forklift truck safety program - towson university

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Department of Environmental Health & Safety Phone: (410) 704-2949 Fax: (410) 704-2993 Emergency: (410) 704-4444 Email: [email protected] Website: www.towson.edu/ehs/index.html REVISED October 2008 FORKLIFT TRUCK Safety Program

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Page 1: FORKLIFT TRUCK Safety Program - Towson University

Department of Environmental Health & Safety

Phone: (410) 704-2949

Fax: (410) 704-2993

Emergency: (410) 704-4444

Email: [email protected]

Website: www.towson.edu/ehs/index.html

REVISED October 2008

FORKLIFT TRUCK

Safety Program

Page 2: FORKLIFT TRUCK Safety Program - Towson University

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Table of Contents

Table of Contents ........................................................................................................ 2

Introduction ................................................................................................................. 3

Purpose ........................................................................................................................ 3

Responsibilities ........................................................................................................... 3

List of Equipment ....................................................................................................... 4

Attachments ................................................................................................................ 4

Pre-Operational Procedures ........................................................................................ 4

Fueling ........................................................................................................................ 6

Operating Procedures .................................................................................................. 7

Training Program ...................................................................................................... 11

Appendix A – OSHA Power Industrial Truck Standard……………………………13

Appendix B – Forklift Inspection Record…………………………………………..15

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Introduction

Purpose

Responsibilities

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List of Equipment

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Attachments

Pre-Operational Procedures

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Fueling

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Operating Procedures

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Training Program

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Shift

Check Appropriate Boxes Ok Needs Attention or Repair

Guards (No broken welds, mounted securely, no

visible damage.)

Chains (Clean, lubricated, no visible wear, equal

tension.)

Specification Plate (Readable)

VISUAL CHECKS

Head & Tail Lights (Operational)

Warning Lights (Operational)

Time

Remarks

Damage/Leaks (No Damage to Forklift or

puddles of fluid around or under the forklift.)

Tire Condition (No excessive wear/splitting,

good rim condition, tight wheel nuts, no separation of

rubber and rim, proper tire pressure.)

Forks (No cracks or other damage, locking pins work

correctly.)

Carriage, Mast & Backrest (No broken welds, mounted securely, no visible damage.)

OPERATIONAL CHECKS

Hour Meter

Reading

Steering (Steering wheel turns while stopped, turns

forklift smoothly and precisely, no strange noise or

hesitation.)

Cylinders & Hydraulic Controls (Hydraulic lines ok, hoses ok, secure connections at

fittings, no damage to or fluid leaking from lift and tilt

cylinders.)

Parking Brake (Set parking brake and accelerate

- parking brake prevents the forklift from moving.)

Service Brake (Brakes slow forklift without

jerking or locking, brakes are not too soft.)

Towson University MOTORIZED EQUIPMENT OPERATOR'S DAILY CHECKLIST

Date

Operator/Inspector

*Check Before the Start of Each Shift

Truck No Start End

Other Gauges/Instruments

Back Up Alarm (Sounds when moving in

reverse.)

Radiator Water Level (Gauge)

Fuel Level (Gauge)

Engine Oil Level (Gauge)