form - 1 - appendix - i (see paragraph – 6) form 1 (i...
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Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Form - 1 - APPENDIX - I
(See paragraph – 6)FORM 1
(I) Basic Information
Sr.No.
Item Details
1 Name of the project/s Nirbhay Rasayan Pvt. Ltd.Proposed Expansion in the products capacity of Synthetic Chemical pigment industry atMIDC, Tarapur.
2 S. No. in the Schedule 5 (f) B
3 Proposed capacity/ area/length/tonnage to be handled/command area/lease area/ number of wells to be drilled.
Details Existing Proposed Total Unit
Total plot area 3,900 2,000 5,900 m2
Deduction 0 0 0 m2
Net plot area 3,900 2,000 5,900 m2
FSI area 1,778 3,214 4,992 m2
Total construction area
1,778 3,214 4,992 m2
Landscape area 500 1,450 1,950 m2
Parking area 100 610 710 m2
Detailed area statement is attached as Annexure ILayout plan & Google image attached as Annexure II
4 New / Expansion / Modernization
Expansion project - Increase the production capacityList of Raw material attached as Annexure IIIList of Products & By product and process flow chartattached as Annexure IV
5 Existing Capacity/ Area etc. Not applicable
6 Category of project i.e. A or B 5(f), Category B
7 Does it attract the general condition? if yes, please specify
Not Applicable
8 Does it attract the specific condition? If yes, please specify
Not Applicable
9 Location Tarapur Boisar
Plot/Survey/ Khasra No. Plot No. N-95 +96+96/1
Village Tarapur, Boisar
District Palghar
State Maharashtra
10 Nearest railway station/port along with distance in kms.
Railway Station : Boisar 5 km
11 Nearest Town, city, District Headquarters along with distance in kms.
City : Boisar 3 km
12 Village Panchayat, Zilla Parishad, Municipal Corporation, Local body (complete postal addresses with telephone nos. to be given)
MIDC, Tarapur
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 1
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
13 Name of the applicant Nirbhay Rasayan Pvt. Ltd.Mr. Manish Kothari/ Mr. Thadani
14 Registered address Nirbhay Rasayan Pvt. Ltd.Plot No. N-95 +96+96/1, MIDC, Industrial area, Tarapur (Boisar), Taluka & District Palghar, Maharashtra 401506
15 Address for correspondence: Nirbhay Rasayan Pvt. Ltd.Plot No. N-95 +96+96/1, MIDC, Industrial area, Tarapur (Boisar), Taluka & District Palghar, Maharashtra 401506
Name Mr. Manish Kothari / Mr. Thadani
Designation (Owner/ Partner/CEO)
Director / Project Manager
Address Nirbhay Rasayan Pvt. Ltd.Plot No. N-95 +96+96/1, MIDC, Industrial area, Tarapur (Boisar), Taluka & District Palghar, Maharashtra 401506
Pin code 401506
E-mail [email protected]
Telephone No. 022-28705054/55/56
Fax No. 022-28705057
16 Details of alternative sites examined, if any. Location of these sites should be shown ona toposheet.
Not Applicable
17 Interlined projects Not Applicable
18 Whether separate application of interlinked project has been submitted?
No
19 If yes, date of submission Not Applicable
20 If No, Reason Stand alone construction project
21 Whether the proposal involves approval/clearance under: if ,yes details of the same and their status to be given
The Forest (Conservation) Act, 1980?
a) The wildlife (protection) Act, 1972?
b) The CRZ Notification, 1991?
No
22 Whether there is any Government Order/policy relevant/relating to the site?
No
23 Forest land involved (hectares) No Forest Land involved in project site
24 Whether there is any litigation pending against the project and/or land in which the projectis propose to be set up?
a) Name of the courtb) Case No.c) Orders/ Directions of the
court if any and its relevance with the proposed project.
No such litigation pending against the project
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 2
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Capacity corresponding to sectoral activity (such as production capacity for manufacturing,mining lease area and production capacity for mineral production, area for mineral exploration,length for linear transport infrastructure, generation capacity for power generation etc.,)
II) Activity
1. Construction, operation or decommissioning of the Project involving actions,which will cause physical changes in the locality (topography, land use, changesin water bodies, etc.)
Sr.No.
Information/Checklist confirmation
Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data
1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)
Yes Chemical Industries
1.2 Clearance of existing land,vegetation and buildings?
Yes Existing plant has obtained consent to operate from MPCB 2nd February 2015
1.3 Creation of new land uses? No1.4 Pre-construction
investigations e.g. bore houses, soil testing?
Yes Soil sample taken within the plot premises for geotechnical investigation
1.5 Construction works? Yes Expansion of existing industrial unit1.6 Demolition works? No1.7 Temporary sites used for
construction works or Housing of construction workers?
No
1.8 Above ground buildings, structures or earthworks including linear structures,cut and fill or excavations
Yes Normal excavation for pile cap
1.9 Underground works including mining or tunnelling?
No Not Applicable
1.10 Reclamation works? No Not Applicable 1.11 Dredging? No Not Applicable 1.12 Offshore structures? No Not Applicable1.13 Production and
manufacturing processes?Yes Synthetic Organic Chemicals
1.14 Facilities for storage of goods or materials?
Yes Only material used for construction will be stored in temporary sheds
1.15 Facilities for treatment or disposal of solid waste or liquid effluents?
Yes ETP provided for primary treatment of raw effluent. Treated effluent will be discharge into CETP
1.16 Facilities for long term housing of operational workers?
No
1.17 New road, rail or sea traffic during construction or operation?
No Movements of trucks for material transport while construction.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 3
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?
No Sr. No.
Particulars Details Distance
1 Water ConnectivityJNPT port, Nhava Sheva
180 km
2. Road Connectivity
Navapur road 400 mMIDC road 500 mBoisar Palghar road
5.4 km
NH 8 15 km
3. Rail ConnectivityBoiser railway station (WR)
5 km
4. Air Connectivity
Chhatrapati Shivaji Terminus International Airport, Mumbai
108 km
Daman Airport, Daman & Diu
104 km
1.19 Closure or diversion of existing transport routes or infrastructure leading tochanges in traffic movements?
No Not Applicable
1.20 New or diverted transmission lines or pipelines?
No Not Applicable
1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercoursesor aquifers?
No Not Applicable
1.22 Stream crossings? No1.23 Abstraction or transfers of
water form ground or surface waters?
No
1.24 Changes in water bodies or the land surface affecting drainage or run-off?
Yes Change in land surface due to proposed construction will take place leading to increase in surface runoff.
1.25 Transport of personnel or materials for construction,operation or decommissioning?
Yes
1.26 Long-term dismantling or decommissioning or restoration works?
No
1.27 On-going activity during decommissioning which could have an impact on the environment?
No There will not be any impact on the Environment
1.28 Influx of people to an area is either temporarily or permanently?
Yes
1.29 Introduction of alien species?
No
1.30 Loss of native species or genetic diversity?
No
1.31 Any other actions? No
2. Use of Natural resources for construction or operation of the Project (such asland, water, materials or energy, especially any resources which are non-renewable orin short supply):
Sr.No.
Information/checklist confirmation
Yes/No
Details thereof (with approximate quantities /rates, wherever possible) with source of information data
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 4
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
2.1Land especially undeveloped or agricultural land (ha)
NoNo undeveloped or Agricultural land will be used for construction
2.2 Water (expected source & competing Users)
YesSource of water: Tarapur MIDC water supply, Water balance calculation & flow chart attachedas Annexure V
Sr. No.
Description Existing Water Consumption (m3/day)
Additional Water Consumption for Expansion (m3/day)
Total Proposed Water Consumtion after Expansion (m3/day)
1 Boiler Feed 25 75 100
2 Cooling Tower 2 18 20
3
Product Consumption (Emulsion) 0.4 4.6 5
4By-products Consumption 0 75 75
5
Process Evapoartion Loss 30 95 125
6
Process Scrubber Consumption 6 104 110
7Product WashApplications 105.6 734 840
8Total industrial 169 1,106 1,275
9 Domestic 10 10 20
10 Green 1 4 5
11
Total consumption (8+9+10) 180 1,120 1,300
2.3 Minerals (MT) No
2.4 Construction material – stone, aggregates, sand / soil (expected source – MT)
YesStone aggregates demand will be met from the clay/soil generated after excavation and cutting of rocks.
2.5 Forests and timber (source– MT)
No
2.6Energy including electricityand fuels (source, competing users) Unit: fuel(MT), energy (MW)
Yes Details Existing Proposed Total
Power consumption in kW 800 1,200 2000
DG set capacity in kVA 400 400 800
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 5
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
DG set no. 1 1 2
2.7 Any other natural resources (use appropriatestandard units)
No
3. Use, storage, transport, handling or production of substances or materials,which could be harmful to human health or the environment or raise concerns aboutactual or perceived risks to human health.
Sr. No. Information/Checklist confirmation
Yes/No
Details there of (with approximatequantities/rates, wherever possible) withsource of information data
3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)
No
Hazardous waste will be generated. The summary of hazardous waste generation and its disposal is given below
Sr. No. Type Category Quantity Disposal1. ETP sludge
(wet)26.1 Schedule 1
100 kg/day
Deposited with MWMA
2. Empty Carboys/Containers
33.1 Schedule 1
10 No./Day
Returned forRefilling
3. Polyethylene Liners & torn bags, plastic drums, etc.
33.1 Schedule 1
1-3 kg/daySold to authorized vendors for recycling
3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)
No
3.3 Affect the welfare of people e.g. by changing living conditions?
NoProject will not affect welfare of people.
3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,
No
Project will not affect hospital patients, children etc.
3.5 Any other causes No
4. Production of solid wastes during construction or operation ordecommissioning (MT/month)
Sr. No. Information/Checklistconfirmation
Yes/No Details thereof (with approximatequantities/rates, wherever possible) withsource of information data
4.1 Spoil, overburden or mine wastes
No
4.2 Municipal waste (domestic and or commercial wastes)
No As there is no provision of canteen, no domesticwaste will be generatedin the industrial premises.
4.3 Hazardous wastes (as per Hazardous Waste Management Rules)
Yes Used oil generated from DG sets will be sold toauthorized re-processor.
4.4 Other industrial processwastes
YesEmpty Carboys / Containers: Returned for refilling. Polyethylene liners & torn bags, plastic-drums etc.: Deposited with MWMA
5 Surplus product No
4.6 Sewage sludge or other sludge from effluent
No Septic tank and soak pits are provided for thetreatment of sewage generated.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 6
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
treatment ETP is provided for treatment of effluent generated.Treated Effluent is discharged into Tarapur CETP with capacity 25,000 m3/day
Details of effluent and waste water generated isgiven in below table:
Sr.No.
EffluentGeneration
Head
ExistingEffluent
Generation(m3/day)
AdditionalEffluent
Generation(m3/day)
TotalProposedEffluent
Generation(m3/day)
1. Domestic 9.00 6.00 15.002. Boiler Blow
Down1.00 4.00 5.00
3. Cooling Tower Blow down
0.30 0.70 1.00
4. Water Treatment Plant
1.70 2.30 4.00
5. Process Wash Applications
91.00 799.00 890.00
Total 103.00 812.00 915.00
Trade Effluent generation for existing vplant is 93 m3/day, ETP with capacity of 100 m3/day is provided.Trade aeeffluentgeneration after expasion is 900 m3/day, ETP capacity provide is 1000 m3/day
4.7 Construction or demolition wastes
No Not Applicable
4.8 Redundant machinery or equipment
No Not Applicable
4.9 Contaminated soils or other materials
No Not Applicable
4.10 Agricultural wastes No Not Applicable 4.11 Other solid wastes No Not Applicable
5. Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)
Sr. No.Information/Checklistconfirmation Yes/N
o
Details thereof (with approximatequantities/rates, wherever possible) withsource of information data
5.1 Emissions from combustion of fossil fuelsfrom stationary or mobilesources
No Not Applicable
5.2 Emissions from production processes
No Not Applicable
5.3 Emissions from materialshandling including storage or transport
5.4 Emissions from construction activities including plant and equipment
Yes Transportation of construction material, DG sets etc.
5.5 Dust or odours from handling of materials including construction materials, sewage and waste
Yes Transportation, loading and unloading of materialwill generate dust.
5.6 Emissions from incineration of waste
No Not Applicable
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 7
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
5.7 Emissions from burning of waste in open air (e.g.slash materials, construction debris)
No Not Applicable
5.8 Emissions from any othersources
No Not Applicable
6. Generation of Noise and Vibration, and Emissions of Light and Heat:Sr. No. Information/Checklist
confirmationYes/No Details thereof (with approximate
quantities/rates, wherever possible) withsource of information data with source ofinformation data
6.1 From operation of equipment e.g. engines, ventilation plant, crushers
No
6.2 From industrial or similar processes
No Not Applicable
6.3 From construction or demolition
Yes Due to construction equipment.
6.4 From blasting or piling No Open foundation6.5 From construction or
operational trafficYes By movement of trucks for material
6.6 From lighting or cooling systems
No
6.7 From any other sources No Not Applicable
7. Risks of contamination of land or water from releases of pollutants into theground or into sewers, surface waters, groundwater, coastal waters or the sea:
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 8
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Sr. No. Information/Checklist confirmation
Yes/No
Details thereof (with approximate quantities/rates, wherever possible) with source of information data
7.1 From handling, storage, use or spillage of hazardous materials
No Not Applicable
7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)
No We are providing Effluent treatment plant with 1,000 m3/day capacity for treating trade effluent generated.The treated effluent will be discharged into Tarapur CETP with capacity 25,000 m3/day.Present consented discharge into CETP is 93 m3/day. Booked additional discharge into CETP is 850 m3/day. For treatment of Sewage generated, septic tankand soak pit are provided.Only industrial solid waste will be generated which will be disposed properly.
7.3 By deposition of pollutants emitted to air into the land or into water
No Not Applicable
7.4 From any other sources No Not Applicable7.5 Is there a risk of long
term build-up of pollutants in the environment from these sources?
No Not Applicable
8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment
Sr. No. Information/Checklist confirmation
Yes/No
Details there of (with approximate quantities/rates, wherever possible) with source of information data
8.1 From explosions, spillages, fires etc from storage, handling, use orproduction of hazardous substances
NoNot Applicable
8.2 From any other causes No Not Applicable8.3 Could the project be
affected by natural disasters causing environmental damage (e.g. floods, earthquakes,landslides, cloudburst etc)?
No The proposed structure is designed as per Seismic Zone III standards.
9. Factors which should be considered (such as consequential development) whichcould lead to environmental effects or the potential for cumulative impactswith other existing or planned activities in the locality
Sr. No. Information/Checklist confirmation
Yes/No
Details thereof (with approximate quantities/rates, wherever possible) with source of information data
9.1 Lead to development of supporting facilities, ancillary development ordevelopment stimulated by the project which could have impact on theenvironment e.g.: Supporting infrastructure(roads, power supply,
Yes It is an Industrial project.
Sr. No.
Item PresentStatus
Expansion ProposedStatus AfterExpansion
1Water Consumption
180m3/day
1,120m3/day
1,300m3/day
2Effluent Generation 103 m3/day 812 m3/day 915 m3/day
3Power Requirement 800 KW 1,200KW 2,000 KW
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 9
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
waste or waste water treatment, etc.) housing development extractive industries supply industries other
6 DG SetOne no. 400 KVA
One no. 400 KVA
Two Nos. EachOf 400 KVA.
9.2 Lead to after-use of the site, which could have an impact on the environment
Yes May lead to a small increase in road traffic
9.3 Set a precedent for laterdevelopments.
No
9.4 Have cumulative effectsdue to proximity to other existing or planned projects with similar effects.
No The project will have its own ETP, Hence it will not have any cumulative impact due to proximityto other existing or planned project.
(III) Environmental Sensitivity
Sr.No.
Areas Name/Identity
Aerial distance (within 15 km.) Proposed project location boundary
1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
No.
2 Areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests
No.
3 Areas used by protected, important or sensitive speciesof flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
No.
4 Inland, coastal ,marine or underground waters
No.
5 State, National boundaries No.6 Routes or facilities used by
the public for access to recreation or other tourist, pilgrim areas
No.
7 Defence installations No.8 Densely populated or built-up
areaYes As per MIDC remark the area is reserved for
industrial development plan.9 Areas occupied by sensitive
man-made land uses (hospitals, schools, places of worship, community facilities)
No. It is an industrial zone
10Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries,tourism, minerals)
No.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 10
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)
No.
12 Areas susceptible to natural hazard which could cause theproject to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
No.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 11
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
(IV). Proposed Terms of Reference for EIA studies
Not applicable
I hereby given undertaking that the data & information given in the application & enclosures aretrue to the best of my knowledge & belief & I am aware that if any part of the data andinformation submitted is found to be false or misleading at any stage, the project will be rejectedand clearance give, if any to the project will be revoked at our risk and cost.
Date: 29.02.2016 Manish Kothari
Place: Tarapur Nirbhay Rasayan Pvt. Ltd.Plot No. N-95 +96+96/1, MIDC, Industrial
area, Tarapur (Boisar), Taluka & DistrictPalghar, Maharashtra 401506
Signature of the applicantWith name & full address
(Project proponent/Authorised signatory)
NOTE:
1) The projects involving clearance under Coastal Regulation Zone Notification,1991 shall submit with the application a C.R.Z map duly demarcated by one ofthe authorized agencies, showing the project activities, w.r.t C.R.Z(at thestage of TOR) and the recommendations of the State Coastal Zonemanagement Authority(at the stage of EC). Simultaneous action shall also betaken to obtain the requisite clearance under the provisions of the C.R.ZNotification, 1991 for the activities to be located in the CRZ.
2) The projects to be located within 10 km of the national Parks, Sanctuaries,Biosphere Reserves, Migratory Corridors of Wild Animals, the projectproponent shall submit the map duly authenticated by Chief WildlifeWardenshowing these features vis-avis the project location and therecommendations or comments of the chief Wildlife thereon.(at the stage ofEC)
3) All correspondence with the ministry of Environment & Forests includingsubmission of application for TOR/Environmental Clearance, subsequentclarifications as may be required from time to time, participation in the EACmeeting on behalf of the project proponent shall be made by the authorisedsignatory only. The authorised signatory should also submit a document insupport of his claim of being an authorised signatory for the specific project.
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Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
ANNEXURE IArea Statement
Details Existing Proposed Total area afterexpansion Unit
Total plot area 3,900 2,000 5,900 m2
Deduction 0 0 0 m2
Net plot area 3,900 2,000 5,900 m2
FSI area 1,778 3,214 4,992 m2
Total construction area 1,778 3,214 4,992 m2
Landscape area 500 1,450 1,950 m2
Parking area 100 610 710 m2
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 13
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Annexure IIBlock Plan
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 14
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Google image
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 15
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Annexure IIIList of Raw material & quantity
Sr. No.
Name Existing Proposed
TotalConsumption
Unit
1 TG Urea 100 475 575 MT/month2 Phthalic Anhydride 80 360 440 MT/month3 Sulfuric Acid (98% & 102%) 120 660 780 MT/month4 Caustic Soda 80 140 220 MT/month5 Cuprous Chloride 15 65 80 MT/month6 Cupric Chloride 1.8 1.8 3.6 MT/month7 Xylene / Rosin 0.3 0.7 1 MT/month8 Ortho Nitro Toluene 5.6 26.4 32 MT/month9 Gas Chlorine 55 55 110 MT/month
10 Aluminium Chloride 53 53 106 MT/month11 Ammonium Molybadate 0.21 0.99 1.2 MT/month12 Mono-Chloro Benzene 0.96 0.96 1.92 MT/month13 Surfactants 1 2 3 MT/month
14 Copper Ingots 0 65 65 MT/month
15 Aluminum Ingots 0 150 150 MT/month
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 16
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Annexure IVProduct & By product list
Product list
Sr.No.
Product Name Existing ProposedTotal
ProductionCapacity
Unit
1 Copper Phthalo Cyanine Blue Crude
70 330 400 MT/month
2 Copper Phthalo Cyanine Green ( CPC Green)
30 30 60 MT/month
3 Alpha / Beta Blue Pigment 20 220 240 MT/month
4 Pigment Emulsions (Alpha + Beta + CPC-Green)
10 140 150 MT/month
5 Aluminium Chloride 0 200 200 MT/month
6 Cuprous Chloride / Cupric Chloride 0 100 100 MT/month
7 Copper Phthalo Cyanine Blue - Activated 0 77 77 MT/month
By product list
Sr.No.
Product Name Existing Proposed Total Unit
1 Poly Aluminium Chloride ( PAC ) (10% Solution)
600 600 1,200 MT/month
2 HCl (30% Solution) 48 48 96 MT/month3 NaOCl (10% Solution) 120 120 240 MT/month4 Liquor Ammonia (10% Solution) 0 2,000 2,000 MT/month5 Ammonium Sulphate : (NH4)2SO4 0 750 750 MT/month
6 Copper / Copper Chloride / Copper Sulphate / Salts of Cu
0 1.5 1.5 MT/month
7 Spent Sulfuric Acid (25% Solution) 0 2,000 2,000 MT/month
NOTE:
1. Liquor-Ammonia and Sulfuric-Acid are generated as by-products from the processes.2. It is proposed to neutralize sulphuric-acid with liquor-ammonia resulting into “Ammonium-
Sulphate” as a ‘By-Product’ in solution form. This is concentrated and converted into powderform using MEE and centrifuge.
3. In case we do not opt for “Ammonium-Sulphate” production due to its non-viability. We shallrecover and sell “10% Ammonia-Liquor” and “25% Sulfuric-Acid” as ‘By-Products’.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 17
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
CPC Blue crude 400 MT/month
CPC Blue Crude127 MT/ month
CPC Blue Crude100 MT/ month
CPC Blue Crude140 MT/ month
CPC Blue Crude33 MT/ month
Conversion Conversion Conversion
CPC Blue Pigment127 MT/ month
Alpha-Blue Pigment100 MT/ month
Beta-Blue Pigment140 MT/ month
CPC- Green Pigment60 MT/ month
A CPC Blue Crude50 MT/ month
Alpha-Blue Pigment75 MT/ month
Beta-Blue Pigment115 MT/ month
CPC- Green Pigment40 MT/ month
B CPC Blue Pigment activated 77 MT/ month
Alpha-Blue Pigment-Emulsion50 MT/ month
Beta-Blue Pigment-Emulsion50 MT/ month
ACPC- Green Pigment-Emulsion50 MT/ month
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 18
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Annexure VWater Budget Calculations
Sr.No. Description
Existing WaterConsumption
(m3/day)
Additional WaterConsumption for
Expansion(m3/day)
Total Proposed WaterConsumtion after
Expansion (m3/day)
1 Boiler Feed 25 75 100
2 Cooling Tower 2 18 20
3Product Consumption (Emulsion) 0.4 4.6 5
4By-products Consumption 0 75 75
5Process Evapoartion Loss 30 95 125
6Process Scrubber Consumption 6 104 110
7Product Wash Applications 105.6 734 840
8 Total industrial 169 1,106 1,275
9 Domestic 10 10 20
10 Green 1 4 5
11Total Consumption(8+9+10) 180 1,120 1,300
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 19
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
ANNEXURE VI
Effluent Treatment Plant for proposed
Calculation for ETP Capacity:
Sr. No. Effluent Generation Head Existing EffluentGeneration
(m3/day)
AdditionalEffluent
Generation(m3/day)
Total ProposedEffluent
Generation(m3/day)
1. Domestic 9.00 6.00 15.002. Boiler Blow Down 1.00 4.00 5.003. Cooling Tower Blow down 0.30 0.70 1.004. Water Treatment Plant 1.70 2.30 4.005. Process Wash Applications 91.00 799.00 890.00
Total 103.00 812.00 915.00
We are providing Effluent treatment plant with 1,000 m3/day capacity for treating trade effluent generated.The treated effluent will be discharged into Tarapur CETP with capacity 25,000 m3/day.Present consented discharge into CETP is 93 m3/day.Booked additional discharge into CETP is 850 m3/day. For treatment of Sewage generated, septic tank and soak pit are provided.
Flow Sheet of ETP
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 20
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Annexure VII
Environmental management plan during construction phase
Sr.No.
Environmental Components
Predicted Impacts
Probable source of Impact
Mitigation Measures Remarks
CONSTRUCTION PHASE
1. Ambient Air Quality
Negative impact inside construction site premises. No negative impact outside site.
Dust emissions from excavation, air emissions from machinery and other construction activities at site.
Dust reduction measuressuch as road watering. Periodic maintenance of construction equipment. Use of good quality fuels. Use of Personal Protective Equipments
Impacts are temporary during construction phase. Impacts will be confined to short distances, as coarse particles will settle within the short distance from activities.
2. Noise Negative impact near noise generation sources inside premises. No significant impacton ambient noise levels in the surrounding area.
Noise generated from construction activities and operation of construction equipment and DGsets
Use of well maintained equipment. Heavy construction activity limited to day-time hours only. Use of noise mufflers in and construction vehicle. Use of earplugs/muffs byconstruction staff.
Temporary impacts during construction phase. No blasting or other high noise activities envisaged.
3. Water No significant negative impact.
Surface runoff from project site. Oil/fuel and waste spills. Improper debris disposal. Discharge of sewage from labour camp.
Silt fences to reduce run-off Secondary containment and dykes in material storage areas. Sewage treatment in septic tanks.
Labour will be employed to reduce size of labour camps. No perennial surface water resource adjacent to site. No excavation work will be
4. Land Minor negative impact
Excavation, Construction debris, waste fromlabour camp.
Reutilization and recycling of constructiondebris Waste from labour camps will be collected and composted on site. Non biodegradable waste will be transported to landfill site. Topsoil will be conserved and used for landscaping in functionalphase.
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5. Aesthetics Minor negative impacts
Construction activities and Excavation
The impacts will be compensated by extensive tree plantationand gardening in the usephase.
Short term impact restricted only in the initial stages of construction.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 21
Application form for Environmental Clearance Project Name: Nirbhay Rasayan Pvt. Ltd. at Tarapur
Environmental Management Plan during Functional Phase
Sr. No.
Environmental Components
Predicted Impacts
Probable Source Of Impact
Mitigation Measures Remarks
FUNCTIONAL PHASE
1. Ambient Air Quality
Minor Negative impact
Particulate and gaseous emissions from DG sets and vehicle movement
Use of low sulphur good fuelPeriodic maintenance of DG setsUse of CNG/LPG as a fuelshould be encouraged.
DG sets will be used only in case of Power failure.
2. Noise Minor negative impact inside premises.
Noise from vehicle movement and operation of diesel generator sets during power failure.
Housing of DG sets in buildings with appropriate acoustics.Traffic management measures to reduce noiseAppropriate trees which will act as noises barrierswill be planted in the premises and along roadside.
3. Water No significant adverse impact
Oil/ fuel and waste spills in vehicle parking area.Discharge of sewage.Discharge of contaminated stormwater
Sewage water will be treated and recycled. Rainwater harvesting and recharge of groundwater aquifer is proposed.Good housekeeping and storm water management will be followed.
Recycled water will be used for flushing and gardening.
4. Land No negative impact
Storage and disposal of solid wastes.Discharge of sewage.Fuel and material spills.
Treatment and reuse of sewage water.Integrated waste management and spill control plan Dry garbage will be sent for recycling and wet garbage will be composted.
Segregation of dry andwet garbage before will be done at source.
5. Biological Overall Positive impact
Habitat disturbance Green spaces inside the premises will help to compensate the earlier effect from vegetation. Landscaping and extensive plantation in the premises.
Landscaping will help in reducing any adverse impacts on airand noise quality.
6. Socio-economic Overall positive impact
Increased job opportunity in household maintenance and ancillary services.
Positive and long term impact.
FUNCTIONAL PHASE7. Traffic Pattern No significant
ImpactThe complex is likely to add moderately to the traffic flow considered during peak hour.
Traffic Management practises will be employed.Adequate parking space will be provided in the premises.
Ministry of Environment & Forests, New Delhi. Prior Environmental Clearance Notification 14.09.2006 22