S3280 for more information.� Use CMA-24 for Model WA423. � Use CMA-23 for Models WA253.
sledoM 352AW,242AW,281AW 273AW,203AW 506AW,206AW,484AW,324AW
noitpircseDdellatsnIyrotcaF
.oNedoCdellatsnIdleiF
.oNtraPdellatsnIyrotcaF
.oNedoCdellatsnIdleiF
.oNtraPdellatsnIyrotcaF
.oNedoCdellatsnIdleiF
.oNtraPdradnatS-repmaDriAhserFcirtemoraB X 2-DAFB X 3-DAFB X 5-DAFB
etalPffO-knalB B 2-POB B 3-POB B 5-POBrepmaDriAhserFdezirotoM M 2-DAFM M 3-DAFM M 5-DAFM
tsuahxE/wnruteRgnirpS-rotalitneVlaicremmoC V 2-VRC V 3-SVRC V 5-SVRCtsuahxE/wnruteRrewoP-rotalitneVlaicremmoC --- --- P 3-PVRC P 5-PVRC
gnitaludoMylluF-rezimonocE 1 E B2-MFIE E C3-MFIE E C5-MFIEgnitaludoMylluF-rezimonocE 21 D A/N D A/N D A/N
tloV032-rotalitneVyrevoceRygrenE R -B2A-VREW � R -C3A-VREW 3� R -C5A-VREW � 3
tloV064-rotalitneVyrevoceRygrenE A/N A/N R -C3C-VREW � 3 R -C5C-VREW � 3
seludoMlortnoCgninoitidnoCriA sledoM324AW,273AW,203AW,242AW,281AWSNOITPOLORTNOCELBALIAVA
RDT 1 CPH 2 CPL 3 MCC 4 CAL 5 RLA 6 KS 7 TDO 8 CDD 9 edoCdellatsnIyrotcaF traPdellatsnIdleiF
� D 5-AMC
� E 6-AMC
� � � G A01-AMC
� � � � H A31-AMC
� � I 21-AMC
� � � � � J ylnOyrotcaF
� � � � � K 51-CMC&A31-AMC
� � � � � � M ylnOyrotcaF
� ylnOdellatsnIdleiF 51-CMC
� ylnOdellatsnIdleiF 41-AMC
� � � � � � V � ylnOyrotcaF
� ylnOdellatsnIdleiF 32-AMC �
seludoMlortnoCgninoitidnoCriA sledoM506AW,206AW,484AW,352AWSNOITPOLORTNOCELBALIAVA
RDT 1 CPH 2 CPL 3 MCC 4 CAL 5 RLA 6 KS 7 TDO 8 CDD 9 edoCdellatsnIyrotcaF traPdellatsnIdleiF
DTS � DTS G A61-AMC
DTS � DTS � H A81-AMC
seoD DTS DTS � I 6-AMC
toN DTS � DTS � � J ylnOyrotcaF
ylppA DTS � DTS � � K 51-CMC&A31-AMC
oT DTS � DTS � � � M ylnOyrotcaF
esehT DTS DTS � ylnOdellatsnIdleiF 51-CMC
sledoM DTS DTS � ylnOdellatsnIdleiF 41-AMC
DTS � DTS � � � V � ylnOyrotcaF
DTS DTS � ylnOdellatsnIdleiF 42-AMC �
Ventilation Options
� Color option must be specified to match unit (X = Beige, 4 = Buckeye Gray)
Air Conditioning Wall-Mount Model Nomenclature
MODEL NUMBER | | CONTROL MODULES
(See Chart Below)
VOLTS & PHASE |
A - 230/208/60/1
B - 230/208/60/3
C - 460/60/3
KW 1
COLOR OPTIONS
X - Beige (Standard)
1 - White
2 - Mesa Tan
4 - Buckeye Gray
5 - Desert Brown
8 - Dark Bronze
| COIL OPTIONS
X - Standard
1 - Phenolic Coated Evaporator
2 - Phenolic Coated Condenser
3 - Phenolic Coated Evaporator
and Condenser
| OUTLET OPTIONS
X - Front (Standard)
T - Top (on WA30 and
WA37 Models)
CAPACITY |
18 - 1½ Ton
24 - 2 Ton
25 - 2 Ton
30 - 2½ Ton
37 - 3 Ton
42 - 3½ Ton
48 - 4 Ton
60 - 5 Ton
WA 37 2 A 10 X X X X X X
1 For 0KW and circuit breakers (230/208 Volt) or toggle disconnects (460 Volt) applications, insert 0Z in the KW field of the model number.
2 Insert “D” for dehumidification with hot gas reheat — Models WA42, 48 & 60 only. See Form F1742 for complete details.
VENTILATION OPTIONS
(See Table Below)
FILTER OPTIONS
X - 1-inch Throwaway (Standard)
W - 1-inch Washable
P - 2-inch Pleated
Specialty Products 2
(Non-Standard)
REVISION
Form No. S3208-1108Supersedes S3208-908Page 12 of 12
*Optional top outlet (factory installed only) for WA30 and WA37 models only.
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
www.bardhvac.com
Since 1914 . . . Moving ahead, just as planned.
Due to our continuous product improvement policy,
all specifications subject to change without notice.
Before purchasing this appliance, read important energy cost
and efficiency information available from your retailer.
All dimensions are in inches. Dimensional drawings are not to scale.
NOTE: For side by side installation of two (2) WA models there
must be 20" between units. This can be reduced to 15" by using a
WL model (left side compressor and controls) for the left unit and
WA (right side compressor and controls) for right unit.
See WL Specifications S3279.
1 Refer to the Installation Manual for more detailed information.
sseccAecivreSrofderiuqeRsecnaraelCwolfriAresnednoCetauqedAdna
SLEDOM EDISTFEL EDISTHGIR
73AW,52AW,42AW,81AW "51 "0206AW,84AW,24AW "02 "02
otderiuqeRsecnaraelCmuminiMslairetaMelbitsubmoC
SLEDOM 1TCUDRIAYLPPUSTEEFEERHTTSRIF
TENIBAC
52AW,42AW,81AW "0 "073AW,03AW "4/1 "0
06AW,84AW,24AW "4/1 "0
)lanimoN(stnemeriuqeRnoitallatsnIdnalarutcetihcrAroftinUcisaBfosnoisnemiD
LEDOMHTDIW
)W(HTPED
)D(THGIEH
)H(YLPPUS NRUTER
A B C B E F G I J K L M N O P Q R S T81AW42AW52AW
003.33 521.71 365.07 88.7 88.91 88.11 88.91 00.53 05.81 57.52 65.02 57.62 60.82 52.92 00.72 36.2 31.43 60.22 55.01 91.4 00.21 00.5
03AW73AW
002.83 521.71 365.07 88.7 88.72 88.31 88.72 00.04 05.81 57.52 39.71 57.62 57.82 52.92 00.72 57.2 31.93 57.22 41.9 91.4 00.21 00.5
24AW84AW06AW
570.24 234.22 578.48 88.9 88.92 88.51 88.92 88.34 01.91 66.13 00.03 86.23 49.62 96.43 34.23 73.3 00.34 88.32 00.01 44.1 00.61 88.1
SIDE VIEW BACK VIEWFRONT VIEW
Form No.
S3208
November, 2008
Supersedes S3208-908
Manual 2110-479A
Page 1 of 14
General Notes
� Revised and/or additional pages maybe issued from time to time.
� A complete and current manualconsists of pages shown in thefollowing contents section.
Important
� Contact the installing and/or local Barddistributor for all parts requirements.Make sure you have the completemodel and serial number availablefrom the unit rating plates.
Contents
Description Page
Cabinet Components� Exploded View .......................... 2� Usage List ................................. 3� Usage List ................................. 4
Functional Components� Exploded View .......................... 5� Usage List ................................. 6� Usage List ................................. 7
Control Panel� Exploded View .......................... 8� Usage List ................................. 9� Usage List ................................ 10� Blank Page .............................. 11� Exploded View ......................... 12� Usage List ................................ 13
Blower Assembly� Exploded View ......................... 14� Usage List ................................ 14
WALL MOUNTED
PACKAGE AIR CONDITIONER
Models: WA381 WA424D
WA423 WA485D
WA484 WA491
WA602 WA605
WA605D
REPLACEMENT
PARTS MANUAL
Manual: 2110-479A
Supersedes: 2110-479
File: Tab 16
Date: 04-10-08
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead, just as planned.
© Copyright 2008
Manual 2110-479A
Page 2 of 14
CABINET COMPONENTS
This drawing is referenced in Tables on Pages 3 and 4
Manual 2110-479A
Page 3 of 14
CABINET COMPONENTS
WA
38
1-A
, B
WA
381-C
WA
423-A
,B,E
WA
423-C
,F
WA
42
4D
A, B
WA
424D
C
WA
484-A
,B,E
WA
48
4-C
, F
WA
485D
A,B
WA
485D
C
.oN.gwD rebmuNtraP noitpircseD
1 412X721S esaBrewoL X X X X X X X X X X
2 *-262-005S 1 ediStfeL X X X X X X X X X X
3 *-162-005S 1 ediSthgiR X X X X X X X X X X
4 890-805S kcaB X X X X X X X X X X
5 *-241-605S 1 poT X X X X X X X X X X
6 *-770-415S 1 tnorFreppU X X X X X X X X X X
7 *-422-255S 1 rooDecivreS X X X X X X X X X X
8 *-840-811 1 ellirGresnednoC X X X X X X X X X X
9 *-750-811 1 ellirGediS 2 2 2 2 2 2 2 2 2 2
01 852X125S noititraPresnednoC X X X X X X X X X X
11 201-321S naPniarD X X X X X X X X X X
21 612X121 noititraPrewolB X X X X X X X X X X
31lenaPlortnoC
ylbmessAdnagniwarDylbmessAlenaPlortnoCeeS
tsiLstraPX X X X X X X X X X
4141
411-231S171-231S
)rennI(revoClenaPlortnoC)rennI(revoClenaPlortnoC
XX
XX
XX
XX
XX
51 *-311-335S 1 )retuO(revoClenaPlortnoC X X X X X X X X X X
61 *-812-351S 1 rooDsseccAtcennocsiD X X X X X X X X X X
71 420-521 duorhSnaF X X X X X X X X X X
81 041-311 tekcarBgnitnuoMmottoB X X X X X X X X X X
91 902-731 lliF X X X X X X X X X X
02 5-DAFB ylbmessArepmaDriAhserF X X X X X X X X X X
22 990X131 yarTretliF X X X X X X X X X X
32 778X501 troppuSediStfeL X X X X X X X X X X
42 640-741 troppuSrotaropavEtfeL X X X X X X X X X X
52 821-531 yawecaR X X X X X X X X X X
62 430X111S ylbmessAemarFriAteltuO X X X X X X X X X X
72 878X501 troppuSediSthgiR X X X X X X X X X X
82 *-240-341S 1 )retuO(etalPrevoCediSthgiR X X X X X X X X X X
92 921-531 dleihStaeH X X X X X X X X X X
03 *-051-311 1 gnihsalFniaRpoT X X X X X X X X X X
13 852-635S etalPffOkcolBnoititraP.dnoC X X X X X X X X X X
1 EXterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color,
you must include the complete model and serial number of the unit for which cabinet parts are being ordered.
This Table is references drawing on Page 2
Manual 2110-479A
Page 4 of 14
WA
49
1-A
, B
WA
491-C
WA
605-A
,B
WA
605-C
WA
60
5D
A, B
WA
605D
C
WA
602-E
WA
602-F
CABINET COMPONENTS
.oN.gwD rebmuNtraP noitpircseD
1 412X721S esaBrewoL X X X X X X X X
2 *-262-005S 1 ediStfeL X X X X X X X X
3 *-162-005S 1 ediSthgiR X X X X X X X X
4 890-805S kcaB X X X X X X X X
5 *-241-605S 1 poT X X X X X X X X
6 *-770-415S 1 tnorFreppU X X X X X X X X
7 *-422-255S 1 rooDecivreS X X X X X X X X
8 *-840-811 1 ellirGresnednoC X X X X X X X X
9 *-750-811 1 ellirGediS 2 2 2 2 2 2 2 2
01 852X125S noititraPresnednoC X X X X X X X X
11 201-321S naPniarD X X X X X X X X
21 612X121 noititraPrewolB X X X X X X X X
31lenaPlortnoC
ylbmessAgniwarDylbmessAlenaPlortnoCeeS
tsiLstraPdnaX X X X X X X X
4141
411-231S171-231S
)rennI(revoClenaPlortnoC)rennI(revoClenaPlortnoC
XX
XX
XX
XX
51 *-311-335S 1 )retuO(revoClenaPlortnoC X X X X X X X X
61 *-812-351S 1 rooDsseccAtcennocsiD X X X X X X X X
71 420-521 duorhSnaF X X X X X X X X
81 041-311 tekcarBgnitnuoMmottoB X X X X X X X X
91 902-731 lliF X X X X X X X X
02 5-DAFB ylbmessArepmaDriAhserF X X X X X X X X
22 990X131 yarTretliF X X X X X X X X
32 778X501 troppuSediStfeL X X X X X X X X
42 640-741 troppuSrotaropavEtfeL X X X X X X X X
52 821-531 yawecaR X X X X X X X X
62 430X111S ylbmessAemarFriAteltuO X X X X X X X X
72 878X501 troppuSediSthgiR X X X X X X X X
82 *-240-341S 1 )retuO(etalPrevoCediSthgiR X X X X X X X X
92 921-531 dleihStaeH X X X X X X X X
03 *-051-311 1 gnihsalFniaRpoT X X X X X X X X
13 852-635S etalPffOkcolBnoititraP.dnoC X X X X X X X X
This Table is references drawing on Page 2
1 EXterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color,
you must include the complete model and serial number of the unit for which cabinet parts are being ordered.
Manual 2110-479A
Page 5 of 14
FUNCTIONAL COMPONENTS
This Exploded View references Tables on Page 6 and 7
Manual 2110-479A
Page 6 of 14
NS – Not Shown
� – Optional on these models
WA
381-A
WA
381-B
WA
381-C
WA
423-A
WA
42
3-B
, E
WA
423-C
WA
423-F
WA
424D
A
WA
424D
B
WA
424D
C
WA
491-A
WA
491-B
WA
491-C
.oN.gwD rebmuNtraP noitpircseD
111111111
352-0008502-0008602-0008152-0008361-0008461-0008812-0008912-0008022-0008
rosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoC
XX
X
XX
X X
XX
X
XX
X
2222
381-009S481-009S242-009S342-009S
ylbmessArewolBylbmessArewolBylbmessArewolBylbmessArewolB
X XX
X XX
X X XX
X XX
3 400-0028 tnuoMrotoMnaF X X X X X X X X X X X X X
4 720-1515 edalBnaF X X X X X X X X X X X X X
55
030-5018930-5018
rotoMresnednoCrotoMresnednoC X X
XX X
XX X X
XX X
X
66
XB870-1505XB470-1505
lioCresnednoClioCresnednoC
X X X X X X X X X XX X X
7777
870-15659130-0083130-0084130-008
evlaVnoisnapxEylbmessAyrallipaCgnilooC
ylbmessArotubirtsiDylbmessArotubirtsiD
X X XX X X X
X X X
X X X
8888
XB070-0605XB7700-719XB280-0605XB311-0605
lioCrotaropavElioCrotaropavElioCrotaropavElioCrotaropavE
X X X
X X X X
X X XX X X
999
610-4007030-3007720-4007
yawA-worhT"1retliFriAelbahsaW"1retliFriA
detaelP"2retliFriA
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
01 220-1711 renetsaFnruT4/1 X X X X X X X X X X X X X
11 420-1711 reniateRnruT4/1 X X X X X X X X X X X X X
21 320-1711 elcatpeceR4/1 X X X X X X X X X X X X X
31 6010-4081 )eralF(hctiwSerusserPhgiH X X X 1 1 1 1 X X X
SNSNSN
340-0565240-0565240-0565
cepsliW(gnisaCkcalB,dioneloSevlaV.veR )
)ocnaR(gnisaCdeR,dioneloSevlaV.veR)auHnaS(gnisaCkcalB,dioneloSevlaV.veR
XXX
XXX
XXX
SN 540-0565 lioCdioneloSV42htiwevlaVyaW-eerhT X X X
SN 1720-008 yrallipaCkcaBniarD X X X
SN 7010-4081 )eralF(hctiwSerusserPwoL 1 X X X X X X X X X X
SN 6-AMC )eralF(lortnoCtneibmAwoL 1 X X X X X X X X X X
FUNCTIONAL COMPONENTS
This Table references Exploded View on Page 5
Manual 2110-479A
Page 7 of 14
FUNCTIONAL COMPONENTS
WA
484-A
WA
484-B
,E
WA
484-C
WA
484-F
WA
485D
A
WA
485D
B
WA
485D
C
WA
602-E
WA
602-F
WA
605-A
WA
605-B
WA
605-C
WA
605D
A
WA
605D
B
WA
605D
C
.oN.gwD rebmuNtraP noitpircseD
11111111
051-0008451-0008551-0008261-0008122-0008222-0008632-0008842-0008
rosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoCrosserpmoC
X
XX X
X
XX
XX
X
X
X
X
X
X
2222
381-009S481-009S581-009S681-009S
ylbmessArewolBylbmessArewolBylbmessArewolBylbmessArewolB
X XX
X X XX
XX
X XX
X XX
3 400-0028 tnuoMrotoMnaF X X X X X X X X X X X X X X X
4 720-1515 edalBnaF X X X X X X X X X X X X X X X
5555
030-5018930-5018610-6018010-7018
rotoMresnednoCrotoMresnednoCrotoMresnednoCrotoMresnednoC
X XX
X X XX
XX
X XX
X XX
66
XB470-1505XB811-1505
lioCresnednoClioCresnednoC
X X X X X X X X XX X X X X X
77777
4020-0084320-0089530-008870-1565970-1565
ylbmessAyrallipaCgnilooCylbmessArotubirtsiDylbmessArotubirtsiD
evlaVnoisnapxEevlaVnoisnapxE
X X X X
X X X
X XX X X
X X X
8888
XB070-0605XB280-0605XB2400-719XB4400-719
lioCrotaropavElioCrotaropavElioCrotaropavElioCrotaropavE
X X X X
X X XX X X X X
X X X
999
610-4007030-3007720-4007
yawA-worhT"1retliFriAelbahsaW"1retliFriA
detaelP"2retliFriA
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
01 220-1711 renetsaFnruT4/1 X X X X X X X X X X X X X X X
11 420-1711 reniateRnruT4/1 X X X X X X X X X X X X X X X
31 6010-4081 )eralF(hctiwSerusserPhgiH 1 X X X X X X X X X X X X X X X
SNSNSN
340-0565240-0565640-0565
)cepsliW(gnisaCkcalB,dioneloSevlaV.veR
)ocnaR(gnisaCdeR,dioneloSevlaV.veR)auHnaS(gnisaCkcalB,dioneloSevlaV.veR
XXX
XXX
XXX
XXX
XXX
XXX
SN 540-0565 lioCdioneloSV42htiwevlaVyaW-eerhT X X X X X X
SN 2720-008 yrallipaCkcaBniarD X X X X X X
SN 6-AMC )eralF(lortnoCtneibmAwoL 1 X X X X X X X X
SN 7010-4081 )eralF(hctiwSerusserPwoL 1 X X X X X X X X X
NS – Not Shown
� – Optional on these models
This Table references Exploded View on Page 5
Manual 2110-479A
Page 8 of 14
CONTROL PANEL
This drawing is referenced in Tables on Pages 9 and 10
Manual 2110-479A
Page 9 of 14
CONTROL PANEL
� Optional on these models.
� Circuit breakers listed are for units without electric heat "0Z" models. Hot gas bypass models not available without
electric heat. See Heater Replacement Parts Manual for units with electric heat.
NS = Not shown
WA
381-A
WA
381-B
WA
381-C
WA
423-A
WA
423-B
WA
423-C
WA
423-E
WA
423-F
WA
484-A
WA
484-B
WA
484-C
WA
484-E
WA
484-F
.oNgniwarD .oNtraP noitpircseD
1 020-7068 pirtSlanimreTegatloVwoL X X X X X X X X X X X X X
222
310-7068410-7068510-7068
eloP2kcolBlanimreTeloP3kcolBlanimreT
rotalusnIcilonehP
XX X
X
XX X
XX
2 XX X
XX
2
33
650-1028230-1028
lortnoCrewolByaleRrewolB
X XX
X XX
X X X XX
X X
44
430-7048240-7048
remrofsnarTremrofsnarT
X XX
X XX
X X X XX
X X
55
200-1048520-1048
rotcatnoCrosserpmoCrotcatnoCrosserpmoC X
X XX
X X X XX
X X X X
6666
500-2558620-2558550-2558270-2558
roticapaCrotoMroodtuOroticapaCrotoMroodtuO
roticapaCrosserpmoCroticapaCrosserpmoC
X
XX
X
XX
X X
X
XX
X X
7 031-531 dleihSeriW X X X X X X X X X X X X X
8 600-1168 lanimreTdnuorG X X X X X X X X X X X X X
9 7101-0003 rotcennoCniP6 X X X X X X X X X X X X X
01 580-1028 rotinoMesahP X X X X X X X X X X
11 260-1028 yaleRmralA 1 X X X X X X X X X X X X X
21 400-1558 eciveDtratS X X X
31 880-1028 eludoMlortnoCrosserpmoC X X X 1 1 1 1 1 X X X X X
41 931X711 xoBegatloVwoL X X X X X X X X X X X X X
51 341X711 lenaPlortnoC X X X X X X X X X X X X X
61 710-7068 kcolBlanimreT 1 X X X X X X X X X X X X X
SNSNSNSNSN
830-5168040-5168240-5168250-5168
C10-DPMW
eloP2A53rekaerBtiucriC 2
eloP2A05rekaerBtiucriC 2
eloP3A53rekaerBtiucriC 2
eloP3A03rekaerBtiucriC 2
tcennocsiDlluP 2
X
XX
XX
X
X
X
XX
X
X
X
SNSNSNSNSNSNSNSNSNSN
731-5904821-5904432-5904722-5904922-5904832-5904123-5904813-5904326-5904136-5904
margaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriW
X
X
X
X
X
XX
X
X
X
X
X
X
This Table is references drawing on Page 8
Manual 2110-479A
Page 10 of 14
� Circuit breakers listed are for units without electric heat "0Z" models. Hot gas bypass models not
available without electric heat. See Heater Replacement Parts Manual for units with electric heat.
NS = Not shown
WA
491-A
WA
491-B
WA
491-C
WA
605-A
WA
605-B
WA
605-C
WA
602-E
WA
602-F
CONTROL PANEL
.oNgniwarD .oNtraP noitpircseD
1 020-7068 pirtSlanimreTegatloVwoL X X X X X X X X
222
310-7068410-7068510-7068
eloP2kcolBlanimreTeloP3kcolBlanimreT
rotalusnIcilonehP
XX X
X
XX X
XX
2
33
650-1028230-1028
lortnoCrewolByaleRrewolB
X XX
X XX
X X
44
430-7048240-7048
remrofsnarTremrofsnarT
X XX
X XX
X X
55
200-1048520-1048
rotcatnoCrosserpmoCrotcatnoCrosserpmoC X
X XX
X X X X
66666
400-2558500-2558620-2558950-2558280-2558
roticapaCrotoMroodtuOroticapaCrotoMroodtuOroticapaCrotoMroodtuO
roticapaCrosserpmoCroticapaCrosserpmoC
X
XX
X
X
XX X
7 031-531 dleihSeriW X X X X X X X X
8 600-1168 lanimreTdnuorG X X X X X X X X
9 7101-0003 rotcennoCniP6 X X X X X X X X
01 580-1028 rotinoMesahP X X X X X X
11 260-1028 yaleRmralA 1 X X X X X X X X
21 400-1558 )RCTP(eciveDtratS 1 X X
31 880-1028 eludoMlortnoCrosserpmoC X X X X X X X X
41 931X711 xoBegatloVwoL X X X X X X X X
51 341X711 lenaPlortnoC X X X X X X X X
61 710-7068 kcolBlanimreT 1 X X X X X X X X
SNSNSNSNSN
040-5168340-5168
C10-DPMW140-5168440-5168
eloP2A05rekaerBtiucriC 2
eloP3A04rekaerBtiucriC 2
tcennocsiDlluP 2
eloP2A06rekaerBtiucriC 2
eloP3A54rekaerBtiucriC 2
XX
XX
X
X
X
X
SNSNSNSNSN
821-5904722-5904922-5904813-5904326-5904
margaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriWmargaiDgniriW
XX
X
XX
XX
X
This Table is references drawing on Page 8
Manual 2110-479A
Page 11 of 14
This page left blank
intentionally.
Manual 2110-479A
Page 12 of 14
CONTROL PANEL
2
6
11
4
7
15
8
10
17
14
93
1
165
SEXP-455
Manual 2110-479A
Page 13 of 14
WA424DA
WA424DB
WA424DC
WA485DA
WA485DB
WA485DC
WA605DA
WA605DB
WA605DC
CONTROL PANEL
� Circuit breakers listed are for units without electric heat "0Z" models. Hot gas bypass models not available
without electric heat. See Heater Replacement Parts Manual for units with electric heat.
NS = Not shown
.oN.gwD rebmuNtraP noitpircseD
1 420-7068 pirtSlanimreTegatloVwoL X X X X X X X X X
222
310-7068410-7068510-7068
eloP2kcolBlanimreTeloP3kcolBlanimreT
rotalusnIcilonehP
XX X
X
XX X
X
XX X
X
33
650-1028230-1028
lortnoCrewolByaleRrewolB
X XX
X XX
X XX
44
530-7048240-7048
remrofsnarTremrofsnarT
X XX
X XX
X XX
55
200-1048520-1048
rotcatnoCrosserpmoCrotcatnoCrosserpmoC X
X XX
X XX
X X
666666
400-2558500-2558620-2558270-2558550-2558280-2558
V073-DFM5.7roticapaCrotoMroodtuOV073-DFM01roticapaCrotoMroodtuOV073-DFM51roticapaCrotoMroodtuOV073-DFM01/05roticapaCrosserpmoCV073-DFM01/04roticapaCrosserpmoCV073-DFM5.7/08roticapaCrosserpmoC
X
XX
X
XX
X
X
X
7 031-531 dleihSeriW X X X X X X X X X
8 600-1168 lanimreTdnuorG X X X X X X X X X
9 7101-0003 rotcennoCniP6 X X X X X X X X X
01 260-1028 yaleR X X X X X X X X X
11 290-1028 draoBcigoL X X X X X X X X X
41 931X711 xoBegatloVwoL X X X X X X X X X
51 341X711 lenaPlortnoC X X X X X X X X X
61 710-7068 )lanoitpO(kcolBlanimreT X X X X X X X X X
71 880-1028 eludoMlortnoCrosserpmoC X X X X X X X X X
SN 040-5168 eloP2A05rekaerBtiucriC 2 X X
SN 240-5168 eloP3A53rekaerBtiucriC 2 X X
SN C10-DPMW tcennocsiDlluP 2 X X X
SN 140-5168 eloP2A06rekaerBtiucriC 2 X
SN 440-5168 eloP3A54rekaerBtiucriC 2 X
SN 631-5904 margaiDgniriW X
SN 121-5904 margaiDgniriW X X
SN 022-5904 margaiDgniriW X X X
SN 613-5904 margaiDgniriW X X X
Manual 2110-479A
Page 14 of 14
BLOWER ASSEMBLY
900-183
900-184
900-185
900-186
900-242
900-243
gniwarD.oN .oNtraP noitpircseD
11
110-2515750-2515
)WC(leehWhcnI01)WC(leehWhcnI9 X X
X X X X
22
210-2515850-2515
)WCC(leehWhcnI01)WCC(leehWhcnI9 X X
X X X X
3333
030-6018520-6018210-4018410-4018
)802/032(rotoMrewolB)064(rotoMrewolB
)802/032(rotoMrewolB)064(rotoMrewolB
XX
XX
XX
4 500-2558 roticapaC X X X X X X
5 040-0028 tnuoMrotoM X X X X X X
6 110-1545 stemmorG 6 6 6 6 6 6
7 188-501 ecarBkcaB X X X X X X
8 088-501 elgnAediS 4 4 4 4 4 4
9 983-301 ecarBtnorF X X X X X X
01 101-151 gnisuoH 2 2 2 2 2 2
11 661-441 resuffiD 2 2 2 2 2 2
Manual 2110-605Page
Models: EHWH42-A05, EHWH42-A08, EHWH42-A10, EHWH42-A15,EHWH04-A04, EHWH04-A05, EHWH04-A10, EHWH04-A15,EHWH04-A20, EHWH04-B18, EHWH05-B06, EHWH05-B09,EHWH05-B15, EHWH42-C06, EHWH05A-C09,EHWHA05A-C15,
EHWA05-A05, EHWA05-A10, EHWA05-A15, EHWA05-A20,EHWA05-B09, EHWA60-B09, EHWA05-B15, EHWA05-B18,EHWA05A-C09, EHWA05A-C15, EHWA04HA20,EHWA05A-F14, EHWA05HA15, EHWA05HA20, EHWA05HB18
REPLACEMENT PARTS MANUALWALL MOUNT HEATER PACKAGE
Contents
Description Page
Heater Packages / Heat Pump� Exploded View .......................... 1� Usage List ................................. 2
Heater Packages / Air Conditioner� Exploded View .......................... 3� Usage List ................................. 4
General Notes
� Revised and/or additional pages maybe issued from time to time.
� A complete and current manualconsists of pages shown in thefollowing contents section.
Important
� Contact the installing and/or local Barddistributor for all parts requirements.Make sure you have the completemodel and serial number availablefrom the unit rating plates.
Manual: 2110-605DSupersedes: 2110-605CFile: 2150-004, Tab 18Date: 02-12-01
BARD MANUFACTURING COMPANYBryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned
Manual 2110-605Page
SEXP-165
HEAT PUMP HEATER PACKAGES
1
Manual 2110-605Page
HEAT PUMP HEATER PACKAGES
DrawingNo. Part No. Description
1 8604-088 Heat Strip 4 KW X1 8604-089 Heat Strip 5 KW X X X X1 8604-049 Heat Strip 6 KW X X1 8604-048 Heat Strip 9 KW X X 21 8604-100 Heat Strip 6 KW X X1 8604-101 Heat Strip 9 KW X X1 8604-090 Heat Strip 8 KW X1 8604-091 Heat Strip 10 KW X X X X 22 127-210 Heater Control Base X X X X X X X X X X X X X2 127-211 Heater Control Base X X X3 8402-075 Limit Control X X X X X X3 8402-074 Limit Control X X X X X X X X X X4 8402-093 Thermal Cutoff 1 2 2 3 1 1 2 3 44 8402-092 Thermal Cutoff 2 2 4 44 8402-094 Thermal Cutoff 2 2 45 8615-037 Circuit Breaker 30A X X5 8615-053 Pull Disconnect X X X5 8615-045 Circuit Breaker 50A 3Ph X5 8615-046 Circuit Breaker 60A 3Ph X X X5 8615-040 Circuit Breaker 50A X X X X5 8615-041 Circuit Breaker 60A X X X X 2 2 26 8401-006 Heat Contactor 2 Pole X X X X X X X X X 2 26 8401-002 Heat Contactor 3 Pole X X X X X X X 27 8615-047 Jumper Bar X X X X X X X8 8611-006 Ground Terminal X X X X X X X9 8615-049 Jumper Bar Cover X X X X X X X
10 8201-013 Emergency Heat Relay X X X X X XNS 4097-122 Wiring Diagram X XNS 4097-140 Wiring Diagram XNS 4097-142 Wiring Diagram X XNS 4097-153 Wiring Diagram X XNS 4097-161 Wiring Diagram XNS 4097-221 Wiring Diagram X XNS 4097-231 Wiring Diagram X XNS 4097-323 Wiring Diagram X XNS 4097-333 Wiring Diagram XNS 4097-121 Wiring Diagram X
EH
WH
42-A
05
EH
WH
42-A
08
EH
WH
42-A
10
EH
WH
42-A
15
EH
WH
42-C
06
EH
WH
04-A
04
EH
WH
04-A
05
EH
WH
04-A
10
EH
WH
04-A
15
EH
WH
04-A
20
EH
WH
05-B
06
EH
WH
05-B
09
EH
WH
05-B
15
EH
WH
04-B
18
EH
WH
05A
-C09
EH
WH
05A
-C15
2
NS = Not Shown
Manual 2110-605Page
AIR CONDITIONING HEATER PACKAGES
3
SEXP-164
Manual 2110-605Page 4
DrawingNo. Part No. Description
1 8604-089 Heat Strip 5 KW X X X1 8604-091 Heat Strip 10 KW X X 2 2 2 X1 8604-049 Heat Strip 6 KW X1 8604-048 Heat Strip 9 KW X X 2 2 X1 8604-100 Heat Strip 6 KW X1 8604-101 Heat Strip 9 KW X X 22 127-210 Heater Control Base X X X X X X X X X X X X2 127-211 Heater Control Base X X X3 8402-074 Limit Control X X X X X3 8402-075 Limit Control X X X X X X X X X X4 8402-093 Thermal Cutoff 1 2 3 4 4 44 8402-092 Thermal Cutoff 2 4 4 4 24 8402-094 Thermal Cutoff 2 4 4 35 8615-053 Pull Disconnect X X X5 8615-037 Circuit Breaker 30A X 15 8615-042 Circuit Breaker 35A 3Ph X5 8615-040 Circuit Breaker 50A X X5 8615-041 Circuit Breaker 60A 3Ph X X 2 2 35 8615-044 Circuit Breaker 45A 3Ph X5 8615-046 Circuit Breaker 60A X X X 25 8615-052 Circuit Breaker 30A 3Ph X6 8401-006 Heat Contactor X X 2 2 X 2 2 X X 2 X X6 8401-002 Heat Contactor X X X 2 X X7 8615-047 Jumper Bar Base X X7 8615-048 Jumper Bar Base X X X7 8615-058 Jumper Bar Base X8 8611-006 Ground Terminal X X X X9 8615-049 Jumper Bar Cover X X9 8615-050 Jumper Bar Cover X X X9 8615-059 Jumper Bar Cover X
NS 4097-120 Wiring Diagram XNS 4097-140 Wiring Diagram XNS 4097-152 Wiring Diagram XNS 4097-160 Wiring Diagram XNS 4097-162 Wiring Diagram X XNS 4097-220 Wiring Diagram X XNS 4097-232 Wiring Diagram X XNS 4097-233 Wiring Diagram XNS 4097-322 Wiring Diagram X XNS 4097-332 Wiring Diagram XNS 4097-163 Wiring Diagram X
EH
WA
05-A
05
EH
WA
05-A
10
EH
WA
05-A
15
EH
WA
05-A
20
EH
WA
05-B
09
EH
WA
05-B
15
EH
WA
05-B
18
EH
WA
05A
-C09
EH
WA
05A
-C15
EH
WA
04H
A20
EH
WA
05A
-F14
EH
WA
05H
A20
EH
WA
05H
B18
EH
WA
60-B
09
EH
WA
05H
A15
AIR CONDITIONING HEATER PACKAGES
NS = Not Shown
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
This Page Deliberately Left Blank
Manual 2100-503
Page 1 of 21
INSTALLATION INSTRUCTIONS
WALL MOUNTED
PACKAGE AIR CONDITIONERS
MODELS
WA381
WA423
WA484
WA491
WA605
Manual : 2100-503
Supersedes: NEW
File: Volume III Tab 16
Date: 01-31-08
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
© Copyright 2008
Manual 2100-503
Page 2 of 21
Contents
FiguresFigure 1 Unit Dimensions ...................................... 5Figure 2 Fresh Air Damper Assembly ................... 8Figure 3 Mounting Instructions ............................ 10Figure 4 Electric Heat Clearance .........................11Figure 5 Wall Mounting Instructions .................... 12Figure 6 Wall Mounting Instructions .................... 12Figure 7 Common Wall Mounting Installations .... 13Figure 8 Unit 24V Terminal Board ....................... 15Figure 9 Fan Blade Setting ................................. 18
TablesTable 1 Electric Heat Table .................................. 4Table 2 Electrical Specifications ................ 6 and 7Table 3 Thermostat Wire Size ........................... 14Table 4 Wall Thermostat .................................... 14Table 5 Fan Blade Dimensions .......................... 18Table 6 Refrigerant Charge ............................... 18Table 7 Indoor Blower Performance .................. 18Table 7A Indoor Blower Performance .................. 19Table 8 Recommended Airflow .......................... 19Table 9 Maximum ESP Electric Heat Only ........ 19Table 9A Maximum ESP Electric Heat Only ........ 19Table 10 Pressure Table ...................................... 20Table 11 Optional Accessories ............................ 21
Getting Other Information and Publications 3
Wall Mount General InformationWall Mount Model Nomenclature ............................ 4Shipping Damage .................................................... 7General ................................................................ 7Duct Work ................................................................ 8Filters ................................................................ 8Fresh Air Intake ....................................................... 8Condensate Drain .................................................... 8
Installation InstructionsWall Mounting Information ....................................... 9Mounting the Unit .................................................... 9Wiring – Main Power ............................................. 14Wiring – Low Voltage Wiring ................................. 14
Start UpImportant Installer Note ......................................... 16High Pressure Switch ............................................ 16Three Phase Scroll Compressor Start Up .............. 16Phase Monitor ....................................................... 16Condenser Fan Operation ..................................... 16Service Hints ......................................................... 16Sequence of Operation .......................................... 17Compressor Control Module .................................. 17Adjustments ........................................................... 17Pressure Service Ports .......................................... 17
TroubleshootingFan Blade Setting Dimensions .............................. 18Removal of Fan Shroud ......................................... 18Refrigerant Charge ................................................ 18Pressure Table – Cooling ...................................... 20Optional Accessories ............................................. 21
Manual 2100-503Page 3 of 21
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help you install the air
conditioner or heat pump. You can usually find these at
your local library or purchase them directly from the
publisher. Be sure to consult current edition of each
standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation .............. ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air ...................... ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ............................ ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential .............. ACCA Manual D
Winter and Summer Air Conditioning and Equipment
Selection
FOR MORE INFORMATION, CONTACTTHESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W.
Washington, DC 20009
Telephone: (202) 483-9370
Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor
New York, NY 10036
Telephone: (212) 642-4900
Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305
Telephone: (404) 636-8400
Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9901
Telephone: (800) 344-3555
Fax: (617) 984-7057
Manufactured under the followingU.S. Patent numbers:
5,485,878; 5,301,777; 5,002,116; 4,924,934;4,875,520; 4,825,936
Manual 2100-503Page 4 of 21
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
WA 42 3 – A 10 X X X X X A
NOTE: All vent options are without exhaust capability. May require separate field supplied barometric relief in building.
TABLE 1ELECTRIC HEAT TABLE
sledoM
A-183AWA-324AWA-484AWA-194AWA-506AW
B-183AWB-324AWB-484AWB-194AWB-506AW
C-183AWC-324AWC-484AWC-194AWC-506AW
1-032 1-802 3-032 3-802 3-064
WK A UTB A UTB A UTB A UTB A UTB
5 8.02 05071 1.81 00821 --- --- --- --- --- ---
6 --- --- --- --- 4.41 00502 5.21 06351 2.7 08402
8 3.33 08272 8.82 05402 --- --- --- --- --- ---
9 --- --- --- --- 7.12 00603 7.81 03032 8.01 00703
01 6.14 03143 2.63 00652 --- --- --- --- --- ---
51 5.26 00215 0.45 00483 2.63 00215 2.13 00483 3.71 00074
81 --- --- --- --- 3.34 03416 5.73 00164 --- ---
02 2.38 06286 1.27 00215 --- --- --- --- --- ---
KW
MODEL NUMBER CONTROL MODULES
(See Spec. Sheet S3208 or
S3348 for the WA381 & WA491)
VOLTS & PHASE
A - 230/208/60/1
B - 230/208/60/3
C - 460/60/3
REVISIONS
VENTILATION OPTIONS
X - Barometric Fresh Air Damper (Standard)
B - Blank-off Plate
M - Motorized Fresh Air Damper
V - Commercial Ventilator - Motorized with Exhaust
E - Economizer (Internal) - Fully Modulating with Exhaust
R - Energy Recovery Ventilator - Motorized with Exhaust
FILTER OPTIONS
X - One Inch Throwaway (Standard)
W - One Inch Washable
P - Two Inch Pleated
COLOR OPTIONS
X - Beige (Standard)
1 - White
2 - Mesa Tan
4 - Buckeye Gray
5 - Desert Brown
6 - Dark Bronze
COIL OPTIONS
X - Standard
1 - Phenolic Coated Evaporator
2 - Phenolic Coated Condenser
3 - Phenolic Coated Evaporator
and Condenser
OUTLET OPTIONS
X - Front (Standard)
CAPACITY
38 - 3 Ton
42 - 3½ Ton
48 - 4 Ton
60 - 5 Ton
Manual 2100-503Page 5 of 21
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Manual 2100-503Page 6 of 21
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
2 Based on 75°C copper wire. All wiring must conform to NEC and all local codes.
3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electric
Code (latest revision), article 310 for power conductor sizing.
CAUTION: When more than one field power conductor circuit is run through one conduit, the conductors must be derated. Pay
special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a
raceway.
TABLE 2ELECTRICAL SPECIFICATIONS
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TIUCRICELGNIS TIUCRICLAUD
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.oNdleiFrewoPstiucriC
3
muminiMtiucriCyticapmA
1
mumixaMlanretxEroesuFtiucriCrekaerB
2
dleiFrewoP
eriWeziS
2
dnuorGeriWeziS
3
muminiMtiucriCyticapmA
1
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2
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2
dnuorGeziSeriW
ATKC BTKC ATKC BTKC ATKC BTKC ATKC BTKC
Z0A,00A-183AW50A80A01A
1-802/032
1111
52237485
53530506
8886
01010101
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
Z0B,00B-183AW60B90B
3-802/032111
024233
030353
01018
010101
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
Z0C,00C-183AW60C90C
3-064111
113171
515102
414121
414121
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
Z0A,00A-324AW50A01A51A02A
1-802/032
111
2ro12ro1
53539558011
05050609011
88642
01010186
A/NA/NA/N6565
A/NA/NA/N6225
A/NA/NA/N0606
A/NA/NA/N0306
A/NA/NA/N
66
A/NA/NA/N016
A/NA/NA/N0101
A/NA/NA/N0101
Z0B,00B-324AW90B51B81B
3-802/032
1111
42432506
53530506
8866
01010101
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
Z0C,00C-324AW90C51C
3-064111
317162
510203
412101
412101
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
Z0A,00A-484AW50A01A51A02A
1-802/032
111
2ro12ro1
63639558011
05050609011
88642
01010186
A/NA/NA/N9595
A/NA/NA/N6225
A/NA/NA/N0606
A/NA/NA/N0306
A/NA/NA/N
66
A/NA/NA/N016
A/NA/NA/N0101
A/NA/NA/N0101
Z0B,00B-484AW90B51B81B
3-802/032
1111
52432506
53530606
8866
01010101
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
Z0C,00C-484AW90C51C
3-064111
317162
510203
412101
412101
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
Z0A,00A-194AW50A80A01A
1-802/032
1111
33337485
05050506
8886
01010101
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
Z0B,00B-194AW60B90B
3-802/032111
727233
040404
888
010101
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
Z0C,00C-194AW60C90C
3-064111
313171
515102
414121
414121
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
7EGAPNODEUNITNOCELBAT
Manual 2100-503Page 7 of 21
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be
checked for external signs of shipping damage. If
damage is found, the receiving party must contact the
last carrier immediately, preferably in writing,
requesting inspection by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.
The refrigerant system is completely assembled and
charged. All internal wiring is complete.
The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.
These instructions explain the recommended method to
install the air cooled self-contained unit and the
electrical wiring connections to the unit.
These instructions and any instructions packaged with
any separate equipment required to make up the entire
air conditioning system should be carefully read before
beginning the installation. Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.
While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way. Authorities having
jurisdiction should be consulted before the installation is
made. See Page 3 for information on codes and
standards.
Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA). The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association
for the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B. Where local
regulations are at a variance with instructions, installer
should adhere to local codes.
6EGAPMORFDEUNITNOCELBAT
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TIUCRICELGNIS TIUCRICLAUD
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1
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2
dleiFrewoP
eriWeziS
2
dnuorGeriWeziS
3
muminiMtiucriCyticapmA
1
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2
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2
dnuorGeziSeriW
ATKC BTKC ATKC BTKC ATKC BTKC ATKC BTKC
Z0A,00A-506AW50A01A51A02A
1-802/032
111
2ro12ro1
64645558011
06060609011
88642
01010186
A/NA/NA/N9595
A/NA/NA/N6225
A/NA/NA/N0606
A/NA/NA/N0306
A/NA/NA/N
66
A/NA/NA/N016
A/NA/NA/N0101
A/NA/NA/N0101
Z0B,00B-506AW90B51B81B
3-802/032
1111
23432506
54540606
8866
01010101
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
A/NA/NA/NA/N
Z0C,00C-506AW90C51C
3-064111
618172
020203
212101
212101
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
A/NA/NA/N
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
2 Based on 75° C copper wire. All wiring must conform to NEC and all local codes.
3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electric
Code (latest revision), article 310 for power conductor sizing.
CAUTION: When more than one field power conductor circuit is run through one conduit, the conductors must be derated. Pay
special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a
raceway.
Manual 2100-503Page 8 of 21
FILTERS
A 1-inch throwaway filter is supplied with each unit.
The filter slides into position making it easy to service.
This filter can be serviced from the outside by removing
the service door. A 1-inch washable filter and 2-inch
pleated filter are also available as optional accessories.
The internal filter brackets are adjustable to
accommodate the 2-inch filter by loosening two (2)
screws on each bracket assembly and sliding the
brackets apart to the required width and retightening the
four (4) screws.
FRESH AIR INTAKE
All units are built with fresh air inlet slots punched in
the service door.
If the unit is equipped with a fresh air damper assembly,
the assembly is shipped already attached to the unit.
The damper blade is locked in the closed position. To
allow the damper to operate, the maximum and
minimum blade position stops must be installed. See
Figure 2.
All capacity, efficiency and cost of operation
information as required for Department of Energy
“Energyguide” Fact Sheets is based upon the fresh air
blank-off plate in place and is recommended for
maximum energy efficiency.
The blank-off plate is available upon request from the
factory and is installed in place of the fresh air damper
shipped with each unit.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the
top of the unit down to the unit base. There are
openings in the unit base for the drain hose to pass
through. In the event the drain hose is connected to a
drain system of some type, it must be an open or vented
type system to assure proper drainage.
DUCT WORK
All duct work, supply and return, must be properly sized
for the design airflow requirement of the equipment.
Air Conditioning Contractors of America (ACCA) is an
excellent guide to proper sizing. All duct work or
portions thereof not in the conditioned space should be
properly insulated in order to both conserve energy and
prevent condensation or moisture damage.
Refer to Table 9 & 9A for maximum static pressure
available for duct design.
Design the duct work according to methods given by the
Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of one inch of insulation.
Use insulation with a vapor barrier on the outside of the
insulation. Flexible joints should be used to connect the
duct work to the equipment in order to keep the noise
transmission to a minimum.
A 1/4 inch clearance to combustible material for the
first three feet of duct attached to the outlet air frame is
required. See Wall Mounting Instructions and Figures 3
and 4 for further details.
Ducts through the walls must be insulated and all joints
taped or sealed to prevent air or moisture entering the
wall cavity.
Some installations may not require any return air duct.
A metallic return air grille is required with installations
not requiring a return air duct. The spacing between
louvers on the grille shall not be larger than 5/8 inch.
Any grille that meets with 5/8 inch louver criteria may
be used. It is recommended that Bard Return Air Grille
Kit RG2 through RG5 or RFG2 through RFG5 be
installed when no return duct is used. Contact
distributor or factory for ordering information. If using
a return air filter grille, filters must be of sufficient size
to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to
installation only in a single story structure.
FIGURE 2FRESH AIR DAMPER
Manual 2100-503Page 9 of 21
INSTALLATION INSTRUCTIONS
WARNINGFailure to provide the 1/4 inch clearance
between the supply duct and a combustible
surface for the first 3 feet of duct can result in
fire causing damage, injury or death.
WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings
must be cut through the wall as shown in Figure 3.
2. On wood frame walls, the wall construction must be
strong and rigid enough to carry the weight of the
unit without transmitting any unit vibration.
3. Concrete block walls must be thoroughly inspected
to insure that they are capable of carrying the weight
of the installed unit.
MOUNTING THE UNIT
1. These units are secured by wall mounting brackets
which secure the unit to the outside wall surface at
both sides. A bottom mounting bracket, attached to
skid for shipping, is provided for ease of installation,
but is not required.
2. The unit itself is suitable for 0 inch clearance, but
the supply air duct flange and the first 3 feet of
supply air duct require a minimum of 1/4 inch
clearance to combustible material. If a combustible
wall, use a minimum of 30½" x 10½" dimensions for
sizing. However, it is generally recommended that a
1-inch clearance is used for ease of installation and
maintaining the required clearance to combustible
material. The supply air opening would then be
32" x 12". See Figures 3 and 4 for details.
3. Locate and mark lag bolt locations and bottom
mounting bracket location. See Figure 3.
4. Mount bottom mounting bracket.
5. Hook top rain flashing, attached to front - right of
supply flange for shipping, under back bend of top.
Top rain flashing is shipped secured to the right side
of the back.
6. Position unit in opening and secure with 5/16 lag
bolts; use 7/8 inch diameter flat washers on the lag
bolts.
7. Secure rain flashing to wall and caulk across entire
length of top. See Figure 3.
8. For additional mounting rigidity, the return air and
supply air frames or collars can be drilled and
screwed or welded to the structural wall itself
(depending upon wall construction). Be sure to
observe required clearance if combustible wall.
9. On side-by-side installations, maintain a minimum
of 20 inches clearance on right side to allow access
to control panel and heat strips, and to allow proper
airflow to the outdoor coil. Additional clearance
may be required to meet local or national codes.
Manual 2100-503Page 10 of 21
FIG
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Manual 2100-503Page 11 of 21
FIGURE 4ELECTRIC HEAT CLEARANCE
WARNINGA minimum of 1/4 inch clearance must be maintained between
the supply air duct and combustible materials. This is required
for the first 3 feet of ducting.
It is important to insure that the 1/4 inch minimum spacing is
maintained at all points.
Failure to do this could result in overheating the combustible
material and may result in a fire causing damage, injury or death.
SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR
WALL MOUNTED UNIT SHOWING 1/4 INCH
CLEARANCE TO COMBUSTIBLE SURFACES.
Manual 2100-503Page 12 of 21
FIGURE 5WALL MOUNTING INSTRUCTIONS
FIGURE 6WALL MOUNTING INSTRUCTIONS
SEE FIGURE 3 – MOUNTING INSTRUCTIONS
SEE UNIT DIMENSIONS, FIGURE
1, FOR ACTUAL DIMENSIONS
Manual 2100-503Page 13 of 21
FIGURE 7COMMON WALL MOUNTING INSTALLATIONS
Manual 2100-503Page 14 of 21
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information
and maximum fuse or “HACR” type circuit breaker
size. Each outdoor unit is marked with a “Minimum
Circuit Ampacity”. This means that the field wiring
used must be sized to carry that amount of current.
Depending on the installed KW of electric heat, there
may be two field power circuits required. If this is the
case, the unit serial plate will so indicate. All models
are suitable only for connection with copper wire. Each
unit and/or wiring diagram will be marked “Use Copper
Conductors Only”. These instructions must be adhered
to. Refer to the National Electrical Code (NEC) for
complete current carrying capacity data on the various
insulation grades of wiring material. All wiring must
conform to NEC and all local codes.
The electrical data lists fuse and wire sizes (75° C
copper) for all models including the most commonly
used heater sizes. Also shown are the number of field
power circuits required for the various models with
heaters.
The unit rating plate lists a “Maximum Time Delay
Relay Fuse” or “HACR” type circuit breaker that is to
be used with the equipment. The correct size must be
used for proper circuit protection and also to assure that
there will be no nuisance tripping due to the momentary
high starting current of the compressor motor.
The disconnect access door on this unit may be locked
to prevent unauthorized access to the disconnect. To
convert for the locking capability, bend the tab located
in the bottom left-hand corner of the disconnect opening
under the disconnect access panel straight out. This tab
will now line up with the slot in the door. When shut, a
padlock may be placed through the hole in the tab
preventing entry.
See “Start Up” section for important information on
three phase scroll compressor start ups.
WIRING – LOW VOLTAGE WIRING
230/208V, 1 phase and 3 phase equipment dual primary
voltage transformers. All equipment leaves the factory
wired on 240V tap. For 208V operation, reconnect from
240V to 208V tap. The acceptable operating voltage
range for the 240 and 208V taps are:
TAP RANGE
240 253 – 216
208 220 – 187
NOTE: The voltage should be measured at the field power
connection point in the unit and while the unit is
operating at full load (maximum amperage
operating condition).
Five (5) to eight (8) wires should be run from thermostat
subbase to the 24V terminal board in the unit, depending
on the thermostat and/or controls and accessories
shipped with the unit. A five or eight conductor, 18
gauge copper, color-coded thermostat cable is
recommended. The connection points are shown in
Figure 8.
TABLE 3THERMOSTAT WIRE SIZE
remrofsnarTAV ALF eguaGeriW
mumixaMecnatsiDteeFnI
55 3.2
eguag02eguag81eguag61egaug41egaug21
5406001061052
TABLE 4WALL THERMOSTAT
tatsomrehT serutaeFetanimoderP
750-30483511D0225HT
taeHegats1,looCegats1elbammargorP-noNcinortcelE
revoegnahclaunaMrootuA
850-30481511D0225HT
taeHegats2,looCegats2elbammargorP-noNcinortcelE
revoegnahclaunaMrootuA
060-3048)544-0211(
taeHegats3;looCegats3cinortcelEelbammargorP-noN/elbammargorP
lanoitnevnoCroPHrevoegnahclaunaMrootuA
Manual 2100-503Page 15 of 21
FIGURE 8UNIT 24V TERMINAL BOARD
Manual 2100-503Page 16 of 21
START UP
IMPORTANT INSTALLER NOTE
For improved start up performance wash the indoor coil
with a dish washing detergent.
HIGH PRESSURE SWITCH
The WA381, WA484, WA491 and WA605 models are
supplied with a remote reset high pressure switch. If
tripped, this pressure switch may be reset by turning the
thermostat off then back on again.
THREE PHASE SCROLL COMPRESSORSTART UP INFORMATION
Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction. Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.
However, three phase compressors will rotate in either
direction depending upon phasing of the power. Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,
verification of proper rotation must be made.
Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotation, as well as, substantially
reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the
time the equipment is put into service. If improper
rotation is corrected at this time, there will be no
negative impact on the durability of the compressor.
However, reverse operation for over one hour may have
a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse rotation
for several minutes, the compressor’s internal
protector will trip.
All three phase ZR compressors are wired identically
internally. As a result, once the correct phasing is
determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation
direction.
The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.
PHASE MONITOR
All units with three phase scroll compressors are
equipped with a 3 phase line monitor to prevent
compressor damage due to phase reversal.
The phase monitor in this unit is equipped with two
LEDs. If the Y signal is present at the phase monitor
and phases are correct the green LED will light.
If phases are reversed, the red fault LED will be lit and
compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply
leads to the unit. Do not reverse any of the unit factory
wires as damage may occur.
CONDENSER FAN OPERATION
The condenser fan motor on 230/208 volt, one and three
phase, 60 HZ units is a two-speed motor that comes
factory wired on high speed for peak performance. If
ambient conditions permit, it can be reconnected to low
speed (red wire) for lower sound level. See wiring
diagram.
50 HZ models must have fan wired on low speed.
These models are factory wired on low speed.
SERVICE HINTS
1. Caution owner/operator to maintain clean air filtersat all times. Also, not to needlessly close off supplyand return air registers. This reduces airflowthrough the system, which shortens equipmentservice life as well as increasing operating costs.
2. Switching to heating cycle at 75°F or higher outsidetemperature may cause a nuisance trip of the remotereset high pressure switch. Turn thermostat off thenon to reset the high pressure switch.
3. Check all power fuses or circuit breakers to be sure
they are the correct rating.
4. Periodic cleaning of the outdoor coil to permit full
and unrestricted airflow circulation is essential.
Manual 2100-503Page 17 of 21
SEQUENCE OF OPERATION
COOLING – Circuit R-Y makes at thermostat pullingin compressor contactor, starting the compressor andoutdoor motor. The G (indoor motor) circuit isautomatically completed on any call for coolingoperation or can be energized by manual fan switch onsubbase of constant air circulation. On all 230 volt unitsthere is a one-minute off delay on the blower motor.460 volt models do not have an off delay. On a call forheating, circuit R-W1 make at the thermostat pulling inheat contact for the strip heat and blower operation. Ona call for second stage heat, R-W2 makes bringing onsecond heat contactor, if so equipped.
COMPRESSOR CONTROL MODULE
The compressor control module is standard on theWA381, WA484, WA491and WA605 models coveredby this manual and is optional on the WA423 model.The compressor control is an anti-short cycle/lockouttimer with high and low pressure switch monitoring andalarm relay output.
Adjustable Delay On Make And Break Timer
On initial power up or anytime power is interrupted tothe unit, the delay on make period begins, which will be2 minutes plus 10% of the delay on break setting. Whenthe delay on make is complete and the high pressureswitch (and low pressure switch if employed) is closed,the compressor contactor is energized. Upon shutdown,the delay or break timer starts and prevents restart untilthe delay on break and delay on make periods haveexpired.
During routine operation of the unit with no powerinterruptions, the compressor will operate on demandwith no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor
contactor will de-energize immediately. The lockout
timer will go into a soft lockout and stay in soft lockout
until the high pressure switch closes and the delay on
break time has expired. If the high pressure switch
opens again in this same operating cycle, the unit will go
into manual lockout condition and the alarm relay circuit
will energize. Recycling the wall thermostat resets the
manual lockout.
Low Pressure Switch, Bypass, and LockoutSequence
If the low pressure switch opens for more than 120
seconds, the compressor contactor will de-energize and
go into a soft lockout. Regardless the state of the low
pressure switch, the contactor will reenergize after the
delay on make time delay has expired. If the low
pressure switch remains open, or opens again for longer
than 120 seconds, the unit will go into manual lockout
condition and the alarm relay circuit will energize.
Recycling the wall thermostat resets the manual lockout.
Alarm Relay Output
Alarm terminal is output connection for applications
where alarm relay is employed. This terminal is
powered whenever compressor is locked out due to HPC
or LPC sequences as described.
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high
pressure switch and low pressure switch cut out
and cut in settings are fixed by specific air
conditioner or heat pump unit model. The
lockout features, both soft and manual, are a
function of the Compressor Control Module.
ADJUSTMENTS
Adjustable Delay on Make and Delay on BreakTimer
The potentiometer is used to select Delay on Break time
from 30 seconds to 5 minutes. Delay on Make (DOM)
timing on power-up and after power interruptions is
equal to 2 minutes plus 10% of Delay on Break (DOB)
setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
During routine operation of the unit with no power
interruptions the compressor will operate on demand
with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes, and DOM is 132 seconds
Unit 2: DOB set at 4 minutes, and DOM is 144 seconds
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all
units so that the system operating pressures can be
observed. A pressure table can be found later in the
manual covering all models. It is imperative to match
the correct pressure table to the unit by model number.
Manual 2100-503Page 18 of 21
REMOVAL OF FAN SHROUD
1. Disconnect all power to the unit.
2. Remove the screws holding both grilles, one on each
side of unit, and remove grilles.
3. Remove screws holding fan shroud to condenser and
bottom. Nine (9) screws.
FIGURE 9FAN BLADE SETTING
TROUBLESHOOTING
4. Unwire condenser fan motor.
5. Slide complete motor, fan blade, and shroud
assembly out the left side of the unit.
6. Service motor/fan as needed.
7. Reverse steps to reinstall.
REFRIGERANT CHARGE
The correct system R-22 charge is shown on the unit
rating plate. Optimum unit performance will occur with
a refrigerant charge resulting in a suction line
temperature (6" from compressor) as shown in Table 6.
Table 7A on Page 19 for models WA381 and WA491
TABLE 5FAN BLADE DIMENSION
ledoMnoisnemiD
A
183AW324AW484AW194AW506AW
"57.1
The suction line temperatures in table above are based
upon 80°F dry bulb / 67°F wet bulb (50% R.H.)
temperature and rated airflow across the evaporator
during cooling cycle.
TABLE 6REFRIGERANT CHARGE
ledoMdetaRwolfriA
DO59erutarepmeT
DO28erutarepmeT
183AW 0011 84-05 64-84
324AW 0041 45-25 66-46
484AW 0551 65-45 76-56
194AW 0521 64-84 54-74
506AW 0071 55-35 26-06
TABLE 7INDOOR BLOWER PERFORMANCE
CFM @ 230V
.P.S.EHnI 20
484AW,324AW 506AW
V032woL V032hgiH V032woL V032hgiH
lioCyrDteWlioC
lioCyrDteWlioC
lioCyrDteWlioC
lioCyrDteWlioC
0.1.2.3.4.5.
05610551054105310031---
00610051004100315711---
588107715361005107310521
008156610451004158210511
00615251------------
05415731------------
002200120002578157710561
000200910081007100615741
FAN BLADE SETTING DIMENSIONS
Shown in Figure 9 is the correct fan blade setting
dimension for proper air delivery across the outdoor
coil.
Any service work requiring removal or adjustment in
the fan and/or motor area will require that the
dimensions below be checked and blade adjusted in or
out on the motor shaft accordingly.
MIS-1724
Manual 2100-503Page 19 of 21
TABLE 9MAXIMUM ESP OF OPERATION
ELECTRIC HEAT ONLY
Values shown are for units equipped with standard
1-inch throwaway filter or 1-inch washable filter.
Derate ESP by .15 for 2-inch pleated filters.
ledoM 324AW 484AW 506AW
WKhgiHdeepS
woLdeepS
hgiHdeepS
woLdeepS
hgiHdeepS
woLdeepS
50A-01A-51A-02A-
05.05.05.05.
05.05.05.54.
05.05.05.05.
05.05.05.54.
05.05.05.05.
05.05.05.04.
90B-51B-81B-
05.05.05.
05.05.05.
05.05.05.
05.05.05.
05.05.05.
05.05.05.
90C-51C-
05.05.
05.05.
05.05.
05.05.
05.05.
05.05.
TABLE 9AMAXIMUM ESP OF OPERATION
ELECTRIC HEAT ONLY
Values shown are for units equipped with
standard 1 inch throwaway filter or 1 inch
washable filter. Derate ESP by .15 for 2 inch
pleated filters.
ledoM 183AW 194AW
WKhgiHdeepS
deMdeepS
woLdeepS
hgiHdeepS
deMdeepS
50A-80A-01A-
03.03.03.
03.03.03.
03.03.02.
03.04.03.
03.04.03.
60B-90B-
04.04.
03.03.
03.03.
03.03.
03.03.
60C-90C-
03.03.
03.03.
03.03.
03.03.
03.03.
TABLE 8RECOMMENDED AIRFLOW
ledoMdetaR*MFC
detaR*PSE
dednemmoceRegnaRwolfriA
deepSyrotcaFnoitcennoC
183AW 0011 51. 058-0521 muideM
324AW 0041 03. 0511-0061 hgiH
484AW 0551 02. 5821-0571 hgiH
194AW 0521 02. 0011-5741 hgiH
506AW 0071 03. 5731-0591 hgiH
TABLE 7AINDOOR BLOWER PERFORMANCE
CFM @ 230V / 460V
.P.S.EnI
H2O
183AW 194AW
deepShgiH deepSmuideM deepSwoL deepShgiH deepSmuideM
yrDlioC
teWlioC
yrDlioC
teWlioC
yrDlioC
teWlioC
yrDlioC
teWlioC
yrDlioC
teWlioC
0.1.2.3.
5261574105310511
574105310511528
524152310021
---
52310021521578
521100110001
---
00110001058
---
0071055100410521
0551004105210011
5741573105210011
573105210011
---
Manual 2100-503Page 20 of 21
Low side pressure ± 2 PSIG
High side pressure ± 5 PSIG
Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct
operating charge being in the system, the charge should be removed, system evacuated and recharged
to serial plate instructions.
NOTE: Pressure table based on high speed condenser fan operation. If condensing pressures
appear elevated check condenser fan wiring. See “Condenser Fan Operation” on Page 16.
TABLE 10PRESSURE TABLE
COOLINGAir Temperature Entering Outdoor Coil °F
ledoMriAnruteRerutarepmeT
erusserP 57 08 58 09 59 001 501 011 511
183AW
BD.ged57BW.ged26
ediSwoLediShgiH
47571
47781
57202
67612
87232
97942
97562
08482
18203
BD.ged08BW.ged76
ediSwoLediShgiH
97971
97291
08702
18222
38832
48552
58272
68192
78013
BD.ged58BW.ged27
ediSwoLediShgiH
28581
28991
38412
48032
68642
78462
88252
98103
09123
324AW
BD.ged57BW.ged26
ediSwoLediShgiH
07702
27022
37532
57152
67662
77382
87003
97813
97733
BD.ged08BW.ged76
ediSwoLediShgiH
57212
77622
87142
08752
18372
28092
38803
48623
58643
BD.ged58BW.ged27
ediSwoLediShgiH
87912
08432
18942
38662
48382
58003
68913
78733
88853
484AW
BD.ged57BW.ged26
ediSwoLediShgiH
37402
47712
67232
87842
97562
08482
28403
38523
48843
BD.ged08BW.ged76
ediSwoLediShgiH
87012
97322
18832
28452
48272
68192
78213
98433
09753
BD.ged58BW.ged27
ediSwoLediShgiH
48712
58132
78742
88462
09282
29203
39323
59543
79963
194AW
BD.ged57BW.ged26
ediSwoLediShgiH
07991
17312
17722
27442
37062
57972
67892
77023
97143
BD.ged08BW.ged76
ediSwoLediShgiH
57402
67812
67332
77052
87762
08682
18603
28823
48053
BD.ged58BW.ged27
ediSwoLediShgiH
87112
97622
97142
08952
18672
38692
48713
58933
78263
506AW
BD.ged57BW.ged26
ediSwoLediShgiH
17512
27822
37242
47652
57372
67092
77703
97623
97543
BD.ged08BW.ged76
ediSwoLediShgiH
67122
77432
87842
97362
08082
18792
28513
48433
58453
BD.ged58BW.ged27
ediSwoLediShgiH
97922
08242
18752
28272
38092
48703
58623
78643
88663
Manual 2100-503Page 21 of 21
TABLE 11OPTIONAL ACCESSORIES
WA381-A
WA381-B
WA381-C
WA423-A
WA423-B
WA423-C
WA484-A
WA484-B
WA484-C
WA491-A
WA491-B
WA491-C
WA605-A
WA605-B
WA605-C
traPrebmuN noitpircseD
50A-50AWHE80A-50AWHE01A-50AWHE51A-50AWHE
segakcaPretaeHsegakcaPretaeHsegakcaPretaeHsegakcaPretaeH
XXXX
XXXX
XXXX
50A-83AWHE80A-83AWHE01A-83AWHE50A-94AWHE
segakcaPretaeHsegakcaPretaeHsegakcaPretaeHsegakcaPretaeH
XXX
XX
X
90B-50AWHE51B-50AWHE81B-50AWHE
segakcaPretaeHsegakcaPretaeHsegakcaPretaeH
XXX
XXX
XXX
60B-83AWHE90B-83AWHE60B-94AWHE
segakcaPretaeHsegakcaPretaeHsegakcaPretaeH
XX
X
A90C-50AWHE51C-50AWHE
segakcaPretaeHsegakcaPretaeH
X XX
XX
X XX
60C-83AWHE segakcaPretaeH X X
5-POB5-DAFB5-DAFM
etalPffOknalBrepmaDriAhserFcirtemoraB
repmaDriAhserFdezirotoM
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
5-VRC5-MFIE
B5A-VREWB5C-VREW
tsuahxEhtiwrotalitneVlaicremmoCtsuahxEhtiwrezimonocE
rotalitneVyrevoceRygrenErotalitneVyrevoceRygrenE
XXX
XXX
XX
X
XXX
XXX
XX
X
XXX
XXX
XX
X
XXX
XXX
XX
X
XXX
XXX
XX
X
6-AMC01-AMC
)CAL(lortnoCtneibmAwoLRDT+CPH+CPL
X X X XX
XX
XX
X X X X X X X X
31-AMC51-CMC61-AMC81-AMC
CAL+RDT+CPH+CPLtiKtratS
lortnoCeusserPwoLCAL+CPL
XXX
XX
XX
XX
XXXX
XX
XX
XXX
XX
XX
XXX
XX
X
B50-BCMWC10-DCMWA80-BCMWA90-BCMWB70-BCMWA50-BCMWB40-BCMWB60-BCMW
tiKrekaerBtiucriCtiKtcennocsiDlluP
rekaerBtiucriCrekaerBtiucriCrekaerBtiucriCrekaerBtiucriCrekaerBtiucriCrekaerBtiucriC
XX
XX
XX
X
XX
X
X
X
X
X
X
Manual 7960-482G
Date 11-30-07
Page 1 of 2
SUPPLEMENTAL 50 HZ
ELECTRICAL DATA
� Maximum size of the time delay fuse or “D” type circuit breaker for protection of field wiring conductors.
� Based on 75°C copper wire. All wiring must conform to all local and national electrical codes.
� These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electric Code
(latest version), Article 310 for power conductor sizing.
* Continued on next page.
CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention
to Note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3)conductors are in a raceway.
IMPORTANT:While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor
wires in accordance with all existing local codes.
ledoM
detaRstloV
sesahPdna
gnitarepOegatloVegnaR
dleiF.oNrewoPstiucriC
3muminiMtiucriCyticapmA
1mumixaM
esuFlanretxE.rkrB.tkCro
2dleiF
rewoPeziSeriW
2
eriWdnuorGeziS
Z0D-281AW50D80D
1-022/042 452-891111
418234
020354
21018
210101
Z0D-242LW/AW50D80D
1-022/0421-022/0421-022/042
452-891111
518244
020354
21018
210101
Z0F-242LW/AW50F 3-083/514 654-243 1
1821
5151
4141
4141
Z0D-352AW50D80D
1-022/042 452-891111
517234
020354
21018
210101
Z0F-352LW/AW50F 3-083/514 654-243 1
1701
5151
4141
4141
Z0D-203AW50D01D
1-022/042 452-891111
229255
535306
886
010101
Z0F-203AW70F21F
3-083/514 654-243111
95132
515152
414101
414101
Z0D-273LW/AW50D01D
1-022/042 452-891111
429255
535306
886
010101
880DXX50DH273AW 1-022/042 452-891 1 15 06 6 01
380DXX01DH273AW 1-022/042 452-891 2ro1 *87 *08 *4 *8
Z0E-273LW/AW60E90E21E
3-022/042 452-891
1111
71120393
52525304
010188
01010101
Z0F-273LW/AW70F21F
3-083/514 654-243111
116152
510252
412101
412101
Z0E-324AW90E51E
3-022/042 452-891111
222305
535305
888
010101
Z0F-324AW70F41F
3-083/514 654-243111
116103
510203
412101
412101
Z0E-484AW90E51E
3-022/042 452-891111
422305
535305
888
010101
Z0F-484LW/AW70F41F
3-083/514 654-243111
216103
510203
412101
412101
Z0E-206LW/AW90E51E
3-022/042 452-891111
032305
545405
888
010101
00F,Z0F-206LW/AW70F41F
3-083/514 654-243111
516103
020203
212101
212101
Z0F-107LW/AW70F41F
3-083/514 654-243111
919123
525253
010101
010101
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Manual 7960-482G
Date 11-30-07
Page 2 of 2
�M
axim
um
siz
e o
f th
e tim
e d
ela
y fuse o
r “D
” ty
pe c
ircuit b
reaker
for
pro
tection o
f field
wirin
g c
onducto
rs.
�B
ased o
n 7
5°C
copper
wire. A
ll w
irin
g m
ust confo
rm to a
ll lo
cal and n
ational ele
ctr
ical codes.
�T
hese “
Min
imum
Circuit A
mpacity”
valu
es a
re to b
e u
sed for
siz
ing the fie
ld p
ow
er
conducto
rs. R
efe
r to
the N
ational E
lectr
ic C
ode
(late
st vers
ion),
Art
icle
310 for
pow
er
conducto
r siz
ing.
*C
ontinued o
n n
ext page.
CA
UT
ION
:W
hen m
ore
than o
ne fie
ld p
ow
er
circuit is r
un thro
ugh o
ne c
onduit, th
e c
onducto
rs m
ust be d
era
ted. P
ay s
pecia
l attention
to N
ote
8 o
f Table
310 r
egard
ing A
mpacity A
dju
stm
ent F
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Page 1 of 9
USER’S GUIDE
For all Packaged Systems
(Air Conditioners and Heat Pumps)
DATE: 11-16-07
PA - Series Air Conditioners
PH - Series Air Source Heat Pumps
QA - Series Air Conditioners
QH - Series Air Source Heat Pumps
QW - Series Water Source Heat Pumps
WA & WL - Series Air Conditioners
WH & SH - Series Air Source Heat Pumps
MANUAL 2100-034 REV. E
SUPERSEDES REV. D
FILE VOL. I, TAB 6
Page 2 of 9
TABLE OF CONTENTS
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Page 3 of 9
GENERAL INFORMATION
This manual is generic in nature and covers a wide range of heating and cooling products manufactured
by Bard Manufacturing Company. It is intended to be a general guide for care and operation of typical
systems and covers the most important features you should be aware of and are responsible for as the
user of the equipment.
Because our product offerings are so varied and can be equipped with many features and options, it is
not possible to cover all aspects of what your specific system may be configured for. Some systems may
be quite simple in features to provide basic cooling and possibly heating, while others may also
incorporate various ventilation technologies, dehumidification circuits, and many different internal controls
as well as room temperature controls. Therefore, you should request a detailed operation sequence and
explanation of any special features from your installer and/or Service Company, and also have them
instruct you as to any routine maintenance procedures you are responsible for.
This manual will address the basic items that should apply to all systems, and will then be separated into
specific types of products to cover things unique to those product types.
AIR FILTERS
Keeping clean air filter(s) is the single most important responsibility of the user of the equipment. Each
type of system must be equipped with an air filter(s) in the indoor circulating air system to clean the air, to
keep the system itself clean for peak efficiency and capacity, and to prolong the useful life of the
equipment. DO NOT operate the system without the proper air filters.
Filters should be inspected at least monthly, and replaced or cleaned (depending on type) as needed.
The useful life of an air filter can vary widely depending upon application and use of the equipment, and
it is critical to monitor filter condition and establish an acceptable maintenance schedule. Failure to do so
will increase operating and repair costs, decrease capacity and efficiency, and shorten the service life of
the equipment. A common symptom of a dirty filter in the cooling mode is a freeze-up of the indoor coil.
The air filters used may be a disposable (throwaway) type or may be a cleanable type that can be
thoroughly cleaned, rinsed and reused many times. It is important to make sure that the correct filter
size and type for your system is always used. If there is any question as to acceptable filter size or type,
review the Installation Instructions for the specific equipment involved, if available. Otherwise, consult
with your installing dealer or Service Company.
Most equipment can have the filters inspected and serviced by the user with no problems. In some
instances, because of equipment design or specific installation conditions, it may be necessary to have
this procedure done by a qualified service company. Have your installer or service company show you
where the filter(s) are and demonstrate the service procedure or make arrangements for them to provide
this service on an as needed basis.
OUTDOOR COIL
The outdoor coil must be kept clean and free of any airborne debris, which can accumulate over time.
Large volumes of air are circulated over the coil, and airborne debris such as lint, dust, materials shed
from trees, paper or other types of airborne material that can become airborne can collect on the
entering coil surface.
The outdoor coil must dissipate heat during the cooling mode, and for a heat pump must also absorb
heat during the heating mode. If the coil is dirty and matted with debris, the airflow across the coil will be
reduced causing poor performance, increased operating run time and associated utility bills, and in
extreme conditions can shorten the useful life of the equipment.
Page 4 of 9
Depending on the specific equipment involved, the surface that can accumulate debris can be on the
opposite side that is exposed to view when standing in front of the machine. Closely review the machine
when operating to see which direction or path that the airflow moves through the machine, and if the air
inlet side of the coil is hidden, try to observe the back (hidden) side by looking into the side grilles, using
flashlight if necessary.
While the user of the equipment needs to be aware of the potential of clogging of the outdoor coil
surface, actual cleaning of the outdoor coil should not be attempted under most circumstances. If the
user should attempt this procedure on their own, never do so without first having the installing dealer or
Service Company instruct you in the proper procedure and technique.
WARNING: Do not open or enter the equipment without first turning off the electrical service
disconnect. Failure to do so can result in personal injury due to moving parts and/or electric
shock hazard resulting in death.
Other conditions that can cause reduction of airflow across the outdoor coil are flowers, shrubbery or
other growth too near the outdoor coil air inlet and outlet openings. These living things, especially as
they mature and grow, will be just as effective in blocking the airflow and create the same problems as
will stacking things against the equipment. These conditions can be easily managed and controlled by
the user, as they do not require actually entering into the equipment enclosure, which should only be
done by qualified service technicians.
See section on Air-to-Air Heat Pumps for additional information concerning blockage due to heavy snow
conditions, if applicable.
ROUTINE EQUIPMENT OUTDOOR MAINTENANCE
1. Avoid having any lawn sprinkler spray directly on the equipment, especially if from a brackish
water source.
2. In coastal areas locate equipment the furthest distance away from the coastline as feasible.
3. Frequent cleaning and waxing of the cabinet using a good automobile polish will help extend its
original appearance.
BASIC OPERATING PRINCIPLES
AIR CONDITIONERS
COOLING MODE
The cooling mode operates similar to a refrigerator, removing heat from inside the conditioned space
and rejects it outside of the space being controlled. There are three main parts of the system:
1. The evaporator (indoor) coil where cold refrigerant absorbs heat from the air, which circulates
from the conditioned space, through the machine, and is returned to the space at a lower
temperature and with some of the humidity (moisture) removed. The moisture exits through a
condensate drain system. A motor/blower assembly moves the indoor air through the system.
2. The compressor, which is a sealed pump that moves the refrigerant through the system.
3. The condenser (outdoor) coil where the heat that was absorbed from the indoor space is
discharged to the outdoor environment. A motor/fan system moves the outdoor air across the
condenser coil.
A properly sized air conditioner cannot cool a structure off rapidly, and instead will pull down the
temperature slowly. It also will remove a certain amount of moisture (humidity) from the circulating air
Page 5 of 9
stream in the process. It may take several hours to pull down a hot, moist building or structure on initial
startup, or anytime the system has been turned off for a long period of time. It is generally best to set
the thermostat at a comfortable temperature and let it control the system as needed, rather than turning
it on and off.
Moisture (humidity) removal with a conventional air conditioner (cooling) unit, or heat pump when operating
in the cooling mode, is not directly controlled and is a by-product of the unit operating to control temperature
in response to the temperature (thermostat) control device. Oversized equipment can easily control
temperature but will have short run-times, thus reducing its ability to remove moisture from the circulating
air stream. There are also many additional influences that can affect humidity levels within the conditioned
space such as laundry appliances, cooking, showers, exhaust fans, and any other items that can generate
moisture or affect its removal from the space. Therefore, while operation of the air conditioning or heat
pump system in the cooling mode will remove some amount of moisture as it reduces the air temperature,
precise humidity regulation in the conditioned space cannot be assured and additional equipment such as
a dedicated dehumidifier may be required.
HEAT PUMP (Air-to-Air)
A heat pump is a refrigerant-based system that has additional components and controls that both heats
and cools using a compressor for both modes of operation. Most heat pumps will also be equipped with
some amount of electric heat to supplement the heating capacity of the compressor system on an as
needed basis. This operation is entirely automatic and is controlled by the indoor thermostat, and
possibly also an outdoor thermostat.
COOLING MODE
The cooling mode of a heat pump is exactly the same as that described for an Air Conditioner in the
above section.
HEAT PUMP (HEATING MODE)
The system operates in reverse cycle, meaning that it absorbs and moves heat from the outdoors
and transfers it indoors to be rejected into the circulating air stream. Even though it seems cold to
humans, there is usable heat that can be extracted efficiently from the outdoor air down to 0
degrees F, although the colder the air is there is less heat to extract and the operating efficiency is
diminished.
DEFROST CYCLE
When operating in the heating mode, the outdoor coil will be colder than the outdoor air that is forced
over it by the fan system. When the outdoor air temperature is above approximately 40°F, moisture
can accumulate on the coil and it will drain down and out the base of the unit. As the air temperature
gets below approximately 40°F, the coil temperature will start to drop below 32°F, and frost or ice will
begin to form on the coil.
An automatic defrost system keeps track of system run time when the outdoor coil temperature is in
the freezing zone, and will initiate a defrost cycle at the appropriate time. The unit continues to
operate during the defrost cycle, but the outdoor fan motor will stop and the reversing valve will shift
positions to flow hot refrigerant gas through the outdoor coil to melt the accumulated frost. Water will
start to drain freely from the unit, and there may be steam emit from the unit.
Page 6 of 9
The length of the defrost cycle will vary depending upon actual outdoor temperature, humidity levels
and amount of accumulated frost. It could range from 1-2 minutes up to but not exceeding 10
minutes. When the defrost cycle terminates, the reversing valve will shift back to heating mode and
the outdoor fan will restart. There is typically a large puff of steam emitted as the fan restarts.
When the heat pump shifts from cool to heating mode, from heating to cooling mode, and especially
during defrost cycles, there will be a pressure transfer sound heard as the reversing valve redirects
the flow of refrigerant. This is commonly described as a hissing noise and is a normal sound for this
type equipment.
For air source heat pumps, it is important to keep heavy snow from accumulating around the
machine to the point of blocking the inlet and outlet openings to the outdoor coil section. For wall
mounted or other equipment that is elevated, this should not be a factor; but for equipment installed
on or near the ground, this can be an issue in areas prone to heavy and/or blowing snow. The air
source heat pump cannot operate effectively and efficiently when snowbound just as a car cannot
function well in heavy snow conditions.
HEAT PUMP (Water-to-Air)
These types of heat pumps are also commonly referred to as water source or geothermal systems. Just
like the air source heat pump, they are refrigerant-based systems that both heats and cools using a
compressor for both modes of operation. The primary difference is that the system uses water or
antifreeze protected water solution instead of an air-cooled outdoor heat transfer coil, and there is no
outdoor motor/fan system but instead a water pump to provide adequate water flow to the system.
COOLING MODE
The cooling mode of a water-to-air heat pump is exactly the same as that described for an air
conditioner in the above section for Air Conditioners, except that the outdoor coil uses water instead
of air for the heat transfer medium.
HEAT PUMP (HEATING MODE)
The system operates in reverse cycle, meaning that it acquires and moves heat from the water
supply flowing through the water to refrigerant coil, and transfers it indoors to be rejected into the
circulating air stream.
Most water-to-air heat pumps (but not all) will also be equipped with some amount of electric heat to
supplement the heating capacity of the compressor system on an as needed basis. This operation is
entirely automatic and is controlled by the indoor thermostat.
Because of the design of water-to-air heat pumps and the water temperatures involved, no defrost
system is required as in air-to-air heat pumps.
WATER SUPPLY SYSTEMS
Depending upon type and application of the water-to-air heat pump, the water side of the system
could be one of the following:
1. Individual closed loop buried in a trench or vertical bore hole(s).
2. Individual loop submerged in a pond.
3. Water supplied from a well and discharged into pond, stream, ditch or another well.
4. Water supplied from a boiler/tower system, typically only in larger multi-unit installations.
Page 7 of 9
VENTILATION
Many Bard systems have the capability of various ventilation packages available (either factory or field
installed) directly into the basic system. These systems can be described as follows:
1. Barometric fresh air damper
2. Motorized fresh air damper
3. Commercial room ventilator
4. Economizer
5. Energy recovery ventilator
All of these ventilation systems, if installed, are different and are used for different reasons. They may
also have different control strategies. Consult your installer and/or Service Company to determine if your
installation has any of these devices, and for any instructions or maintenance requirements you should
be aware of as the user.
DEHUMIDIFICATION CIRCUITS
Many Bard systems, typically those used in schools or other commercial applications, have a dedicated
dehumidification capability by having a special additional refrigeration circuit (factory installed option
only) in addition to the basic system. These special systems, sometimes also referred to as hot gas
reheat, are designed to control humidity on demand from a humidity controller much the same as the
basic cooling and/or heating system is controlled by a wall thermostat.
Consult your installer and/or Service Company to determine if your installation has any of these devices,
and for any instructions or maintenance requirements you should be aware of as the user.
AUTOMATIC CONTROL SYSTEMS
THERMOSTATS
There are many types of thermostats available to properly control your system, and these can vary in
features and some functions depending upon the type of system (air conditioner, heat pump, etc.)
installed and any special options (ventilation, supplemental heat, etc.) that may be installed.
Approved compatible thermostats are available from Bard Manufacturing Company for all applications,
and since these can vary in numerous features and functions, it is not possible to adequately discuss
them all in this User’s Guide. Many installers also install thermostats other than those offered by Bard,
and must determine proper compatibility prior to installation.
In addition, many schools and similar institutions may utilize central energy management systems (EMS)
or direct digital control (DDC) systems.
In all circumstances have your installer, Service Company or building administrator or maintenance
department personnel instruct you as to proper operation of your specific thermostat or temperature
control system.
HUMIDISTATS (HUMIDITY CONTROLLERS)
All systems with dedicated dehumidification (hot gas reheat) circuits also require a humidity controller
(also called humidistat or de-humidistat) in addition to a thermostat for proper control.
The devices may or may not be adjustable, and if adjustable should only be adjusted by the person(s)
responsible for overall building control conditions. Normal settings would be somewhere between
Page 8 of 9
50 and 60% Relative Humidity (RH) and typically affords acceptable human comfort conditions for most
individuals, and under no circumstances should be set lower than 40% as overcooling of the conditioned
space and/or freeze-ups of the indoor coil may occur.
INSUFFICIENT COOLING OR HEATING
In extremely hot or cold weather your system will continue to deliver its normal supply of conditioned air.
If the unit operates but fails to provide sufficient comfort, check the following before calling your Service
Company:
1. Be sure the thermostat setting is correct.
2. Check the air filters, and replace or clean if dirty.
3. Make sure that air can circulate freely throughout the conditioned space, and that all supply
registers and return air grilles are not blocked.
4. Make sure that the outdoor coil is not blocked with any foreign matter, or otherwise restricted with
any growth or other items.
FAILURE TO OPERATE
Check the following before calling your Service Company:
1. Be sure the thermostat setting is correct.
2. Check the air filters, and replace or clean if dirty.
3. Make sure that the power supply, and gas or water supplies if applicable, are “On”.
4. Make sure that air can circulate freely throughout the conditioned space, and that all supply
registers and return air grilles are not blocked.
5. Make sure that the outdoor coil is not blocked with any foreign matter, or otherwise restricted with
any growth or other items.
LUBRICATION REQUIREMENTS
All indoor and outdoor air-moving motors are permanently lubricated, and require no re-oiling. If an
Energy Recovery Ventilator (ERV) is installed in your system, have your Service Company inspect
annually and perform maintenance as outlined in the ERV Installation and Operating Instructions.
PERIODIC MAINTENANCE
Periodic maintenance must be conducted on your system to insure maximum performance, especially
during peak operating periods and conditions.
1. Keeping the air filters clean and recognizing the importance of a clean outdoor coil are key
elements. These are user responsibilities, either all or at least in part, and if they cannot be
fulfilled by the user, arrangements should be made with your Service Company.
2. There is a condensate drain system for all air conditioners and heat pumps, and this must be
kept open and free to convey the condensate generated by the operation of the equipment to a
suitable location, typically either an internal drain or outdoor location. Depending upon the
specific installation, the user would at least be aware of the dram mechanism and know what to
expect.
If any questions, it should be reviewed and discussed with your installer and/or Service
Company.
Page 9 of 9
3. All heating and cooling systems should have periodic inspections made by a trained professional,
who has the experience, knowledge, training, licensing, certifications, and the necessary tools
and equipment required to do these tasks properly and in accordance with approved or mandated
procedures.
4. The maintenance procedures and frequency of routine service can vary depending upon actual
type of equipment in use, type of building or facility, and other factors that can impact how often a
machine must be serviced.
5. Proper and routine maintenance and service will protect your investment and help extend the
service life of the product, and also help ward off more extensive and expensive repairs.
HELPFUL HINTS AND
GOOD OPERATING PRACTICES
The following information will help you enjoy the full comfort and benefits of your Bard cooling and
heating system, maximize the performance and efficiency, and help extend the life of your system:
1. Always keep the equipment in peak operating condition with routine scheduled maintenance,
especially for the air filters and to assure clean outdoor coil.
2. For most efficient operation, set the thermostat at the temperature you prefer, and then let it take
control. If any changes to the settings are required, they should be made in small adjustments
and the system be allowed time to respond. Rapid changes either up or down should not be
done.
3. Setting the thermostat very high does not make the system heat faster, and setting it very low
does not make it cool faster.
4. It is not recommended to turn the system “Off” and then back “On” when you need it. This can
allow temperature and humidity to build up in warm weather conditions and force the system to
run continuously to try and catch up. If the building is to be unoccupied for a lengthy period, it is
best to adjust the thermostat to a reasonable higher (or lower depending upon the season)
setting rather than turning it completely off. Upon return, the inside conditions will not be totally
out of control, and recovery time to desired conditions would be much shorter.
5. Keep all supply registers open and all returns free and unrestricted. The heating and cooling
system is designed to have a certain amount of airflow for proper operation. Therefore, closing
off registers, in unused rooms as an example, could reduce airflow below acceptable levels and
should not be done without review by your Service Company who can access the overall situation
and advise you accordingly.
6. Heat pumps, especially air-to-air heat pumps, may have the system (compressor) run
continuously at lower outdoor temperatures, and this is normal. The heat pump (compressor)
mode is controlled by the 1st stage of the thermostat, and delivers the most efficient heat. As the
outdoor temperature drops off, the heat pump mode heat will also diminish (because there is less
heat in the outdoor air to absorb), and must be supplemented by the 2nd stage electric heat, which
is not as efficient as the heat pump. The thermostat automatically controls everything, and the
backup electric heat will only operate on demand as needed to maintain the desired temperature.
7. The thermostat is the user’s primary connection to the system, so it is very important to have a
thorough understanding of how it works and how to use it properly. Since there are many
different types of controls available, and can vary depending upon what type of heating/cooling
systemyou may have. Have your installer or Service Company explain and demonstrate proper
operation of the controls.
8. Make sure you thoroughly understand how the heating and cooling system itself is intended to
operate and what to expect from it. Have your installer or Service Company explain and
demonstrate proper operation of the heating and cooling system.
BARD MANUFACTURING CO., INC. — BRYAN, OHIO 43506Dependable quality equipment . . . since 1914
Limited Warranty
Limited Warranty To Original PurchaserBard Manufacturing Company, Inc. Bryan, Ohio 43506 warrants to you, the original purchaser, that your Bard product will be free from defects in
materials and workmanship when used under normal conditions from the installation date through the time periods outlined in the “Duration of Warranty”
section (see reverse side).
Proof Of PurchaseYou must be able to show us the date on which you purchased your product when you make a claim under this warranty. Your owner’s registration card
filed with us or your contractor’s invoice, bill of sale, or similar document is sufficient. If you can not show us the actual date of purchase, the time
periods in this warranty will start on the date that we shipped your Bard product from our factory.
What This Warranty Does Not Cover (Also see Duration of Warranty on reverse side)This warranty does not cover defects or damage caused by:
1. Alterations not approved by us; improper installation (including over or under sizing), improper repairs, or servicing; or improper parts and
accessories not supplied by us.
2. Misuse or failure to follow installation and operating instructions (including failure to perform preventative maintenance) or limitations on the rating
plate.
3. Operation in a corrosive atmosphere (such as acids, halogenated hydrocarbons or coastal environmental conditions).
4. Parts that must be replaced periodically (such as filters, oil nozzles, mist eliminators, WERV belts, pile seals, etc.).
5. Improper fuel or electrical supply (such as low voltage, voltage transients, and power interruption).
6. Accidents or other events beyond our reasonable control (such as storm, fire, or transportation damage).
7. Defects that happen after
(a) Anyone has tampered with the product.
(b) The product has been improperly serviced according to accepted trade practices;
(c) The product has been moved from its original place of installation; or,
(d) The product has been damaged by an event beyond Bard’s control (See also No. 5 above).
8. Consequential damages (such as increased living expenses while the product is being repaired). Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
9. This warranty does not cover units installed on over-the-road trucks, vans and trailers.
10. Cost of service call at installation site to diagnose causes of trouble, labor to replace defective component or transportation costs for
replacement parts.
11. Contact Bard Manufacturing Company, Inc. for specific warranty exclusions on products installed outside of the United States, Canada and Mexico.
Your ResponsibilitiesYou are responsible for
1. Preventative maintenance of the product (such as cleaning and replacement of filters, nozzles and other consumable parts).
2. Insuring that the instruction manual is followed for care and use of your product.
3. Insuring that your product is installed by a competent, qualified contractor, following all local and national codes, and industry standards.
What We Will Do About A DefectWe will either repair or replace the defective part only. Replacement parts may be reconditioned parts. The warranty for the repaired or replaced
part will last only for the remainder of the warranty period for the original part. For Heat Exchangers that are no longer available, we will give you credit
equal to the then current retail price of an equivalent Heat Exchanger.
Defective parts and a properly completed Bard parts warranty form must be returned to a Bard distributor to be eligible for a warranty credit or
replacement.
We will not pay or be responsible for labor or defective/replacement part transportation costs or delays in repairing or failures to complete repairs
caused by events beyond our reasonable control.
What You Must Do 1. Tell your heating and air conditioning contractor as soon as you discover a problem and have the contractor make repairs.
2. Pay for all transportation, related service labor, diagnostic charges, refrigerant, refrigerant recovery and related items.
ServiceIf your product requires service, you should contact the contractor who installed it or the contractor that has been providing the product’s
preventative maintenance and repair service. You may find the installing contractor’s name on the product or in your Owner’s packet. If you do
not know who that is, you should contact a competent, qualified contractor to make the repairs. If in doubt, you should contact the nearest distributor
that handles Bard products (see telephone pages). Please note that contractors and distributors that handle Bard products are independent contractors
and distributors, and therefore, are not under the direction of Bard Manufacturing Company, Inc.
Only WarrantyThis is the only warranty that we make. There are no other express warranties. All implied warranties are limited in duration to the duration of the
applicable written warranty made above.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you.
Other RightsThis warranty gives you specific legal rights and you may have other rights which vary from state to state.
(For units applied within the United States, Canada and Mexico)
Form No. 7960-420
Issued: 05/10/06
Supersedes: 03/01/06
BARD MANUFACTURING CO., INC. — P.O. Box 607 — BRYAN, OHIO 43506
Dependable quality equipment . . . since 1914
Duration Of Warranty
Our warranty and all implied warranties are limited to defects arising during the periods shown in the following table:
FOR OWNERS INFORMATION
Product Model No. ________________________________________
Unit Serial No. ___________________________________________
Installation Date __________________________________________
Installing Contractor _______________________________________
Contractor Phone # _______________________________________
1 Heat transfer coils are covered for leaks for 5 years. Physical damage to coils resulting in leaks or insufficient airflow, or fin
deterioration due to corrosive atmosphere (such as acids, halogenated hydrocarbons or coastal environmental conditions) are not
covered.
2 Parts warranty is 1 year for all telecommunication, electric switch stations, pump stations and similar applications.
3 Limited lifetime warranty on Heat Exchangers applies to original purchaser in private, owner occupied residences. Subsequent
owners and commercial uses are warranted for 20 years from date of installation.
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IMPORTANT - The Product Registration Card supplied with the product should be completed and mailed
immediately upon installation to assure maximum warranty coverage for your product.
Form No. 7960-420
Issued: 05/10/06
Supersedes: 03/01/06
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
This Page Deliberately Left Blank
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
RESIDENTIAL ELECTRIC WATER
HEATER
VENDOR:
Whirlpool Corporation
2000 North M-63
Benton Harbor, Michigan 49022
Phone: 269-923-5000
Fax: 269-923-3722
Technical Warranty or Service Assistance Phone: 877-817-6750
www.whirlpoolwaterheaters.com
EQUIPMENT DATA
Serial Number: 0810T422857
Model Number: E2F30HD035V
Product Number 0826347
Additional Technical Details
Gallon
Capacity
Element Wattage
(Upper/Lower)
Special
Features
Item
Number Model
30 3500/3500kw 140385 E2F30HD035V
WATER HEATER ENCLOSURES
1. INSTALLATION INSTRUCTIONS AND USE & CARE GUIDE (15 PAGES)
2. PRODUCT DETAILS
3. LIMITED WARRANTY
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
This Page Deliberately Left Blank
1
Residential ElectricWater Heater
Installation Instructions and Use & Care GuideTo obtain technical, warranty or service assistance during or after the installation of this water heater, call toll free 1-877-817-6750
When calling for assistance, please have the following information ready:
1. Model number2. 7 Digit product number3. Serial number4. Date of installation5. Place of Purchase
Water Heater Safety ............................................................................... 2Installing Your Water Heater .................................................................3-8 Unpacking Instructions ............................................................... 3 Location Requirements ............................................................... 4 Electrical Requirements .............................................................. 5 Water System Piping ................................................................... 6 Installation Checklist ................................................................... 8Operating Your Water Heater ............................................................. 9-11 Water Temperature Regulation ................................................... 9 Adjusting the Thermostat/High Limit Control ............................ 10 Operational Conditions ............................................................. 11Maintenance of Your Water Heater ..................................................12-13Trouble Shooting Chart ......................................................................... 13Repair Parts Illustration ......................................................................... 14Thermostat Wiring Chart and Diagram .................................................. 15
Table of Contents Page
6510413W10123243
January 2007
2
Your safety and the safety of others are very important.We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.This symbol alerts you to potential hazards that can kill or hurt you and others.All safety messages will follow the safety alert symbol and either the word “DANGER” or“WARNING.” These words mean:
You can be killed or seriously injured if you don’t immediately follow instructions.You can be killed or seriously injured if you don’tfollow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Important Safety InstructionsCAUTION: Hydrogen gas is produced in a hot water system served by this heater that has not been used for a long period of time (2 weeks or more). Hydrogen gas is extremely fl ammable. To reduce the risk of injury under these conditions, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. When hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to fl ow. There should be no smoking or open fl ame near the faucet at the time it is open.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This appliance can cause low-level exposure to some of the substances included in the Act.
WATER HEATER SAFETY
3
INSTALLING YOUR WATER HEATERConsumer InformationThis water heater should be installed in accordance with the local code authority having jurisdiction, the power company or electric utility, and this installation manual. In the absence of local code requirements, follow the regulations set forth in the latest edition of The National Electric Code, NFPA 70. This is available from the following:National Fire Protection Association1 Batterymarch ParkQuincy, MA 02269American National Standards Institute1430 BroadwayNew York, NY 10018Check your phone listings for the local authorities having jurisdiction over your installation.
Consumer ResponsibilitiesThis manual has been prepared to acquaint you with the installation, operation and maintenance of your electric water heater and to provide important safety information in these areas. We urge you to read all of the instructions thoroughly before attempting the installation or operation of this water heater. This manual should be kept for future reference.The manufacturer of this water heater will not be liable for any damages caused by failure to comply with the installation and operating instructions outlined in this manual. If you lack the necessary skills required to properly install this water heater or you have diffi culty following the directions, you should not proceed but have a qualifi ed person perform the installation of this water heater.Examples of a qualified person include: licensed plumbers, authorized gas company personnel, and authorized service personnel.Massachusetts code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00:State Plumbing Code and 248-CMR 5.00. A data plate identifying your water heater can be found adjacent to the element door. When referring to your water heater always have the information listed on the data plate readily available.Retain your original receipt as proof of purchase.
Unpacking the Water Heater
Removing Packaging MaterialsIMPORTANT: Do not remove any permanent instructions, labels, or the data label from either the outside of the water heater or on the inside of water heater panels.• Remove exterior packaging and place installation
components aside.• Inspect all parts for damage prior to installation and
start-up.• Completely read all instructions before attempting to
assemble and install this product.• After installation, dispose of/recycle all packaging
materials.
WARNINGExcessive Weight Hazard
Use two or more people to move and install water heater.Failure to do so can result in back or other injury.
4
Location RequirementsSite locationSelect a location near the center of the water piping system. It must be installed indoors and in a vertical position on a level surface.
The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., attics, basements, etc.) May require the water piping and drain piping to be insulated to protect against freezing. The drain and controls must be easily accessible for operation and service.
This water heater does not have suffi cient capacity for use with a spa or hot tub.
NOTE: Local codes and requirements in your area may require the installation of your water heater be accomplished in a way that the bottom element is elevated from the fl oor at least 18 inches.
2 1/2” Maximum
Pipe toadequate
drain
At least 2” greater than thediameter of the water heater
IMPORTANT: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of the water, the tank will eventually leak after an extended period of time. Also any external plumbing leak, including those from improper installation, may cause early failure of the tank due to corrosion if not repaired. If the owner/operator is uncomfortable with making the repair a qualified person should be contacted. A suitable metal drain pan should be installed under the water heater as shown below, to help protect the property from damage which may occur from condensate formation or leaks in the piping connections or tank. The pan must limit the water level to a maximum depth of 2-1/2 inches and be two inches wider than the heater and piped to an adequate drain. Locate the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4” ID and pitched for proper drainage. Under no circumstance will the manufacturer or seller of this water heater be held liable for any water damage which is caused by your failure to follow these instructions.
Figure 1Residential GarageInstallation
VehicleStop
DrainDrainPan
NOTE: The water heater shall be located so it is not subject to physical damage by moving vehicles or area fl ooding.
State of CaliforniaNOTE: The water heater must be braced, anchored, or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call 1-877-817-6750 and request instructions.
5
Electrical Requirements
If you lack the necessary skills required to properly install the electrical wiring to this water heater, do not proceed but have a qualifi ed electrician perform the installation.When making the electrical connections, always make sure:• The electrical supply has the proper overload fuse or
breaker protection.• Wire sizes and connections comply with all applicable
codes.• Wiring enclosed in approved conduit (if required by
local codes).• The water heater and electrical supply are properly
grounded.Figures 3, 4, and 5 are provided as reference drawings for the 120/240v 2-wire models only. Always reference the wiring diagram located on the water heater for the correct electrical connections and connect the electrical supply to the water heater in accordance with local utility requirements and codes.When installing the electrical wiring to the water heater:1. Be sure tank is completely filled with water before
making any electrical connections. (See Figure 2)2. Disconnect the electric power. 3. Loosen the screw holding the junction box cover to the
top of the water heater and set aside. 4. Connect the electrical supply to the water heater.
A standard 1/2 inch opening has been made in the junction box for conduit connections.
5. Connect ground wire to green ground screw in the junction box of the water heater. Reinstall the junction box cover.
Figure 3120/240V 2-Wire Models
Junction BoxCover
GroundWire Conduit
White Wire (120V Models)Red Wire (240V Models) Black Wire
GreenGroundScrew
Black
White
Approved Connectors
Figure 4Wiring Diagram120V Models Only Overload
Protection
Neutral
Hot
CircuitBreaker
To 120VPower Supply
ElectricalService Ground
GroundScrew
Black
Red
Approved Connectors
Figure 5Wiring Diagram208/240v Models Only
OverloadProtection
To 208/240v1 Phase
Power supply
ElectricalService ground
L1
L2
CircuitBreaker
GroundScrew
WARNINGFire Hazard
Use 10 gauge solid copper wire.Use a UL listed or CSA approved strain relief. Connect ground wire to green ground screw.Failure to do so can result in death, fire, or electrical shock.
NOTE: Applying electrical power to elements that are not submerged in water will destroy them. The manufacturer will not warranty any elements damaged in this manner.
Figure 2Heating Element
WARNINGElectric Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
6
Water System PipingPiping, fi ttings, and valves should be installed according to the installation drawing (Figure 6). If the indoor installation area is subject to freezing temperatures, the water piping must be properly insulated. Water supply pressure should not exceed 80% of the working pressure of the water heater. The working pressure is stated on the water heater’s data plate. If this occurs a pressure limiting valve with a bypass may need to be installed in the cold water supply line. This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures.IMPORTANT: • Heat must not be applied to the water fittings on the
heater as they may contain nonmetallic parts. If solder connections are used, solder the pipe to the adapter before attaching the adapter to the hot and cold water fittings.
• Always use a good grade of joint compound and be certain that all fittings are tight.
Piping Installation1. Install the water piping and fittings as shown in Figure
6. Connect the cold water supply (3/4” NPT) to the fitting marked “C”. Connect the hot water supply (3/4” NPT) to the fitting marked “H”.
IMPORTANT: Some models may contain energy sav-ing heat traps to prevent the circulation of hot water within the pipes. Do not remove these inserts.
2. The installation of unions in both the hot and cold water supply lines are recommended for ease of removing the water heater for service or replacement.
3. Some local codes may require, and the manufacturer of this water heater recommends, installing a tempering valve or an anti-scald device in the domestic hot water line as shown in Figures 7 and 8. These valves reduce the point-of-use temperature of the hot water by mixing cold and hot water and are readily available. Contact a licensed plumber or the local plumbing authority for more information.
4. If installing the water heater in a closed water system, install an expansion tank in the cold water line as specified under “Closed System/Thermal Expansion.”
5. Install a shut off valve in the cold water inlet line. It should be located close to the water heater and be easily accessible. Know the location of this valve and how to shut off the water to the heater.
6. Install a temperature and pressure relief valve and discharge line in the opening marked “T & P RELIEF VALVE”. Install as specified under “Temperature and Pressure Relief Valve.”
7. After piping has been properly connected to the water heater, open the nearest hot water faucet and allow the tank to completely fill with water. To purge the lines of any excess air and sediment, keep the hot water faucet open for 3 minutes after a constant flow of water is obtained. Close the faucet and check all connections for leaks.
Figure 7Tempering ValveSide Water Connections
Follow The TemperingValve’s Manufacturer’sInstallation Instructions
TemperedWater
HotWater Out
Cold Water In
Tempering ValveSet To 120° F Maximum
Figure 8Tempering ValveTop Water Connections
Follow the tempering valve manufacturer’s instructions
ColdWaterInlet
HotWaterOutlet
TemperedWater ToFixtures Tempering Valve
(Set To 120° F)
In a closed system use a thermal expansion tank.
PressureReducing
Cold Water Inlet
Cold Water Inlet Valve
Hot WaterOutlet
Union
Temperature AndPressure Relief Valve
Discharge Line6 Inches MaximumAbove DrainDrain Line3/4 Inch IDMinimum
Drain
Drain Pan2-1/2 Inch Depth Maximum
1 InchMinimum Massachusetts: Install a
vacuum relief in cold waterline per section 19 MGL 142.
Figure 6Water Piping Installation
7
Please note the following: • The system should be installed only with piping that is
suitable for potable (drinkable) water such as copper, CPVC, or polybutylene. This water heater must not be installed using iron piping or PVC water piping.
• Use only pumps, valves, or fittings that are compatible with potable water.
• Use only full flow ball or gate valves. The use of valves that may cause excessive restriction to water flow is not recommended.
• Use only 95/5 tin-antimony or other equivalent solder. Any lead based solder must not be used.
• Piping that has been treated with chromates, boiler seal, or other chemicals must not be used.
• Chemicals that may contaminate the potable water supply must not be added to the piping system.
Periodic discharge of the temperature and pressure relief valve may be due to thermal expansion in a closed water supply system. The water utility supply meter may contain a check valve, backflow preventer or water pressure reducing valve. This will create a closed water system. During the heating cycle of the water heater, the water expands causing pressure inside the water heater to increase. This may cause the temperature and pressure relief valve to discharge small quantities of hot water. To prevent this, it is recommended that a diaphragm-type expansion tank (suitable for potable water) be installed on the cold water supply line. The expansion tank must have a minimum capacity of 1.5 U.S. gallons for every 50 gallons of stored water. Contact the local water supplier or plumbing inspector for information on other methods to control this situation. IMPORTANT: Do not plug or remove the temperature and pressure relief valve.
Closed System/Thermal Expansion
For protection against excessive pressures and temperatures, a temperature and pressure relief valve must be installed in the opening marked “T & P RELIEF VALVE” (See Figure 9).
CAUTION: To reduce the risk of excessive pressures and temperatures in this water heater, install temperature and pressure relief protective equipment required by local codes, but no less than a combination temperature and pressure relief valve certifi ed by a nationally recognized testing laboratory that maintains periodic inspection of the production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Shutoff
Temperature and Pressure Relief Valve
Figure 9Temperature And PressureRelief Valve Installation
Optional LocationSome Models OnlyTemperature AndPressure Valve
Discharge Line3/4 Inch Min.Do Not Cap Or Plug
6 InchMaximum
Drain Pan
Drain
Explosion Hazard
If the temperature and pressure relief valve is dripping or leaking, have a qualified person replace it.
Examples of a qualified person include:licensed plumbers, authorized gas company personnel, and authorized service personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can result in death or explosion.
WARNING
Explosion Hazard
If the temperature and pressure relief valve is dripping or leaking, have a qualified person replace it.
Examples of a qualified person include:licensed plumbers, authorized gas company personnel, and authorized service personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can result in death or explosion.
WARNING
8
Devices for Hot Water Supply Systems, ANSI Z21.22 - latest edition. This valve must be marked with the maximum set pressure not to exceed the marked maximum working pressure of the water heater. Install the valve into an opening provided and marked for this purpose in the water heater, and orient it or provide tubing so that any discharge from the valve exits only within 6 inches above, or at any distance below, the structural fl oor, and does not contact any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstance. IMPORTANT: Only a new temperature and pressure relief valve should be used with your water heater. Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of the new water heater. Do not place any valve between the relief valve and the tank.The Temperature & Pressure Relief Valve: • Shall not be in contact with any electrical part.• Shall be connected to an adequate discharge line.• Shall not be rated higher than the working pressure
shown on the data plate of the water heater.The Discharge Line:• Shall not be smaller than the pipe size of the relief
valve or have any reducing coupling installed in the discharge line.
• Shall not be capped, blocked, plugged or contain any valve between the relief valve and the end of the discharge line.
• Shall terminate a maximum of 6 inches above a floor drain or external to the building.
• Shall be of material listed for hot water distribution.• Shall be installed to allow complete drainage of both
the valve and discharge line.
Solar InstallationIf this water heater is used as a solar storage heater or as a backup for the solar system, the inlet water supply temperatures to the water heater tank may be in excess of 120°F. A tempering valve or other temperature limiting valve must be installed in the inlet water supply line to limit the supply temperature to 120°F.
NOTE: Solar water heating systems can often supply water with temperatures exceeding 180°F and may result in water heater malfunction.
Water Heater Location□ Centrally located with the water piping system.□ Located indoors and in a vertical position. Protected
from freezing temperatures.□ Provisions made to protect the area from water
damage. Metal drain pan installed and piped to an adequate drain.
□ Sufficient room to service the water heater.
Water System Piping□ Temperature and pressure relief valve properly
installed with a discharge line run to an open drain and protected from freezing.
□ All piping properly installed and free of leaks.□ Heater completely filled with water. (See Figure 2)□ Closed system pressure buildup precautions
installed.□ Tempering valve (when applicable) installed per
manufacturer’s instructions (see “Water Temperature Regulation” section).
Electrical Connections□ Wiring and connections comply with all applicable
codes.□ Water heater and electrical supply are properly
grounded.□ Proper overload fuse or circuit breaker protection
installed.
INSTALLATIONCHECKLIST
9
OPERATING YOUR WATER HEATERBefore Using1. Make sure the water heater has been properly
installed. See “Installing Your Water Heater” section.2. Completely fill the tank with water. (See Figure 2) 3. After the water heater tank is completely filled with
water, connect electrical power to the water heater.4. Read the “Water Temperature Regulation” section of
this manual. If the instructions are not clear, contact a qualifi ed person.
5. Adjust the thermostat to the desired temperaturesetting as described under “Adjusting the Thermostat/ High Limit Control” section.
IMPORTANT: Do not attempt to operate this water heater if the thermostat(s), or surrounding insulation has been exposed to water in any way. Immediately call a qualifi ed person to inspect the water heater and replace any thermostat or insulation that has been exposed to water. Do not attempt to repair these parts. Water heaters subjected to fl ood conditions or any time the thermostat(s) have been submerged in water require replacement of the entire water heater.
Safety Shut-offThis water heater is designed to automatically shut-off in the event that the water temperature exceeds 170°F or 77°C. A high limit control switch is used to shut off the power to the elements if the water temperature exceeds 170°F or 77°C. The high limit control switch can be reset by fi rmly pushing in the red reset button located on the thermostat. Follow the instructions under “Adjusting the Thermostat/High Limit Control”, section to properly reset the high limit control. If the high limit control switch continues to shut-off the water heater contact a qualifi ed person for service.
Water Temperature Regulation
Water temperature over 125°F can cause severe burns instantly or death from scalds.
Children, disabled and elderly are at highest risk of being scalded.
Feel water before bathing or showering.
Temperature limiting valves are available.
WARNING
The thermostat is adjusted to a temperature setting of 120°F or lower when it is shipped from the factory. Water temperature can be regulated by adjusting the thermostat to the preferred setting as shown in “Adjusting the Thermostat/High Limit Control.” The preferred starting point is 120°F. There is a hot water scald potential if the thermostat is set too high. IMPORTANT: Adjusting the thermostat past 120°F on the thermostat will increase the risk of scald injury in the times shown below.
Water Temperature °F
Time for 1st Degree Burn
(Less Severe Burns)
Time for Permanent Burns 2nd & 3rd Degree (Most Severe Burns)
110116116122131140149154
(normal shower temp.)(pain threshold)
35 minutes1 minute
5 seconds2 seconds1 second
instantaneous
45 minutes5 minutes
25 seconds5 seconds2 seconds1 seconds
(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)
NOTE: During low demand periods when hot water is not being used, a lower thermostat setting will reduce energy losses and may satisfy your normal hot water needs. If hot water use is expected to be more than normal, a higher thermostat setting may be required to meet the increased demand. When leaving your home for extended periods (vacations, etc.) turn the thermostat to its lowest setting. This will maintain the water at low temperatures with minimum energy losses and prevent the tank from freezing during cold weather.
10
Adjusting the Thermostat/High Limit ControlThis water heater is equipped with one or more adjustable temperature regulating thermostats and a manual reset high limit control. The following procedures must be performed when changing the temperature of the stored water or resetting the high limit control. Upper and lower thermostats must be adjusted to the same temperature.
IMPORTANT: Before attempting to adjust the thermostat, make sure you read the section of “Water Temperature Regulation” section. If the instructions are not clear, contact a qualifi ed person. 1. Disconnect the electric power.2. Remove the access cover(s) and fold up the insulation from the thermostat(s). Do not remove the plastic cover.3. Using a screwdriver to adjust the thermostat pointer, set the thermostat(s) to the desired water temperature.
Be sure the RED reset button (High Limit Control) is pushed in. If needed, push in firmly to reset.4. Fold the insulation down, making sure the thermostat(s) are well covered. Replace the access cover(s).5. Reconnect power.
150°F 90°F
125°F
OptionalDoor
AccessCover
Thermostat / High Limit Control
AccessCovers
RedResetButton
ThermostatPointer
Thermostat Setting
DoubleElementHeater
SingleElementHeater
Figure 10Thermostat
Insulation(Shown Folded)
Insulation(Shown Folded)
Insulation(Shown Folded)
11
Operational ConditionsAnode Rod/Water OdorEach water heater contains at least one anode rod, which will slowly deplete while protecting the glass-lined tank from corrosion and prolonging the life of the water heater. Once the anode is depleted, the tank will start to corrode, eventually developing a leak. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with the anode rod is a “rotten egg smell” produced from the presence of hydrogen sulfide gas dissolved in the water. IMPORTANT: Do not remove this rod permanently as it will void any warranties. The parts list includes a special anode that can be ordered if water odor or discoloration occurs.NOTE: This rod may reduce but not eliminate water odor problems. The water supply system may require special filtration equipment from a water conditioning company to successfully eliminate all water odor problems. Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions. The use of a water softener may decrease the life of the water heater tank. The anode rod should be removed from the water heater tank every 3 years for inspection. The following are typical (but not all) signs of a depleted anode rod:• The majority of the rods diameter is less than 3/8”.• Significant sections of the support wire (approx. 1/3 or
more of the anode rod’s length) are visible.If the anode rod show signs of either or both it should be replaced. NOTE: Whether reinstalling or replacing the anode rod, check for any leaks and immediately correct if found.In replacing the anode:1. Turn off power to the water
heater.2. Shut off the water supply and
open a nearby hot water faucet to depressurize the water tank.
3. Drain approximately 5 gallons of water from tank (Refer to the “Draining and Flushing” section for proper procedures). Close drain valve.
4. Remove old anode rod.5. Use Teflon® tape or approved
pipe sealant on threads and install new anode rod.
6. Turn on water supply and open nearby hot water faucet to purge air from water system. Check for any leaks and immediately correct any if found.
7. Restart the water heater as directed under the “Operating Your Water Heater” section. See the “Repair Parts Illustration” section for anode rod location.
®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
Water Heater SoundsDuring the normal operation of the water heater, sounds or noises may be heard. These noises are common and may result from the following:1. Normal expansion and contraction of metal parts
during periods of heat-up and cool-down.2. Sediment buildup in the tank bottom will create
varying amounts of noise and may cause premature tank failure. Drain and flush the tank as directed under the “Draining and Flushing” section.
StackingStacking occurs when a series of short draws of hot water (3 gallons or less) are taken from the water heater tank. This causes increased cycling of the heater elements and can result in increased water temperatures at the hot water outlet. An anti-scald device is recommended in the hot water supply line to reduce the risk of scald injury.
Figure 11:Anode Rod Depletion
12
MAINTENANCE OF YOUR WATER HEATERTemperature and PressureRelief Valve
Manually operate the temperature and pressure relief valve at least once a year to make sure it is working properly. To prevent water damage, the valve must be properly connected to a discharge line which terminates at an adequate drain.Standing clear of the outlet (discharged water may be hot), slowly lift and release the lever handle on the temperature and pressure relief valve to allow the valve to operate freely and return to its closed position. If the valve fails to completely reset and continues to release water, immediately disconnect the electrical power, close the cold water inlet valve and call a qualifi ed person.
Figure 12Temperature and PressureRelief Valve
Manual ReliefValve
Discharge line to drain
Draining and FlushingThe water heater should be drained if being shut down during freezing temperatures. It is recommended that the tank be drained, and fl ushed every 6 months to remove sediment which may buildup during operation. To drain the tank perform the following steps:1. Disconnect the electrical power to the water heater.2. Open a hot water faucet until water is no longer hot.3. Close the cold water inlet valve and open a hot water
faucet.4. Connect a hose to the drain valve and terminate it to an
adequate drain.5. Open the water heater drain valve and the nearest
hot water faucet. Allow all the water to drain from the tank. Flush the tank with water as needed to remove sediment.
6. Close the drain valve and completely refill the water heater tank.
7. Reconnect electrical power to the water heater.
If the water heater is going to be shut down for an extended period, the drain valve should be left open.
Heating Element Replacement
WARNINGElectric Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
Replacement heating elements must be of the same style and voltage/wattage rating as the ones presently in the water heater. This information can be found on the fl ange or terminal block of the element or on the water heater data plate.1. Disconnect the electrical power to the water heater.2. Drain the water heater as directed in the “Draining
and Flushing” section.3. Remove the access cover(s). Fold up the insulation
from the heater element(s). Remove the plastic thermostat cover from the thermostat(s) making sure to disengage the attachment point from the thermostat.
4. Disconnect the electrical wires from the heating element(s) by loosening the screws (Figure 13). Remove the screw-in element(s) by turning the element(s) counterclockwise with a 1-1/2 inch socket wrench. Remove the existing gasket(s).
Explosion Hazard
If the temperature and pressure relief valve is dripping or leaking, have a qualified person replace it.
Examples of a qualified person include:licensed plumbers, authorized gas company personnel, and authorized service personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can result in death or explosion.
WARNING
13
5. Clean the area where the gasket(s) fits to the tank. If you are replacing the bottom element, remove the accumulated sediment on the bottom of the tank.
6. Make sure the replacement element(s) has the correct voltage and wattage rating by matching it to the rating plate on the water heater. Position the new gasket(s) on the element and insert it into the water heater tank (Figure 14). Tighten the element by turning it clockwise until secure.
7. Close the drain valve. Open the nearest hot water faucet and allow the tank to fill completely with water.
Figure 14
SpudScrew-inElement
Gasket
Thermostat
HoldingBracket
To purge the lines of any excess air and sediment, keep the hot water faucet open for 3 minutes after a constant flow of water is obtained.
8. Check for leaks around the element(s).9. Reconnect the electrical wires to the element and
securely tighten the screws. Replace the plastic thermostat cover making sure the attachment points are engaged on the thermostat.
10. Replace the access cover(s).11. Make certain the tank is filled with water. Applying
electric current to heater elements not submerged in water will destroy them.
12. Reconnect electrical power to the water heater.
TROUBLESHOOTING CHARTPROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION
NO HOT WATER 1. No power to heater
2. High Temperature Limit Switch open3. Non-Functioning upper thermostat
1. Turn on electrical switch. Check for blown fuses or tripped breaker
2. Reset. Check for source of trouble and correct3. Replace thermostat
INSUFFICIENT HOT WATER 1. Non-Functioning thermostats2. Non-Functioning lower element3. Improper calibration4. Thermostats set too low5. Sediment or lime in tank6. Heater too small for job7. Wrong piping connections8. Leaking faucets9. Wasted hot water10. Long runs of exposed pipe11. Hot water piping on outside wall
1. Replace thermostats2. Replace element3. Replace thermostats4. Set thermostats to desired temperature5. Drain. Determine if water treatment is needed6. Install adequate water heater7. Correct piping8. Repair faucets9. Advise customer10. Insulate piping11. Insulate piping
HIGH OPERATION COSTS 1. Improper Calibration2. Thermostats set too high3. Sediment or lime in tank4. Heater too small for job5. Wrong piping connections6. Leaking faucets7. Wasted hot water8. Long runs of exposed piping9. Hot water piping in exposed wall
1. Replace thermostats2. Set thermostat to desired setting3. Drain. Flush-Provide water treatment if needed4. Install adequate heater5. Correct piping6. Repair faucets7. Advise customer8. Insulate piping9. Insulate piping
SLOW HOT WATER RECOVERY
1. Non-Functioning upper element2. Non-Functioning lower element
1. Replace element2. Replace element
DRIP FROM RELIEF VALVE 1. Excessive water pressure
2. Closed system
1. Use Pressure Reducing Valve and Pressure Relief Valve
2. See “Closed System/Thermal Expansion” sectionTHERMOSTAT DOES NOTSHUT OFF
1. Non-Functioning thermostats2. Improper calibration
1. Replace thermostats2. Replace thermostats
WATER ODOR 1. Sulfides in the water 1. See “Anode Rod/Water Odor” section
Figure 13
Screws
Wires
Element
14
REPAIR PART ILLUSTRATION
ITEM
NO.PARTS DESCRIPTION
1 ACCESS DOORS
2 THERMOSTAT COVERS (UPPER & LOWER)
3 UPPER THERMOSTAT
4 LOWER THERMOSTAT
5 ELEMENT
6 ELEMENT GASKET
7 TEMPERATURE AND PRESSURE RELIEF VALVES
8 HEAT TRAPS
9 DIP TUBE
10 HEAT TRAP/DIP TUBE COMBINATION
11 ANODE ROD
12 HEAT TRAP/ANODE ROD COMBINATION
13 JUNCTION BOX COVER
14 DRAIN VALVE
REPAIR PARTSRepair parts may be ordered through your plumber, local distributor, home improvement center, or by calling1-877-817-6750. When ordering repair parts always give the following information:1. Model, serial and product number2. Item number3. Parts description
REPAIR PARTS LIST
LEGEND Special anode rod (See “Anode Rod/Water Odor” section) Temperature and Pressure Relief Valve is required, but may not
be factory installed. Specify thermostat type when ordering
1
1
2
3
5
6
7
2
6
4
5
8
7
10
98
11
12
14
13
ALTERNATET & P
LOCATION
15
THERMOSTAT WIRING DIAGRAM
LOWERELEMENT
KCALBKCALB
EULB
EULB
UPPERELEMENT
YELLOW
YELLOW
L1 L2
FUSED DISCONNECTOR CIRCUIT BREAKER
REDUPPER
THERMOSTAT&
HIGH LIMITCONTROL
GROUNDSCREW
ELECTRICALSERVICEGROUND
WIRING NO. 6INTERLOCKING(NON-SIMULTANEOUS)WIRING FOR DOUBLEELEMENT HEATER
LOWERTHERMOSTAT
BLACK
BLACK
HOT NEUTRAL
FUSED DISCONNECTOR CIRCUIT BREAKER
ETIHW
THERMOSTAT&
HIGH LIMITCONTROL
WIRING NO. 1SINGLE ELEMENT HEATER
HEATINGELEMENT
GROUNDSCREW
ELECTRICALSERVICEGROUND
BLACK
BLACK
L1 L2
FUSED DISCONNECTOR CIRCUIT BREAKER
DER
THERMOSTAT&
HIGH LIMITCONTROL
WIRING NO. 7SINGLE ELEMENT HEATER
DER
HEATINGELEMENT
GROUNDSCREW
ELECTRICALSERVICEGROUND
120V
1500*200025003000350040004500500055006000900012000
15203030--------
WATTLOAD
BRANCH CIRCUIT SIZING GUIDEBased on N.E.C. NFPA NO. 70 - 1999
151515202025303035355070
151515152020253030304560
208V
240V
RecommendOver Current
Protection Rating
1210108--------
14141412101010108863
141414121210101010864
120V
208V
240V
Copper Wire SizeAWG Based on N.E.C. Table 310 -16 (60°C)
* Wattages less than 1500 may be wired 14 gauge with 15 ampprotection
ETIHW
WHIRLPOOL is a registered trademark of Whirlpool, U.S.A. © 2007 Whirlpool Corporation. All rights reserved. Manufactured under license by American Water Heater Company, Tennessee.
Modular Clinic Operation and Maintenance (O&M) Manuals
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Model Number: E2F30HD035V
6-Year Tank & Parts Warranty1-Slim30-Gallon Electric
Slim Profile Will Fit in 18" WideOpening
Dual Copper Heating Elements Foam Insulated $406 Annual Operating Cost2
Product DetailsDiameter x Height (Inches) 18 x 45 1/4Gallons per hour Recovery 16.1Energy Factor 0.93Annual Operating Cost $406Family Size 1-2Element Wattage (Upper / Lower) /Voltage
(3500/3500) / 240
Foam Insulation Double
* Footnotes:1See associate for details.2Based on Federal Trade Commission's National Average electricity cost of 8.6cents/KW hour and the overall efficiency (energy factor) of the water heater astested according to Department of Energy standards.10Whirlpool is a registered trademark of Whirlpool, U.S.A.
Gallon
Capacity
Element Wattage
(Upper/Lower)
Special
Features
Item
NumberModel
30 3500/3500kw 140385 E2F30HD035V
40 4500/4500kw 140389 E2F40RD045V
40 4500/4500kw 140449 E2F40HD045V
50 4500/4500kw 121802 E1F50RD045V
50 4500/4500kw 140452 E2F50HD045V
80 4500/4500kw 140422 E2F80HD045V
6603582
LIMITED WARRANTY
RESIDENTIAL TYPE WATER HEATER FOR INSTALLATION IN A SINGLE FAMILY DWELLING
A. WHO IS COVEREDWHIRLPOOL CORPORATION AND ITS SUPPLIERS, (herein collectively referred to as “Manufacturer”) warrants only to theoriginal consumer purchaser (hereinafter “Owner”) of the water heater so long as he or she continuously occupies the singlefamily dwelling in which this water heater is initially installed for the period specified below. This warranty is not transferable.The warranty is restricted to the water heater used in a single-family residence in the United States of America. This warrantyis void if the water heater is used in a commercial, multi-family or industrial application.
B. WHEN IT IS COVEREDThe water heater is warranted only when it is installed, operated and maintained in accordance with the printed instructionsaccompanying the water heater. A water heater should be installed in such a manner that, if the tank or any connection theretoshould leak, the resulting flow of water will not cause damage to the area in which it is installed. A water heater’s temperatureand pressure relief valve must be piped to the nearest drain to avoid damage in the event the valve is actuated. For detailedi nst ructi ons read the manual accompany ing the wa ter heate r a nd rev i ew drawings i n the manua l .
C. WHAT THE MANUFACTURER WILL DO AND THE PERIOD OF COVERAGE1. The Inner Tank – If the inner tank leaks within the warranty period listed on the data plate label after the original
installation, Manufacturer will furnish a new water heater of Manufacturer’s then prevailing comparable model. If industrystandards, product improvements or product obsolescence prohibits Manufacturer from furnishing an identical modelreplacement water heater under this warranty, the Owner will be furnished with a new water heater of comparablecapacity; however, the Owner will be charged for the additional value of the item(s) which Manufacturer has incorporatedin the replacement water heater. A prior authorization number must be obtained from the Manufacturer before replacingthe water heater. This warranty is limited to one replacement water heater at the original installation site.
2. Component Part – If any component part other than the inner tank proves to Manufacturer’s satisfaction to be defectivein material or workmanship within the warranty period listed on the data plate label, the Manufacturer will furnish theOwner with a replacement for the defective part(s). This warranty is limited to one replacement component part for eachoriginal part.
3. Return of Defective Water Heater and Component Parts – Manufacturer reserves the right to examine the allegeddefect in the water heater or component part(s), and it will be the Owner’s obligation (See paragraph D.5) to return thewater heater and/or component part(s) to the Manufacturer.a. When returning a water heater it must include all component parts and the data plate label.b. When returning component part(s), they must be individually tagged and identified with the water heater’s
product number, model number, serial number, date of purchase and date of installation.
D. WHAT THIS WARRANTY DOES NOT COVER1. THE LIMITED WARRANTY STATED HEREIN IS IN LIEU OF ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED
(WHETHER WRITTEN OR ORAL), INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES ORMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
2. MANUFACTURER SHALL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL OR CONTINGENTDAMAGES OR EXPENSES, ARISING, DIRECTLY OR INDIRECTLY, FROM ANY DEFECT IN THE WATER HEATEROR THE USE OF THE WATER HEATER.
3. Manufacturer shall not be liable for any water damage arising, directly or indirectly, from any defect in the water heateror component part(s) or from its use.
4. Manufacturer shall not be liable under this warranty and this warranty shall be void and have no effect if the followingevents occur:a. The water heater or any of its component parts have been subject to misuse, alteration, neglect or accident;
orb. The water heater has not been installed in accordance with the applicable local plumbing and/or building
code(s) and/or regulations or in their absence, with the latest issue of the National Fuel Gas Code Z223.1,and/or National Electric Code; or
c. The water heater is not installed, operated and maintained in accordance with the printed Manufacturer’sinstructions; or
d. The water heater or any of its component parts are damaged or fails from operation with an empty or partiallyempty tank (such as, but not limited to elements burned out in a dry tank); or
e. The water heater or any part has been under water; orf. The water heater is exposed to highly corrosive atmospheric conditions; or
(Continued on back)
Name: _______________________________________________
Address: _____________________________________________
City: ____________________ State: _____ Zip: ___________
Telephone Number: (____) _____-_______
E-Mail Address: _______________________________________
Date of Purchase: ___/___/___
Date of Installation: ___/___/___
Please check the type of installation this unit will service:Single-Family __ Multi Family __ Restaurant __ Office __Apartment __ Other (please explain): _____________________
Did you pay to have the water heater installed: Yes __ No __
Where was the water heater purchased: _____________________
Where in the home is the water heater installed: ______________
Is the water heater installed in a drain pan: Yes __ No __
How many people will this water heater service: Adults: _______ Children: ______
Number of bathrooms in the home: ____
Will this water heater be used for purposes other than for providinghousehold hot water: Yes: __ No: __(If yes, please explain) ___________________________________
What is your approximate annual household income: ___________
PRODUCT INFORMATIONModel Number: _______________________________
Product Number: __/__/__/__/__/__/__
Serial Number: __/__/__/__/__/__/__/__/__/__
WARRANTY REGISTRATION
g. The water heater is not continuously supplied with potable water; orh. The water heater replacement is requested for reasons of noise, taste, odor, discoloration and/or rust; ori. The water heater is not operated within the factory calibrated temperature limits; orj. The water heater is supplied or operated with desalinated (deionized) water; ork. The water heater is removed from its original installation location; orl. The water heater is installed outdoors (this water heater is intended only for indoor installation); orm. The water heater is converted, or is attempted to be converted, from one voltage or wattage to another, if an
electric water heater, or from one type gas to another, if a gas water heater; orn. The water heater has not been fired at the factory rated input and fuel for which it was factory built; oro. The water heater or any of its component parts fail due to sediment build-up; orp. The water heater does not have installed a temperature and pressure relief valve, certified to ANSI Z21.22
and approved by the American Society of Mechanical Engineers; orq. The water heater or any of its component parts fail because of fire, floods, lightening, or any other act of God;
orr. The water heater is installed in a closed system without adequate provision for thermal expansion.
5. Except when specifically prohibited by the applicable state law, the Owner, and not the Manufacturer, shall be liablefor and shall pay for all charges for labor or other expenses incurred in the removal, repair or replacement of the waterheater or any component part(s) claimed to be defective or any expense incurred to remedy any defect in the product.Such charges may include, but are not necessarily limited to:a. All freight, shipping, handling and delivery costs of forwarding a new water heater or replacement part(s) to
the owner.b. All costs necessary or incidental in removing the defective water heater or component part(s) and installing a
new water heater or component part(s).c. Any material required to complete, and/or permits required for, installation of a new water heater or replacement
part(s), andd. All costs necessary or incidental in returning the defective water heater or component part(s) to a location
designated by the manufacturer.6. The terms of this Limited Warranty cannot be modified by any person, whether or not he/she claims to represent or
act on behalf of the Manufacturer.
E. HOW STATE LAW MAY RELATE TO THIS WARRANTYSome States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you. Similarly,some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusionmay not apply to you. Further, this warranty gives you specific legal rights and you may also have other rights, which may varyfrom State to State.
F. HOW THE ORIGINAL OWNER CAN MAKE A WARRANTY CLAIM1. The Owner should submit the warranty claim directly to Manufacturer’s Service Department, at the address or phone
number listed below, and Manufacturer will arrange for the handling of the claim and if valid, will give the Owner anauthorization number which must appear on any document presented for warranty exchange.
2. Whenever any inquiry or request is made, be sure to include the water heater’s product number, model number, serialnumber, date of purchase, date of installation, and location of installation.
FOR TECHNICAL ASSISTANCE, SERVICE OR WARRANTY INFORMATION
PHONE TOLL FREE: 1-877-817-6750MONDAY THROUGH FRIDAY
8:00 AM to 8:00 PM EASTERN STANDARD TIMEOR
Write to:
WHIRLPOOLATTN.: PRODUCT SERVICES
P.O. BOX 1597JOHNSON CITY, TN 37605-1597
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
THERMOSTATS
VENDOR:
Lux Products Corporation
6000 I Commerce Parkway
Mt . Laural, NJ 08054
Phone: 856-234-8803
Fax: 856-234-7825
www.luxproducts.com
EQUIPMENT DATA
Four (4) thermostats (See attached Drawing for location)
LUXPRO PSP511LC Programmable Thermostat
THERMOSTAT ENCLOSURES
1. THERMOSTAT LOCATION DRAWING (YELLOW HIGHLIGHT)
2. LUXPRO PSP511LC SPECIFICATIONS
3. LUXPRO INSTALLATION AND OPERATING INSTRUCTIONS
4. LUX PRODUCTS CORPORATION LIMITED WARRANTY
Modular Clinic Operation and Maintenance (O&M) Manuals
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Modular Clinic Operation and Maintenance (O&M) Manuals
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GENERAL DESCRIPTION:
SPECIFICATIONS:
4.9" (125mm) wide x 3.2" (80mm) tall x 1.3" (33mm) deepOptional Wall Plate: 6.5" (165mm) wide x 4.75" (121mm) tallDescription: System or Battery Powered, Low Voltage Electronic Setback Heating and Cooling Thermostat withLighted Display, Sealed Relay Contacts, Pre-programmed with Four Adjustable Heating and Four AdjustableCooling Programs for Weekdays, and Four Adjustable Heating Programs and Four Adjustable Cooling Programsfor Weekends.
Electrical Ratings: 1.5 AMPS at 24 VACBattery Powered: 2 "AA" Alkaline Batteries (included)WARNING: Use Energizer® or DURACELL® Alkaline Batteries Only.Energizer® is a registered trademark of Eveready Battery Company, Inc. - DURACELL®
is a registered trademark of The Gillette Company, Inc.
Temperature Differential: Adjustable from .25°F to2.25°F.Lighted Display: Celsius and 12/24 HR. Time Capable.Accuracy: ±1°F over a range of 45°F to 90°F.Temperature Control Range: 45°F to 90°F(7°C to 32°C). Temperature Display Range: 23°F to 99°F(-5°C to 37°C).Compatibilities: 1 Stage Heat / 1 Stage Cool: Gas, Oil,Electric or Single Stage Heat Pump Systems. 2 WireHydronic Systems and Hydronic Air Handling Systems.Terminals: RH, RC, Y, W, G, C, O, B, Solid PinConnections Allow usage for 24V and Millivolt Systems.
Program Settings: 4 Preset Programs Per Day Heatingand Cooling. All may be Easily Reprogrammed in1˚ F/C and 15 Minute Increments.
Technical Service Number Listed for Help inReprogramming.Circuit Protection: Circuit Protection is Built-in, NoIsolation Relays RequiredCompressor Protection: Built-in 5 Minute Time DelayEnvironmental Limits:Moisture and Dust: meets IP20. Operating Humidity:20% to 90% non-condensing.Operating Temperature: 14°F to 122°F (-10°C to50°C). Storage Temperature: -4°F to 140°F (-20°C to60°C). Electrical Immunity: meets relevant EMI/EMCspecifications.Packaging: Packaged in box - carton quantity = 10.Carton Specifications: Carton Size 8"H x 9"W x 12"Depth. Case Weight 6.70 lbs.View Area: 50mm x 19.5mm
PSP511LC
JOB NAME: ________________________________________________________________________________________________________________________________________________________________________
CONTRACTOR: ______________________________________________________________________________________________________________________________________________________________
ENGINEER: _________________________________________________________________________________________________________________________________________________________________________
SUBMITTED FOR: ❏ APPROVAL ❏ RECORD
DATE: __________________________________________________________________________________________________________________________________________________________________________________________
UNIT DESIGNATION: ______________________________________________________________________________________________________________________________________________
MODEL NO.: ____________________________________________________________________________________________________________________________________________________________________
LOCATION: __________________________________________________________________________________________________________________________________________________________________________
(856) 234-7905 ● FAX (856) 234-7825 ● www.luxproproducts.com LUX Products Corporation 6000 I Commerce Parkway ● Mt. Laurel, NJ 08054
07PSP511LC
HEATDAY
PM
TU
HEATDAY
PM
TU
FAN
RUN
WEEKENDPROGRAM
AIR FILTER
WEEKDAYPROGRAM
SETDAY/TIME
RESET
NEXT
HOLD
AUTOON
HEATOFFCOOL
TEMPERATURE
PSP511LC
PSP511LC
6000 I Commerce Parkway ● Mt. Laurel, NJ 08054 ● (856) 234-7905 ● FAX (856) 234-7825 ● www.luxproproducts.com
5 AND 2 PROGRAMMING SEPARATE PROGRAMS FOR WEEKDAYS AND WEEKENDS
● Heating and Cooling● Preprogrammed● Separate Programs for Heating and Cooling● System or Battery Powered
(2AA Batteries included)● Separate Weekday and Weekend Programming● Programmable Filter Timer with
Filter Change Indicator● 5 Minute A/C Compressor Delay● Large Liquid Crystal Display● Temporary Temperature Override● Manual Temperature Hold● Easily Reprogrammed with LUX SpeedDial®
● Total Isolation Between System Powerand Thermostat Capable
● Contractor Grade● Energy Star Compliant
● Battery Free Memory Storage● Default Energy Star Approved Program● Armchair Programmable● 3-Year Warranty● EL (Electro-Luminescent) Backlight● F/C Selectable● 12/24 Hour Clock Display● Set Temperature Range 45°F to 90°F (7°C to 32°C)● Adjustable Temperature Differential/Cycle Rate
(.25 - 2.25ºF)● Filter Counter Can Be In Days Left or Percent (%) Left● On Screen Low Battery Indicator● Soft Touch Buttons● 4 Periods Per Day● Keyboard Lockout● Optional Decorative Wall Plate Available
COMPATIBLE WITH:● Most 24v Gas, Oil, Electric Heating
and Air Conditioning Systems● Single Stage Heat Pumps● 2 Wire Hydronic Systems● 2 Wire Hydronic Air Handlers
NOT COMPATIBLE WITH:● Multi-stage Heat Pumps● Multi-stage Gas or Oil Furnaces● 3 Wire Hydronic Systems● Line Voltage Systems (120/240 VAC)
© 2 0 0 6 L U X P R O D U C T S C O R P O R A T I O N . A L L R I G H T S R E S E R V E D
Thank you for your confidence in our product. To obtain the best results from yourinvestment, please read these instructions and acquaint yourself with your purchase.
This thermostat can be used with most single stage 24 volt: gas, oil or electric heatingand/or cooling systems, single stage heat pumps, or gas Millivolt heating systems. Itcannot be used with 3-wire zone valves, 120 volt heating systems, or multi-stage heatpumps. Ask your dealer for other LUX thermostats to control those systems.
Please read ALL of these instructions carefully before beginning installation. Savethem for future reference.
TOOLS REQUIRED• #1 Phillips screwdriver• Drill with 3/16 in. (4.8mm) bit• Wire Stripper / Cutter
CAUTION: This thermostat is protected against normal minor static electric discharges,however to minimize the risk of damaging the unit in extremely dry weather, touch agrounded metal object before touching your thermostat.
LOCATIONOn replacement installations, mount the new thermostat in place of the old one unless theconditions listed below suggest otherwise. On new installations, follow the guidelineslisted below.1. Locate the thermostat on an inside wall, about 5 ft. (1.5m) above the floor, and in aroom that is used often.2. Do not locate where air circulation is poor, such as in a corner or an alcove, or behindan open door.3. Do not install it where there are unusual heating conditions, such as: in directsunlight; near a lamp, television, radiator, register, or fireplace; near hot water pipes in awall; near a stove on the other side of a wall.4. Do not locate in unusual cooling conditions, such as: on a wall separating an unheatedroom; or in a draft from a stairwell, door, or window.5. Do not locate in a damp area. This can lead to corrosion that may shorten thermostatlife.6. If painting or construction work has yet to be completed, cover the unit completely ordo not install it.
WARNING:• Read instructions carefully before removing any wires from your existingthermostat.• Do not short (jumper) across the electric terminals on the furnace or air conditionerto test the system. This may damage the thermostat and void your warranty.• This thermostat should be limited to 1.5 amps per terminal, and a maximum of 2amps total; higher current than this may cause damage to the thermostat.• All wiring must conform to the local codes and ordinances that are in yourparticular location.• Your thermostat is a precision instrument, please handle it with care to avoiddamage.
REMOVAL OF OLD UNIT1. Turn OFF the electricity to all heating and cooling components. Donot turn the electricity back on until all work is completed.2. Remove the cover and front portion of your old thermostat toexpose the wiring connections.3. Write down the letters printed near each wire terminal that is used,and the color of the wire that is connected to it. Using the enclosedlabels, attach a label to each of your wires so that the letter matchesthe marking on your existing thermostat.4. When they are all labeled, carefully remove the wires one at a time, making sure thatthey do not fall back inside the wall. Do not allow any of the bare wire ends to touch eachother, or any parts on the thermostat.5. Loosen all of the screws on the old thermostat and remove it from the wall.
MOUNTING1. Strip insulation leaving 3/8 in. (9.5mm) bare wire ends and clean off any corrosion.2. Fill wall opening with non-combustible insulation to prevent drafts from affecting thethermostat.
CAUTION:Be careful not to drop the unit or disturb electronic parts. Leave the door closed whilethe body is being removed from the base.
3. Remove the body from the thermostat’s base by pressing the thumb latch at thebottom center of the unit and swinging the body away.
NOTE:If you are mounting the base to soft material like plasterboard or if you are using the oldmounting holes, the screws may not hold. Drill a 3/16 in. (4.8mm) hole at each screw,and insert the plastic anchors provided.
4. Hold the base against the wall. Route the wires through the hole below the terminalblock. Position the base for best appearance (to hide any marks from an old thermostat).Attach the base to the wall with the two screws provided.
CONNECTING THE WIRES5. Wires must be trapped between the black clamps and the brassterminals as shown here.
6. Being careful not to overighten them, securely tighten all of theelectrical terminal screws, including any unused ones.
NOTE:When you are finished performing your installation and setup options, please remove thethin plastic film that is protecting the LCD display screen on the front of the thermostat.This plastic may or may not be present, and is evident by the appearance of fake digitsappearing on the display screen.
** Complete heating and/or cooling system wiring can be found in the WIRE IDENTIFI-CATION AND WIRING SCHMATICS section of this instruction sheet. The schmaticsshown provide component information for brand new installations or for unreferencedwires.
Install two new Energizer® or DURACELL® "AA" sizealkaline batteries before continuing further. Ensurethat the batteries are installed in the properdirection as per the markings shown in the batterytray.
NOTE:All of the settings, options, and components listed in this section are located on the rearof the thermostat, on the circuit board.
HARDWARE RESETThe hardware reset is a push button that is located on the right edge of the circuit board,just above the battery location. This reset button is used by the thermostat to reset theunit’s clock, and read the position of all of the option switches. When any of thefollowing items are changed, the hardware reset button must be pushed for the change tobe recognized. User temperature programs are not erased when a hardware reset isperformed.
FURNACE MODEThis is a plastic jumper cap whichcan be in one of two positions, GASor ELECTRIC.
The Furnace Mode setting determines how the thermostat controls the fan operation.This setting has no effect in Cool Mode. While in Heat Mode, with the jumper in the Gasposition, the fan is controlled by your furnace. With the jumper in the Electric position,the fan is controlled by the thermostat and is turned on when the heating terminalbecomes energized.
The following option settings are all located within a group of small switches labeled 1through 4 as shown below, and are located in the center of the circuit board.
TIME FORMATThis determines how the thermostat displays the clock and all other times on the screen.Switch position OFF is 12 HR, and ON is 24 HR.
TEMPERATURE SCALEThis determines how the thermostat displays all temperatures on the screen. Switchposition OFF is F°, and ON is C°.
FILTER DISPLAYThis determines how the remaining filter life will be displayed when the rotary dial isturned to the AIR FILTER position. In the Percent (%) mode, the display will count downthe percentage of air filter life remaining before a filter change is recommended. In theDays mode, the display will count down the number of calendar days remaining before afilter change is recommended. Switch position OFF is Percent mode, and ON is Daysmode.
BATTERY MONITORThis determines whether the internal battery voltage monitor watches the condition of thebatteries that are installed in the thermostat. This setting should always remain enabledunless the thermostat is being powered by System Power alone, without any batteriespresent. Switch position OFF is Battery Monitor On (Enabled), and Switch position ON isBattery Monitor Off (Disabled).
SOFTWARE RESETThe software reset is a small recessed push button that is located right above the NEXTbutton. This button can be pushed with a pencil or the end of a paper clip. This resetclears all of the heating and cooling programs, filter settings, and other user changeablepreferences to their default values. You should write down your heating and coolingprogram times and temperatures prior to using the software reset.
MODE SWITCHESThere are two mode switches on the front, a Temperature mode switch and a Fan modeswitch. The Temperature mode switch has three positions: HEAT, OFF, and COOL. In thewinter, set the system switch to HEAT to control your heating system. In the summer, setthe switch to COOL to control your air conditioner. In the spring and fall or when thewindows are open, you can set the switch OFF. The Fan mode switch has two positions,AUTO and ON. Setting the Fan mode switch to AUTO, automatically runs your system'sblower fan as required only during heating and cooling activation. Setting the Fan modeswitch to ON, runs your system’s fan continuously, even if heating or cooling is notneeded, including when the Temperature mode switch is in the OFF position to provide aircirculation only.
NOTE:The Fan mode switch only works if your system provides a wire for the thermostat’s “G”wire terminal.
PUSH BUTTONSThere are four primary push buttons on the front of the thermostat: The UP and DOWNarrow keys, the NEXT button, and the HOLD button.
ROTARY DIALThe LUX Speed Dial® provides an easy way to quickly navigate between the differentprogramming areas. This rotary dial has five individual positions.
SET DAY/TIMERotate the dial to the SET DAY/TIME position. You should see the word SET appear on thedisplay, along with the clock and a day of the week that is flashing. With the day flashing,press the UP button to advance the day to the desired day. Press the NEXT button, thisshould cause the time to start flashing and the day to remain on steady. Using either theUP or DOWN buttons, adjust the clock to the desired time. The clock digits will incrementrapidly if either the UP or DOWN buttons are held in the pressed position.
HEATING AND COOLINGBasic operation of your heating or cooling system can be obtained by ensuring that therotary dial is in the RUN position, and simply moving the Temperature mode switch toeither the HEAT or COOL position. Prior to being set initially with your customtemperature program, and also after a Software Reset, the thermostat will follow thedefault Energy Star® approved temperature routines that are preset within the thermostat’smemory, as shown below.
MINIMUM RUN TIME DELAYThis is determined by the thermostat, and controls the minimum length of time that thethermostat must remain with Heat or Cool either On or Off, before it will automaticallyswitch to the alternate On or Off state. This feature prevents rapid or short cycling, andprovides compressor protection for cooling equipment. The time amount for this delay isfixed at 5 minutes between on or off load changes.
TEMPERATURE OVERRIDEA Temperature Override occurs in Run mode, in either Heat or Cool, anytime the useradjusts the set temperature to a value that differs from the stored program temperaturefor that day and time. When the thermostat is in an Override, the word Override willappear in the temperature area of the display. The thermostat will maintain thermalcontrol using this new set temperature, until the start of the next program period time isreached. At the start of the next program period, the set temperature will return to itsprogrammed value. To enter an Override in either Heat or Cool mode, push either the UPor DOWN button once and the set temperature will begin to flash. Push either the UP orDOWN button to the new desired set temperature value. An Override may be cancelled byrotating the dial, changing the Temperature mode switch, or by initiating a TemperatureHold.
TEMPERATURE HOLDA Temperature Hold is similar to an override, but is used for maintaining a constant settemperature for a longer time duration. Once a Hold is initiated, the thermostat willmaintain the Hold set temperature indefinitely. A temperature hold may be used for days,weeks, or even months at a time. To enter a Hold, push the HOLD button once, and theword Hold will appear in the temperature portion of the screen, along with the settemperature flashing. While the set temperature is flashing, push either the UP or DOWNbutton to the new desired set temperature value. To cancel a Hold, press and release theHOLD button once again, rotate the dial, or change the Temperature mode switch.
AIR FILTER MONITORThe Air Filter Monitor counts the number of days, and the amount of usage since yourfilter has been replaced. In Run mode, the CHANGE FILTER indicator will appear when theremaining filter days have reached zero and the filter should be changed. To set and usethe Air Filter Monitor, turn the rotary dial to AIR FILTER. Press NEXT and the Filter DaysLeft value will start flashing. Use the UP or DOWN buttons to select the number of daysof filter life that your filter is rated for. Setting this value to OFF will disable the filtermonitor. Return the dial to the RUN position once you are finished setting the filter life.To monitor the Filter Days Left or Filter Percent Left, turn the dial to the AIR FILTERposition. The amount of filter life remaining will be shown in the clock portion of thedisplay screen. Return the dial to the RUN position once you are finished viewing the filterlife remaining.
RESET FILTER COUNTEROnce you have replaced your filter, the filter life counter is reset back to its full amountremaining value by turning the dial to AIR FILTER and pressing the UP and DOWN buttonstogether at the same time. NOTE: The counter is also reset by changing the filter settingvalue, as described above, to a different number of days.
SWING SETTINGA thermostat works by turning your heating or cooling system on and off whenever theroom temperature varies from the set-point temperature. The amount of this variation iscalled the “swing.” Your system should cycle on about 3 to 6 times per hour. A smallerswing number increases the number of cycles per hour, so the room temperature is moreprecise and constant. A larger swing number decreases the number of cycles per hour,but saves energy in most cases. To change the Swing setting, turn the dial to RUN mode.Hold down the NEXT button and push the HOLD button once, then let go of both. Thewords SWING and SET will appear on the screen with a number. Use the UP/DOWNbuttons to change the number value between 1 and 9. Number 1 is the default setting.Press the NEXT button to accept the setting and return to normal Run mode.
TEMPERATURE CALIBRATIONThe internal temperature sensor in this thermostat is accurately calibrated at the factory.The Temperature Calibration feature allows you to manually offset the measuredtemperature by as much as plus or minus 5°F (3°C) degrees from its original value. Thisfeature can be useful to match this thermostat to another one or more, if multiplethermostats are used in the same home. To change the Temperature Calibration, turn thedial to RUN mode, and place the Temperature mode switch in the OFF position. Hold downthe UP button and push the DOWN button once, then let go of both. The words CAL andSET will appear on the screen with a number. Use the UP/DOWN buttons to change thenumber value between -5°F (-3°C) and +5°F (+3°C) degrees. 0 degrees of correction isthe default setting. Press the NEXT button to accept the setting and return to Run mode.
KEYLOCKTo prevent tampering with any of your settings or temperatures, most of the front panelbuttons can be locked out by pressing the following four-button sequence: NEXT, NEXT,NEXT, HOLD. This sequence of keys will lock and also unlock these items: UP, DOWN,NEXT, HOLD, the Rotary Dial, and the Software Reset button. Neither of the Mode slideswitches are locked out. When the Keylock is activated, a padlock icon will be visible inthe area above the clock as shown below.
NOTE:The Keylock will be disabled if the Hardware Reset button is pressed.
For all of the programming areas that are described below, this thermostat provides fourindependent periods per day for Heat mode and Cool mode, they are: MORN, DAY, EVE,and NITE. Each period ends at the start time of the following period. The programs foreach Temperature mode are programmed separately. When you perform a Software Reset,an Energy Star® approved program is inserted into all of the program periods. You canuse these default programs or alter any portion of them to suit your own preferences.When setting the program items, the value that is flashing is the item that you can changeat that time.
SET WEEKDAY PROGRAMSelect either HEAT or COOL with the Temperature mode switch. Rotate the dial toWEEKDAY PROGRAM. You will be programming all five weekdays at the same time. Thefirst period is MORN. Using the UP and DOWN buttons, set the start time for this period,and then push the NEXT button to proceed. Now set the desired set temperature for theMORN period using the UP and DOWN buttons, and push NEXT to proceed. Now set thestart time and set temperature for the DAY period, pushing NEXT after each to advance.Continue with these same steps to set the start time and set temperature for the EVE, andNITE program periods. When you are finished setting all four periods, you may continuepushing the NEXT button through all four periods to review your entries, or turn the dialto RUN if you are finished. These same programming steps for all four periods must beperformed in both Heat and Cool Temperature modes independently.
SET WEEKEND PROGRAMTurn the dial to WEEKEND PROGRAM. You will be programming both Saturday andSunday at the same time. You will begin with the start time of the MORN period, and usethe same procedures that were performed while setting the Weekday Program periods,using the NEXT button to advance through the values. Return the dial to the RUN positionwhen you are finished.
This thermostat can be powered either by “AA” alkaline batteries, by 24VAC systemcommon power, or a combination of both. If you are using batteries alone, the batteriesshould be replaced AT LEAST once per year, or sooner if the LOW BAT battery symbolappears in the lower left portion of the display screen as shown below.
To replace the batteries in the thermostat, remove the thermostat’s body from the baseplate attached to the wall by pressing the thumb latch at the bottom center of the unit andswinging the body towards you, up and away from the base. Remove the used batteriesfrom the battery tray and discard appropriately.
Install two new Energizer® or DURACELL®, “AA” size alkaline batteries into the batterytray. Observe the polarity markings shown in the battery compartment to ensure properinstallation. When finished, hang the top of the unit by the tabs at the top corners of thebase, then snap the bottom of the unit into place. Do not use unnecessary force. If thebody does not snap into place easily, remove the body, re-hang it from the tabs and tryagain.
If you have any problems installing or using this thermostat, please carefully andthoroughly review the instruction manual. If you require assistance, please contact ourTechnical Assistance department at 856-234-8803 during regular business hours between8:00AM and 4:30PM Eastern Standard Time, Monday through Friday. You can also receivetechnical assistance online anytime day or night at http://www.luxproproducts.com. Ourweb site offers you answers to the most common technical questions, and also permitsyou to email your questions to our technical support staff at your convenience.
Limited Warranty: If this unit fails because of defects in materials or workmanship withinthree years of the date of original purchase, LUX Products Corporation will, at its option,repair or replace it. This warranty does not cover damage by accident, misuse, or failureto follow installation instructions. Implied warranties are limited in duration to three yearsfrom date of original purchase. Some states do not allow limitations on how long animplied warranty lasts, so the above limitation may not apply to you. Please returnmalfunctioning or defective units to the participating retailer from which purchase wasmade, along with proof of purchase. Please refer to the “TECHNICAL ASSISTANCE”section before returning thermostat. Purchaser assumes all risks and liability forincidental and consequential damage resulting from installation and use of this unit. Somestates do not allow the exclusion of incidental or consequential damages, so the aboveexclusion may not apply to you. This warranty gives you specific legal rights and you mayalso have other rights which vary from state to state. Applicable in the U.S.A. only.
PSP511C / PSP511LCProgrammable Thermostat
NEXT
HOLD
WEEKENDPROGRAMWEEKDAY
PROGRAM
SETDAY/TIME
R U N
AIR FILTER
RESETFAN TEMERATURE
AUTOON
HEATOFFCOOL
5:36 72HEAT
TUDAY
FAN PM
LUXLUX PSP511c
Set Temperature Buttons
TemperatureMode Switch
Fan ModeSwitch
SoftwareReset Button
Quick ReferenceDoor Instructions
LCD - Liquid Crystal Display
LUXSpeedDial®
OFF
BATTERY COMPARTMENTBATTERY COMPARTMENTBATTERY COMPARTMENT
GASELECTRIC
JP1FAN
ON1
23
4
5:36 72HEAT
PM
TUDAY
5:36 72HEAT
PM
TUDAY
LOW BAT
LOW BAT
PERIODMORNDAYEVENITE
HEAT MODE6:00 AM 70 °F (21 °C)8:00 AM 62 °F (17 °C)6:00 PM 70 °F (21 °C)10:00 PM 62 °F (17 °C)
COOL MODE6:00 AM 78 °F (26 °C)8:00 AM 85 °F (29 °C)6:00 PM 78 °F (26 °C)10:00 PM 82 °F (28 °C)
52028
WARNING: Use Energizer® or DURACELL® Alkaline Batteries Only.Energizer® is a registered trademark of Eveready Battery Company, Inc.
DURACELL® is a registered trademark of The Gillette Company, Inc.
Mt. Laurel, New Jersey 08054, USAhttp://www.luxproducts.com
INSTALLATION ANDOPERATING INSTRUCTIONS
COMPATIBILITY
INSTALLATION
FRONT PANEL ITEMS
PROGRAMMING
BATTERIES AND MAINTENANCE
TECHNICAL ASSISTANCE
WARRANTY
ADVANCED FEATURES
OPERATING INSTRUCTIONS
WIRING INFORMATION
FEATURES
SETUP OPTIONS
• Small elegant design• Exclusive LUX Speed Dial®
• “EL” Illuminated Display• Air Filter Monitor• 5-2 Day Programming• Energy Star Compliant• 4 Periods Per Day• Battery Free Memory Storage• Temporary Temperature Override• Temperature Hold• Keyboard Lockout
• F/C Temperature Display• 12/24 Hr Clock Display• Adjustable Temperature Differential /
Cycle Rate• User Temperature Offset /
Calibration• System or Battery Powered• 5 Minute Minimum Run/Off Time For
Short Cycle and CompressorProtection
ENGLISH - WIRE IDENTIFICATION AND WIRING SCHEMATICS
ESPAÑOL – IDENTIFICACION DE CABLES Y DIAGRAMAS DE CABLEADO
FRANÇAIS – IDENTIFICATION DES FILS ET SCHÉMAS DE CÂBLAGE
RV
HEATING ONLY SYSTEMS COOLING ONLY SYSTEMS
4 & 5 WIRE WITH ONE TRANSFORMER 5 & 6 WIRE WITH TWO TRANSFORMERSHEATING / COOLING SYSTEMS HEATING / COOLING SYSTEMS
RH Y WRC G C O B
OPTI
ONAL
JUMPERPROVIDED
R
RHV5
W
H4
G
F
COP
TION
AL
JUMPERPROVIDED
W
H4
CY
C*6
G
F
R
RHRCV5 OP
TION
AL
CY
C*6
G
F
R
RCRHV5 OP
TION
AL
O
OPTI
ONAL
OPTI
ONAL
B*
W
H4
CY
C*6
G
F
RH
R
RC
5 OPTI
ONAL
JUMPERPROVIDED
R
RCV5
CG
F
Y
C*6 OP
TION
AL
RC-RH JUMPERPROVIDED
USE "B" OR "O"NOT BOTH
*CUSTOMERSUPPLIEDJUMPER
JUMPER( REMOVED )
TYPICAL SINGLE STAGEHEAT PUMP WIRING
RH Y WRC G C O B
RH Y WRC G C O B RH Y WRC G C O B
RH Y WRC G C O B
O BY WRH RC G C
FAN
GASVALVE
ORHEATER
SYSTEMXFMR
TYPICAL 2, 3, OR 4-WIRE, 24-VOLTHEATING ONLY SYSTEMS
AND MILIVOLT HEATING SYSTEMS
O BY WRH RC G C
FANA/CCOMPRESSOR
SYSTEMXFMR
TYPICAL 3 AND 4-WIRE, 24-VOLTCOOLING ONLY SYSTEMS
O BY WRH RC G C
FANA/CCOMPRESSOR
GASVALVE
ORHEATER
SYSTEMXFMR
TYPICAL 4 AND 5-WIRE, 24-VOLTHEATING AND COOLING SYSTEMS
WITH ONE TRANSFORMER
O BY WRH RC G C
FAN
TYPICAL 5 AND 6-WIRE, 24-VOLTHEATING AND COOLING SYSTEMS
WITH TWO TRANSFORMERS
A/CCOMPRESSOR
GASVALVE
ORHEATER
HEATXFMR
COOLXFMR
O BY WRH RC G C
HEATPUMPUNIT
FAN REVERSINGVALVE
SYSTEMXFMR
TYPICAL 3 AND 4-WIRE, 24-VOLTSINGLE STAGE HEAT PUMP SYSTEMS
WIRING DIAGRAM NOTES:• All of the dashed wires are optional, and usage depends upon your specificsystem type. Use either the “B” or the “O” wire, but not both. Generally, the Band O terminals are only used for Heat Pump systems.• If replacing a Honeywell TM-11, tape off the “R” wire. Connect the “B” wireto the “RH” terminal.• If replacing a thermostat that has a clock wire labeled as “C,” tape off thiswire and do not connect it to this thermostat.• If “Y” and “C” wires are both present, then “C” is a common wire, do notconnect it to this thermostat.• If a “B” wire in your system is a common wire, connecting it to the “B”terminal of this thermostat may damage your system and the thermostat, tape itoff and do not connect it.
RV
SYSTÈMES DE CHAUFFAGE SEUL SYSTÈMES DE CLIMATISATION SEULE
4 OU 5 FILS ET UN TRANSFORMATEUR 5 OU 6 FILS ET DEUX TRANSFORMATEURSSYSTÈMES DE CHAUFFAGE/CLIMATISATION SYSTÈMES DE CHAUFFAGE/CLIMATISATION
RH Y WRC G C O B
OPTI
ONNE
L
CAVALIER FOURNI
R
RHV5
W
H4
G
F
C
OPTI
ONNE
L
CAVALIER FOURNI
W
H4
CY
C*6
G
F
R
RHRCV5
OPTI
ONNE
L
CY
C*6
G
F
R
RCRHV5
OPTI
ONNE
L
O
OPTI
ONNE
L
OPTI
ONNE
L
B*
W
H4
CY
C*6
G
F
RH
R
RC
5
OPTI
ONNE
L
CAVALIER FOURNI
R
RCV5
CG
F
Y
C*6
OPTI
ONNE
L
CAVALIER RC-RHFOURNI
UTILISER « B » OU « O »,MAIS NON LES DEUX
*CAVALIERFOURNI
PAR LE CLIENT
(CAVALIER RETIRÉ)
CÂBLAGE POUR POMPE DE CHALEUR MONOÉTAGÉE
RH Y WRC G C O B
RH Y WRC G C O B RH Y WRC G C O B
RH Y WRC G C O B
O BY WRH RC G C
SYSTÈMES DE CHAUFFAGE SEULDE 24 VOLTS À 2, 3 OU 4 FILS ET
SYSTÈMES DE CHAUFFAGE À MINIVOLTS
ROBINET DE GAZOU APPAREIL
DE CHAUFFAGEVENTILATEUR
TRANSFORMATEURSYSTÈME
O BY WRH RC G C
SYSTÈMES DE CLIMATISATION SEULEDE 24 VOLTS À 3 OU 4 FILS
COMPRESSEUR C.A. VENTILATEURTRANSFORMATEUR
SYSTÈME
O BY WRH RC G C
SYSTÈMES DE CHAUFFAGE ET DECLIMATISATION DE 24 VOLTS À 4 OU 5 FILS
AVEC UN TRANSFORMATEUR
COMPRESSEURC.A. VENTILATEUR
TRANSFORMATEURSYSTÈME
ROBINET DE GAZOU APPAREIL
DE CHAUFFAGE
O BY WRH RC G C
SYSTÈMES DE CHAUFFAGE ET DECLIMATISATION DE 24 VOLTS À 5 OU 6 FILS
AVEC DEUX TRANSFORMATEURS
COMPRESSEURC.A. VENTILATEUR
TRANSFORMATEURCHAUFFAGE
ROBINET DE GAZOU APPAREIL
DE CHAUFFAGE
TRANSFORMATEURCLIMATISATION
O BY WRH RC G C
SYSTÈMES À POMPE DE CHAUFFAGEMONOÉTAGÉE DE 24 VOLTS À 3 OU 4 FILS
POMPE DECHAUFFAGE
ROBINETD’INVERSIONVENTILATEUR
TRANSFORMATEURSYSTÈME
RV
SISTEMAS DE CALEFACCIONSOLAMENTE
SISTEMAS DE AIRE ACONDICIONADOSOLAMENTE
4 Y 5 ALAMBRES CON UN TRANSFORMADOR 5 Y 6 ALAMBRES CON DOS TRANSFORMADORES
SISTEMAS DE CALEFACCION/AIRE ACONDICIONADO
SISTEMAS DE CALEFACCION/AIRE ACONDICIONADO
RH Y WRC G C O B
OPCI
ONAL
SE INCLUYE LA CONEXION DE PUENTE
R
RHV5
W
H4
G
F
C
OPCI
ONAL
SE INCLUYE LA CONEXION DE PUENTE
W
H4
CY
C*6
G
F
R
RHRCV5 OP
CION
AL
CY
C*6
G
F
R
RCRHV5 OP
CION
AL
O
OPCI
ONAL
OPCI
ONAL
B*
W
H4
CY
C*6
G
F
RH
R
RC
5 OPCI
ONAL
SE INCLUYE LA CONEXION DE PUENTE
R
RCV5
CG
F
Y
C*6 OP
CION
AL
SE INCLUYE CONEXIONDE PUENTE RC-RH
USE “B” U “O” PERO NO AMBOS
*CONEXION DE PUENTEPROVISTA POR EL CLIENTE
(CONEXION DE PUENTE RETIRADA)
CABLEADO TIPICO DE UNA BOMBA DE CALOR DE UNA FASE
RH Y WRC G C O B
RH Y WRC G C O B RH Y WRC G C O B
RH Y WRC G C O B
O BY WRH RC G C
SISTEMAS TIPICOS DE CALEFACCION SOLAMENTEDE 24 VOLTIOS DE 2, 3 O 4 ALAMBRES
Y SISTEMAS DE CALEFACCION DE MILIVOLTIOS
CALENTADORO VALVULA
DE GASVENTILADORXFMR DEL
SISTEMA
O BY WRH RC G C
SISTEMAS TIPICOS DE AIRE ACONDICIONADOSOLAMENTE DE 24 VOLTIOS DE 3 Y 4 ALAMBRES
COMPRESORDE AIRE
ACONDICIONADOVENTILADORXFMR DEL
SISTEMA
O BY WRH RC G C
SISTEMAS TIPICOS DE CALEFACCIONY AIRE ACONDICIONADO DE 24 VOLTIOS
DE 4 Y 5 ALAMBRES CON UN TRANSFORMADOR
COMPRESORDE AIRE
ACONDICIONADO
CALENTADORO VALVULA
DE GAS
VENTILADORXFMR DELSISTEMA
O BY WRH RC G C
SISTEMAS TIPICOS DE CALEFACCIONY AIRE ACONDICIONADO DE 24 VOLTIOS
DE 5 Y 6 ALAMBRES CON DOS TRANSFORMADORES
COMPRESORDE AIRE
ACONDICIONADO
CALENTADORO VALVULA
DE GAS
VENTILADORXFMR DECALEFACCION
XFMR DE AIREACONDICIONADO
O BY WRH RC G C
SISTEMAS TIPICOS DE BOMBA DE CALORDE UNA FASE DE 24 VOLTIOS DE 3 Y 4 ALAMBRES
VENTILADORXFMR DELSISTEMA
UNIDAD DELA BOMBADE CALOR
VALVULADE 4 VIAS
NOTES SUR LES SCHÉMAS DE CÂBLAGE :• Tous les fils pointillés sont optionnels; leur présence dépend du systèmeinstallé. Utiliser « B » ou « O », mais non les deux. En règle générale, les bornesB et O sont utilisées uniquement avec les systèmes à pompe de chauffage.• Si le thermostat remplacé était un Honeywell TM-11, ne pas raccorder le fil Ret le recouvrir de ruban électrique. Raccorder le fil B à la borne RH.• Si le thermostat remplacé comportait un fil d’horloge étiqueté C, ne pasraccorder le fil C au thermostat et le recouvrir.• Si les fils Y et C sont tous deux présents, le fil C est un fil commun. Ne pas leraccorder au thermostat.• Si dans votre système le fil B est le fil commun, le fait de le raccorder à laborne B de ce thermostat peut endommager le système et le thermostat. Ne pasle raccorder et le recouvrir.
NOTAS SOBRE LOS DIAGRAMAS DE CABLEADO:• Todos los alambres de trazo discontinuo son opcionales y el uso depende del tipode su sistema específico. Use el alambre “B” o el “O”, pero no ambos.Generalmente, los terminales B y O se usan solamente para sistemas de bombas decalor.• Si va a reemplazar un Honeywell TM-11, coloque cinta sobre el alambre “R”.Conecte el alambre “B” al terminal “RH”.• Si va a reemplazar un termostato que tiene un alambre para el reloj marcado conuna “C”, coloque una cinta sobre este alambre y no lo conecte a este termostato.• Si existen los dos alambres “Y” y “C”, entonces “C” es un alambre común, no loconecte a este termostato.• Si el alambre “B” de su sistema es un alambre común, conectarlo al terminal “B”de su termostato puede dañar su sistema y el termostato, coloque una cinta sobreel mismo y no lo conecte.
LUX PRODUCTS CORPORATION: Thermostat 3-Year Limited Warranty
Limited Warranty: If this unit fails because of defects in materials or workmanship within three years of the date of original purchase, LUX will, at its option, repair or replace it. This warranty does not cover damage by accident, misuse, or failure to follow installation instructions. Implied warranties are limited in duration to three years from the date of original purchase. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Please return malfunctioning or defective units to the location from which the purchase was made, along with proof of purchase. Please refer to "TECHNICAL ASSISTANCE" before returning thermostat. Purchaser assumes all risks and liability for incidental and consequential damage resulting from installation and use of this unit. Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Applicable in the U.S.A. and Canada only.
Modular Clinic Operation and Maintenance (O&M) Manuals
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January 2009
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Modular Clinic Operation and Maintenance (O&M) Manuals
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OTHER INSTALLED PRODUCTS
PRODUCT ENCLOSURES
1. VINLY FLOOR TILE
2. SINKS, TOILETS AND URINALS
Modular Clinic Operation and Maintenance (O&M) Manuals
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Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
VINYL FLOOR TILE
VENDOR:
Armstrong World Industries
2500 Columbia Ave.
Lancaster, PA 17603
Phone: 1-800-233-3823
EQUIPMENT DATA
Standard Excelon Imperial Texture
Pattern/Color: 51858/Sandrift White
VINYL FLOOR TILE ENCLOSURES
1. TECHNICAL DATA
2. MAINTENANCE
3. WARRANTY
Modular Clinic Operation and Maintenance (O&M) Manuals
W91278-07-D-0059/0002 Fort Leonard Wood, Missouri
January 2009
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TECHNICAL DATA
Product Spec Sheet - Standard Excelon Imperial Texture
Form(s): Tile 12 in (305 mm) Wide x 12 in (305 mm) Length
Reference Specs:
ASTM F 1066 Class 2 - through-pattern
Fire Test Data :
ASTM E 648 Critical Radiant Flux Class I - 0.45 or more watts/cm2
ASTM E 662 Smoke Developed 450 or less Numerical flammability ratings alone may not
define the performance of the product under actual fire conditions. These ratings are provided only for use in the selection of products to meet the specified limits.
Static Load Limit: ASTM F 970 125 psi (8.8 kg/cm2)
Gauges: 1/8 in (3.2 mm) overall (nominal) 3/32 in (2.4 mm) overall (nominal)
Durability : 1/8 in (3.2 mm) - Very Good 3/32 in (2.4 mm) - Good
Maintainability : 1/8 in (3.2 mm) - Good 3/32 in (2.4 mm) - Good
Resilience : 1/8 in (3.2 mm) - Good 3/32 in (2.4 mm) - Good
Approximate Installed Cost (per Sq. Ft.):
Tile
1/8 in(3.2 mm): U.S.: $1.75 to $2.25
3/32 in(2.4 mm): U.S.: $1.75 to $2.25
Modular Clinic Operation and Maintenance (O&M) Manuals
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January 2009
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Vinyl Composition TileARTEFFECTS
EXCELON: STONETEX | COMPANION SQUARE | FEATURE TILE/STRIPS
STANDARD EXCELON: MULTICOLOR | IMPERIAL TEXTURE
Armstrong commercial vinyl composition tile is coated with the Fast StartFactory Finish. Fortunately, the Fast Start Factory Finish makes initialmaintenance quick and easy and does not require removal after installation.It is compatible with commercial floor polishes such as Armstrong S-480Commercial Floor Polish and reduces the need to strip the tile. Vinylcomposition tile require polishing for protection, ease of maintenance and anattractive overall appearance.
STONETEX: Although Stonetex presents a monolithic or solid-colored image,the speckled pattern enables it to look better longer than Feature Tile orother nonpatterned vinyl composition tile. Stonetex may require morefrequent maintenance than a typical vinyl composition tile with a moreprominent pattern.
FEATURE TILE: Feature Tile, like solid-colored floors of any composition,shows scratches and soiling more readily than patterned materials. Theyhave been designed for use as decorative bands, borders and spot accentcolors in combination with other Armstrong 1/8″ Standard EXCELON andEXCELON Tile. Feature Tile is not suitable for use as an overall floor colorand is not recommended or guaranteed for this use. When first installed,the plain-colored surface may reveal a light dusty or powdery film and somedirectional surface markings. These are common to the production of thistype of product, but the markings will be eliminated with regular cleaningand polishing, and they will not affect the performance of the floor.
A. Initial MaintenanceImmediately After Installation 1. Sweep or vacuum thoroughly to remove all loose dust and dirt.2. Remove any dried adhesive residue with a clean white cloth dampened
with mineral spirits, carefully following warnings on container.3. Damp mop the floor with a neutral detergent solution such as Armstrong
S-485 Commercial Floor Cleaner at 3 to 4 ounces per gallon, whilecarefully scrubbing black marks and excessive soil. Do not wet wash,scrub or strip the floor for at least four or five days after installation(this prevents excess moisture from interfering with the seam treatmentsand adhesive bond).
4. Apply two coats of a high-quality commercial floor polish such asArmstrong S-480 Commercial Floor Polish. The use of a high-quality stain-resistant sealer such as Armstrong S-495 Commercial Floor Sealer beneaththe polish should be considered in areas of high traffic, high soil load andareas where staining potential is high.
5. If other on-site work is continuing, consider using a protective coveringsuch as plain, undyed kraft paper to guard against damage to the newfloor. When moving heavy fixtures or appliances over the flooring oncasters or dollies, the flooring should be protected with 1/4″ or thickerplywood, hardboard or other underlayment panels.
Preparation for Commercial Traffic 1. Scrub the floor with a neutral detergent solution such as Armstrong S-485
Commercial Floor Cleaner at 4 to 6 ounces per gallon and a scrubbing pad(3M blue/green or equal), or equivalent brushes. If the floor is badlysoiled and/or scratched, strip it using the same procedure butsubstituting a stripping solution such as Armstrong S-490 CommercialFloor Stripper.
The use of aggressive strippers such as mop on/mop off, no-scrub and no-rinse strippers is not recommended on tile floors less than two yearsold because they may affect the adhesive bond.
2. Thoroughly rinse floor and allow it to dry. 3. Apply three to five coats of high-quality commercial floor polish such as
Armstrong S-480 Commercial Floor Polish. The use of a high-quality stain-resistant sealer such as Armstrong S-495 Commercial Floor Sealer shouldbe considered in areas of high traffic, soil load and staining potential.
B. Daily/Regular Maintenance 1. Sweep or vacuum thoroughly and clean walk-off mats frequently. 2. Damp mop using a neutral detergent solution such as Armstrong S-485
Commercial Floor Cleaner at 3 to 4 ounces per gallon.
C. Periodic Maintenance1. When needed, scrubbing with an automatic floor machine and
appropriate pad (red for light scrub, blue/green for a deep scrub) orequivalent brushes may also be performed.
2. Thoroughly rinse and allow to dry. 3. If there is sufficient (three to five coats) polish remaining on the floor,
buff, spray-buff or burnish to restore gloss.4. If needed, additional coats of floor polish may be applied at this time.
D. Restorative Maintenance NOTE: Stripping is the process of removing existing layers of sealer and finish and should only be performed when routine daily/periodicprocedures are no longer effective. The use of high-quality maintenanceproducts such as Armstrong commercial floor care products andadherence to a well-planned maintenance program will greatly reducethe need for stripping.
The use of aggressive strippers such as mop on/mop off, no-scrub and no-rinse strippers is not recommended on tile floors less than two years old because they may affect the adhesive bond.
1. Scrub the floor with a properly diluted stripping solution using a single-disc floor machine (300 rpm or less) equipped with a scrubbing pad (3M blue/green or equal) or equivalent scrub brush.
2. Remove dirty stripping solution with a wet vacuum or mop.3. Thoroughly rinse the floor with clean water and allow it to dry.4. Apply three to five coats of high-quality commercial floor polish such as
Armstrong S-480 Commercial Floor Polish. The use of a high-quality stain-resistant sealer such as Armstrong S-495 Commercial Floor Sealer shouldbe considered in areas of high traffic, soil load and staining potential.
Linoleum, Vinyl Sheet, Vinyl Composition Tile, Wall Base and Welding Rods Commercial Floor Warranty
PRODUCTSArmstrong warrants its regular (first quality) linoleum, vinyl sheet, vinyl composition tile, vinyl and rubber wall base, and welding rods
to be free from manufacturing defects for five years from the date of purchase.
INSTALLATIONArmstrong warrants the installation integrity of these products for five years from the date of purchase. Installation integrity means that
the products are installed according to the Armstrong Guaranteed Installation Systems manual, F-5061. The F-5061 manual is revised on ayearly basis, and floors must be installed according to the recommendations contained in the issue of F-5061 that is current and availableat the time of installation.
WORKMANSHIPArmstrong does not warrant installers’ workmanship. Workmanship errors should be addressed to the contractor who installed the
floor. Your Armstrong commercial floor should be professionally installed by contractors who have demonstrated expertise in installingcommercial floors.
TERMSWithin One Year: If a defect covered by this warranty is reported to Armstrong in writing within one year of purchase, Armstrong will
supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong will also pay reasonablelabor costs.
Within Two Years: If a defect covered by this warranty is reported to Armstrong in writing after one year but within two years of pur-chase, Armstrong will supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong willalso pay fifty percent of reasonable labor costs.
After Two Years: If a defect covered by this warranty is reported to Armstrong in writing after two years but within five years of pur-chase, Armstrong will supply new material of the same or similar grade sufficient to repair or replace the defective material. Armstrong willnot pay labor costs.
Armstrong will not pay labor costs to repair or replace materials with defects that were apparent before or at the time of installation.
EXCLUSIONSThe following are not covered by this warranty:
■ Improper installation.■ Differences in color between products and samples or photographs.■ Indentation from improper loading including high heels, spiked shoes, rolling loads, chairs or other furniture not using floor protectors. ■ Discoloration. ■ Failure of the floor to adhere to the subfloor due to, for example, moisture, alkaline or hydrostatic pressure from the subfloor.■ Inappropriate end-user activities.
THERE ARE NO WARRANTIES BEYOND THIS EXPRESSED WARRANTY. ALL OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
ARMSTRONG EXCLUDES ANY LIABILITY FOR LOST PROFITS OR ANY OTHER INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES.THE REMEDIES CONTAINED HEREIN ARE THE ONLY REMEDIES AVAILABLE FOR BREACH OF THIS WARRANTY.
WARRANTY OWNERThis warranty extends only to the original end-user.
COMMERCIAL FLOORING
[ Between us, ideas become reality.™ ]
F-3349-600J 2000 Armstrong World Industries, Inc. Printed in United States of America
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SINKS, TOILETS & URINALS
VENDOR:
Briggs Industries
P.O. Box 71077
Charleston, SC 29415
Phone: 1-800-888-4458
www.briggsindustries.com
EQUIPMENT DATA
Sink – Model Briggs Whitman
Toilet - Model Briggs Abington
Urinal – Model Briggs Hilton
TECHNICAL DETAIL ENCLOSURES
1. SINK –MODEL BRIGGS WHITMAN DATA SHEETS
2. TOILET - MODEL BRIGGS ABINGTON DATA SHEETS
3. URINAL – MODEL BRIGGS HILTON
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swlwhi010107/5M 140140 © 2007 Briggs Industries, Inc.
19” x 17”
Wall-Mounted Lavatory6 6 1 9The Whitman™
Dimensions may vary (+) or (–) 1/4”. Dimensions shown in parentheses are in millimeters: 25.4 mm = 1 inch. Note: Fixture dimensions are nominal and conform with dimension and performance require-ments of ASME/ANSI Standards A112.19.2M. Dimensions subject to change or cancellation without
notice. Briggs is not responsible for the use of superseded or voided specification information.
WhItE (130)
FEATURES • Anti-splash rim• Stain-resistant vitreous china• 2 convenient soap depressions• Concealed front overflow• 5-year warranty
AVAILABLE COLOR
SPECIFICATIONS
• Model 6619: 4” centers; consists of wall-mounted lavatory basin, 31 lb
INSTALLATION
• Installation instructions supplied• Wall hanger included for easy
installation• Installable under ADA standards
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140081 © 2006 Briggs Industries, Inc.
1.6 gpf/6.0 lpf
Two-Piece Toilet4 7 5 9 / 4 7 6 4 / 4 2 3 1The Abingdon™
WHITE (130) BISCUIT (235) BONE (733)
FEATURES • New wider, more substantial rim• Stain-resistant vitreous china• Anti-siphon ballcock• Wide 2” trapway• Thetford loop trapway design • Sanitary bar on bowl for ease of cleaning• Color-matched trip levers• Generous 5-year warranty
AVAILABLE COLORS
SPECIFICATIONS
• Model 4759: 12” rough-in round toilet, 69 lb, consists of bowl (Model 4855) and tank (Model 4440)
• Model 4764: 12” rough-in elongated toilet, 72 lb, consists of bowl (Model 4857) and tank (Model 4440)
• Model 4231: 12” rough-in elongated ComfortFit ADA toilet, 77 lb, consists of bowl (Model 4878) and tank (Model 4440)
• Model 7469: Tank lid for Models 4440/4443, 12 lb
OPTIONS
• Model 4441: 12” rough-in tank and lid w/lid lock, 34 lb• Model 4442: 12” rough-in tank and lid
w/right-hand lever, 34 lb• Model 4443: 12” rough-in insulated tank and lid, 34 lb• Model 4443L: 12” rough-in insulated tank and
lid w/lid lock, 34 lb• Model 4444: 10” rough-in tank and lid, 36 lb• Model 4445: 14” rough-in tank and lid, 35 lb
INSTALLATION
• Installation instructions supplied
• Quick-connect system for easy tank-to-bowl installation
C
D
Dimensions may vary (+) or (–) 1/4”. Dimensions shown in parentheses are in millimeters: 25.4 mm = 1 inch. Note: Fixture dimensions are nominal and conform with dimension and performance requirements of ASME/ANSI Standards A112.19.2M. Dimensions subject to change or cancellation with-
out notice. Briggs is not responsible for the use of superseded or voided specification information.
4759 4764 4231
A 27-3/4” (705) 29-1/2” (749) 30-1/2” (775)
B 16-1/2” (419) 18-1/2” (470) 18-1/2” (470)
C 14-1/2” (368) 14-1/2” (368) 17” (432)
D 28-7/8” (733) 28-7/8” (733) 31” (787)
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(800) 888-4458 www.briggsindustries.com
_M/0606/140092A ©2006BriggsIndustries,Inc.
1.0 gpf/ 3.8 lpf
Siphon-Jet Urinal7 5 1 7The Hilton™
Dimensions may vary (+) or (–) 1/4”. Dimensions shown in parentheses are in millimeters: 25.4 mm = 1 inch. Note: Fixture dimensions are nominal and conform with dimension and performance require-ments of ASME/ANSI Standards A112.19.2M. Dimensions subject to change or cancellation without
notice. Briggs is not responsible for the use of superseded or voided specification information.
WhItE (130)
FEATURES • Stain-resistant vitreous china• Siphon-jet flushing action• Wall-hung design• 3/4” top inlet spud• Integral flushing rim• hanging bracket included• Flush valve sold separately• Generous 5-year warranty
AVAILABLE COLOR
SPECIFICATIONS
• Model 7517: Siphon-jet ADA urinal, 31 lb
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Operations & Maintenance (O&M) ManualsFor
Modular Clinic
W91278-07-D-0059/0002
MELTECH CORP. INC.
3321 75th Avenue Suite G
Landover, Maryland 20785
Phone 301.773.3450
Fax 301.773.4242
WWW.meltechcorp.com
8800-C Peartree Village Ct. 8211 Town Center Drive
Alexandra, Virginia 22309 Baltimore, Maryland 21236
Phone 703.360.5464 Phone 800.782.1500
Fax 703.360.5460 www.willscot.com
www.vwi.com