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TRANSCRIPT
PRE FEASIBILITY REPORT
FOR
EXPANSION OF EXISTING BULK DRUG INTERMEDIATE MANUFACTURING UNIT
M/S. ORTIN LABORATORIES LTD., UNIT-II
At
Sy No: Parts of 300 & 301, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State
Contents
S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of The Project 2 2.1 Project Proponent. 2 2.2 Brief description of nature of the project. 2
2.3 Need for the project and its importance to the country and or region 2
2.4 Demand-Supply Gap 3
2.5 Employment Generation(Direct and Indirect) due to the project 3
3.0 Project description 4 -6 3.1 Product and Production Capacity 7 3.2 Raw materials required and Quantities 7 3.3 Manufacturing Process 7 3.4 Resource – Utilize and Recycling 8
3.4.1 Water 8
3.4.2 Power Requirement 9 3.4.3 Fuel Requirement 9 3.5 Quantity of wastes to be generated 9
3.5.1 Waste Water Generation and utilization 9 3.5.2 Solid waste generation and Disposal 10
3.6 Schematic representations of the feasibility drawing which give information of EIA purpose. 10
4.0 Site Analysis 11 4.1 Connectivity 11 4.2 Land Form, Land use and Land ownership. 11 4.3 Existing Infrastructure 11 4.4 Soil classification 11 4.5 Climatic data from secondary sources. 11 4.6 Social Infrastructure available. 11 5.0 Planning brief 12 6.0 Proposed infrastructure 12 6.1 Industrial Area 12 6.2 Residential Area 12 6.3 Green Belt: 12 6.4 Social Infrastructure 12 6.5 Water management 13
6.6 Sewerage System 13 6.7 Industrial Waste Management 13 7.0 Rehabilitation and Resettlement (R&R) Plan 13 8.0 Project Schedule and Cost estimates 13 9.0 Analysis of project 13
LIST OF TABLES
Table No Description Page no. 2.1 Total Employment 3 3.1 Proposed Products and Quantities 7 3.2 Water Requirement Details 9 3.3 Wastewater generation and Treatment Method 9 3.4 Solid and hazardous waste generation and Disposal 10 8.1 Project Cost 13
LIST OF FIGURES
Figure No Description Page no. 1.1 Location Map 5 1.2 Google Earth Map Showing Ortin Laboratories Ltd 6
LIST OF FLOW CHART
Flow Chart No Description Page no.
3.1 Generalized Flow Chart for Synthetic organic chemicals Manufacturing
8
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1.0 EXECUTIVE SUMMARY
M/s. Ortin Laboratories Ltd is a limited company established in the year 1986 to
offer quality Drugs and Medicines to the suffering mankind. Vineet Laboratories is an
established Drug Intermediates manufacturing unit, majorly involved in the
preparations of intermediates for Anti-Retro Virals and Lipid Lowering Agents having
manufacturing unit at Choutuppal, Nalgonda District.
In the year 2011, M/s Vineet Laboratories Pvt Ltd has been merged with Ortin Laboratories Ltd.
S. No Parameter Description
1 Project Location Sy No: Parts of 300 & 301, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State
2 Category of Project as per EIA Notification & Amendments
5 F(A)
3 Project cost 20.0 Crores
4 Plot area 6.725 Acres
5 Proposed Products List of proposed products are Enclosed
6 Resources
(I)Electricity Requirement 750 HP
Source of electricity TSSPDCL
D. G. Sets Existing : 380 KVA & 500 KVA Continued Proposed : 500 KVA
(II)Water consumption 130.22 KLD
Source of water Ground Water
Waste water generation 59.60 KLD
7 Solid waste generation
Organic Residue – 748 Kg/Day Inorganic waste – 405 Kg/Day MEE salts – 1805.00 Kg/Day Spent carbon – 103 Kg/Day Coal ash from Boiler – 7050 Kg/Day ETP Sludge – 30 Kg/Day Solvent Distillation Residue – 117 Kg/Day
8 Nearest Highway NH 9 – 1.9 KMs SSW 9 Nearest Railway Station Bibinagar Railway Station - 19.8 Km
10 Nearest Air Port Rajiv Gandhi International Airport - 41.0 KM
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2.0 INTRODUCTION OF THE PROJECT
The objective of this pre- feasibility study is to provide information for the expansion
of unit of M/s. Ortin Laboratories Ltd., Unit-II Sy No: Parts of 300 & 301, Malkapur
(V), Choutuppal (M), Nalgonda (Dt), Telangana State
2.1 Project Proponent Mr. G. Venkata Ramana is Director of the Company. He has been in the bulk drug
manufacturing industry more than two decades and gained experience in API’s
process developments and commercialization.
Mr. K. Murali Mohan is Director of the Company. He has been in the bulk drug
industry more than 20 years.
2.2 Brief description of nature of the project. M/s. Ortin Laboratories Ltd., Unit- II is an established Drug Intermediates
manufacturing unit, majorly involved in the preparations of intermediates for Anti-
Retro Virals and Lipid Lowering Agents, at Malkapur (V), Choutuppal (M),
Nalgonda (Dt), Telangana State
2.3 Need for the project and its importance to the country and or region The Indian pharmaceutical industry currently tops the chart amongst India's science-
based industries with wide ranging capabilities in the complex field of drug
manufacture and technology. A highly organised sector, the Indian pharmaceutical
industry is estimated to be worth $ 4.5 billion, growing at about 8 to 9 percent
annually. it ranks very high amongst all the third world countries, in terms of
technology, quality and the vast range of medicines that are manufactured. It ranges
from simple headache pills to sophisticated antibiotics and complex cardiac
compounds, almost every type of medicine is now made in the Indian
pharmaceutical industry.
We have collaborations with exporters who want high quality formulations for export
to other countries. We are interested in having our Products registered in various
countries. We require agency representations from different countries in the world.
We are also interested in manufacturing and exporting the Drug API Intermediates
as per the customer’s requirements in addition to our existing ranger products of
Retro-virals, Lipid lowering agents etc.
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Promoters of Ortin bring many years of technical experience to the business with a
commitment to marketing and growth. The company believes that it is well positioned
to capitalize on a very large, rapidly growing and lucrative market.
2.4 Demand-Supply Gap. There is a quite considerable gap between supply and demand for bulk drugs and
intermediates. Very few players are in the market who can offer continuous supply.
The company wants to bridge this gap between demand and supply by expanding
the production capacity and thereby, making good business. Company's marketing
edge comes from its direct and close contact with the customers. Their products are
major strength of their customers. Each stage of their product is been monitored
/checked for their quality to ensure quality product reaches their customer. They plan
to launch new products every year to satisfy the need of their customers as per the
market demand.
2.5 Employment Generation (Direct and Indirect) due to the project
The unit has 40 permanent and 20 contractual employees. Apart from this there will
be significant indirect employment generation at the supplier firms and service
industry providing services to the company. Company shall be giving preference to
people from economically weaker sections for employment in various semi-
skilled/unskilled jobs thereby contributing to their upliftment. The details of total
employment in this unit shown in below Table 2.1.
TABLE 2.1: TOTAL EMPLOYMENT AFTER EXPANSION
Particulars No. of employees
Functional Area
Key managerial staff 15 Finance, Marketing, Production,
Quality control, R&D, Logistics etc.
Administration 8 Office work
Skilled and semi
skilled 47
Manufacturing, Maintenance, Stores
& Un skilled workers and contractors
Total 70
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3.0 Project Description
M/s. Ortin Laboratories Ltd., Unit - II is an established Drug Intermediates
manufacturing unit, majorly involved in the preparations of intermediates for Anti-
Retro Virals and Lipid Lowering Agents, at Malkapur (V), Choutuppal (M),
Nalgonda (Dt), Telangana State.
The Location map is shown at Figure -3.1 and Google earth map showing Ortin
Laboratories Ltd. plant is shown at Figure -3.2 .
The site central coordinates are Latitude : 17°17'32.41"N Longitude : 78°49'8.92"E
There are no archaeological, historical sites located nearby. Therefore, the project
site does not offer any negative impact on the local area, but rather has a positive
impact on socio economic conditions of the habitants around it.
The Ortin Laboratories Ltd., Unit - II is 1.9 Km away from NH 9 and 19.8 Kms. from
Bibinagar Railway Station.
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FIGURE 3.1: LOCATION MAP
Ortin Laboratories Ltd., Unit -II Sy No: Parts of 300 & 301, Malkapur (V), Choutuppal (M), Nalgonda (Dt), Telangana State
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FIGURE 3.2: GOOGLE EARTH MAP SHOWING ORTIN LABORATORIES LTD., UNIT-II
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3.1 Product and Production Capacity
M/s. Ortin Laboratories Ltd., Unit - II is proposes to produce below mentioned
products with Manufacturing Capacity 660.02 MT/Month and the list of product is
shown in Table3.1.
Table3.1: Proposed Products and Quantity
S. No Name of the Product CAS
Number Therapeutic
Category Quantity
In MT/Month
1 Amitriptyline hydrochloride 549-18-8 Antidepressant. 1.62
2 Ciprofloxacin Hydrochloride 86483-48-9 Anti-infective 3.00
3 Cisapride mono hydrate 260779-88-2 Gastroprokinetic agent 1.40
4 Domperidone 57808-66-9 Antiemetic 2.00 5 Fexofenadine Hydrochloride 153439-40-8 Antihistamine 3.00 6 Fluconazole 86386-73-4 Antifungal 3.00
7 Lopinavir 19275-17-0 Antiretroviral Agent. 2.00
8 Nadolol 42200-33-9 Cardiovascular Agent. 1.00
9 n-Butyl Lithium 109-72-8 Organolithium Reagent 35.00
10 Pantoprazole sodium 138786-67-1 Proton pump inhibitor 2.00
11 Pregabalin 148553-50-8 Neuropathic Pain Agent 2.00
12 Ritonavir 155213-67-5 Antiretroviral Agent 2.00
13 Sildenafil Citrate 171599-83-0 Anti-erectile dysfunction agent. 2.00
Total 660.02
3.2 Raw materials required and Quantities All the raw materials required for manufacturing of above products will be sourced
from local/Non local market. The required raw materials and quantities are enclosed
as Annexure.
3.3 Manufacturing Process:
The manufacturing process of bulk drugs consists of chemical synthesis extending
to stages of processing involving different type of chemical reactions. The
generalized Flow chart for synthetic organic chemicals manufacturing is shown in
Flow chart 3.1.
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FLOW CHART 3.1: GENERALIZED FLOW CHART FOR SYNTHETIC ORGANIC CHEMICALS MANUFACTURING
3.4 Resource – Utilize & Recycling
3.4.1 Water Water requirement of the project for domestic and industrial activity during operation
phase will be 130.22 KLD. The water requirement will be met through ground water.
The detailed water requirement shown in below Table 3.2.
Table 3.2: WATER REQUIREMENT DETAILS
S. No Purpose Water Requirement In KLD
1 Process 31.22 2 Washings 2.00 3 Boiler Daily Make up 35.00 4 Cooling Towers Daily Make up 51.00 5 DM Plant 2.00 6 Scrubbing system 2.00 7 Domestic Usage 2.00 8 Gardening 5.00 Total 130.22
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3.4.2 Power Requirement Power requirement of proposed project will be made available through TSPCPDCL.
The total power requirement for the unit after expansion is 750 Hp respectively.
Proposing to Install 500 KVA DG set In addition to existing 380 KVA & 500 KVA DG
Sets to meet the emergency power requirement of the plant for the proposed
Expansion.
3.5 Quantity of wastes to be generated
3.5.1 Waste Water Generation and utilization
Total effluent generated in the project is 59.57 KLD. The process waste water from
Process, floor Washes, scrubbers, DM Plant, boilers and Cooling towers are
evaporated in MEE with stripper and ATFD after neutralization. The condensate from
MEE and ATFD will be collected and treated in effluents treatment plant along with
effluents from utilities followed by RO. RO rejects will be send back to MEE and RO
Permeate will be re-used back.
To treat the sewage generated due to domestic activities will be disposed through
septic tank following by soak pit.
Table3.3: WASTEWATER GENERATION
S. No Unit HTDS
KLD LTDS KLD
Effluent Generation in KLD
Treatment Method
1 Process 31.67 1.90 33.57 HTDS Effluent after neutralization, filtration sent to MEE. LTDS effluents along with MEE condensate will be sent to Biological treatment and finally to RO system RO Rejects to MEE system and RO permeate to reuse; MEE residue to ATFD for drying.
2 Washings 0.00 2.00 2.00 3 Boiler Blow down 5.00 0.00 5.00 4 Cooling towers Blow down 0.00 13.00 13.00 5 DM Plant Regeneration 2.00 0.00 2.00
6 Scrubbing system 2.00 0.00 2.00
7 Domestic 0.00 2.00 2.00 Septic tank followed by soak pit
Total 40.67 18.90 59.57
3.5.2 Solid waste generation and Disposal
The types of Hazardous and non Hazardous wastes generated from the project,
method of disposal is shown in below table -3.4.
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Table 3.4: Solid & Hazardous waste generation and Disposal S. No
Name of the Hazardous Waste
Quantity Kg/Day Disposal Method
1 Organic waste 748.00 Sent to Cement Industries 2 Spent Carbon 103.00 Sent to Cement Industries 3 Solvent Distillation Residue 117.00 Sent to Cement Industries 4 Inorganic Waste 405.00 Sent to TSDF 5 MEE Salts 1805.00 Sent to TSDF 6 ETP Sludge 30.00 Sent to TSDF 7 Used Oils 500 L/Annum SPCB Authorized Agencies
for Reprocessing/Recycling 8
Detoxified Containers 500 No’s / Month
After Detoxification sent back to suppliers/SPCB Authorized Parties
9 Used Lead Acid Batteries 4 No’s/ Annum Send back to suppliers for buyback of New Batteries
Solid Waste Details 10 Coal ash from boiler 7050.00 Sent to Brick Manufacturers
3.6 Schematic representations of the feasibility drawing which give
information of EIA purpose.
The applicability of the S.O 1533 for the proposed project was explored by
considering different possibilities & provision made in the said notification.
Considering the products & project location of the proposed project it is noticed that
the proposed project falls under Category 5 (f) “A” of the Schedule-I of EIA
Notification SO 1533.
As per the provision of the SO 1533, it is necessary to get Environmental Clearance
by applying to MoEF along with the Environmental Impacts Assessment Study
Report for the proposed project prior to commissioning of the project activities.
Therefore the EIA is required to conduct to comply with provisions of SO 1533 made
for Category 5(f) “A” of schedule –I of the notification.
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4.0 Site Analysis
4.1 Connectivity
Ortin Laboratories Ltd., Unit- II is located at Sy No: Parts of 300 & 301, Malkapur
(V), Choutuppal (M), Nalgonda (Dt), Telangana State
The nearest habitation from the site is Hyderpur ( Shivanenipadu) at a
distance of 1.6 Km (N).
The nearest railway station is Bibinagar Railway Station at a distance of 19.8
KMs from the site (N).
The nearest airport is Rajiv Gandhi International Airport at a distance of 41.00
KM.
The Nearest road ways NH 9 – 1.9 Km.
4.2 Land Form, Land use and Land ownership.
Ortin laboratories Ltd is an existing unit. There would be no any change in Land Use,
Land Cover or Topography of plot. Green belt will be developed in 33 % area.
4.3 Existing Infrastructure. Project is a located very nearer to NH 9 ( NH 9 – 1.9 KM) and the city is located (i.e
Hyderabad -35.00 Kms) and the basic infrastructure is already there. The plant is
well connected with Road and Railway facilities
4.4 Soil classification
The soil comprises of red soil, black soil, alkaline soil and alluvium. The red soil
constitutes 85 % of the area. Black soil is found over the limestone area, in the
southeastern part of the area. Alkaline soil occurs as limited patches in the central
part. Alluvial soil occurs along Alair, Musi and Kargal rivers.
4.5 Climatic data from secondary sources.
Temperature Maximum: 39.5o C Minimum: 11.6 o C
Normal annual rainfall 674.00 mm 4.6 Social Infrastructure available.
Well developed social infrastructure facilities are available at nearby Habitations.
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5.0 Planning Brief
Proposed expansion activities will be started after getting statutory clearance form
related authorities. The project will be completed within two years.
Further project activities will take care of all the rules and regulation of statutory
authority and provide the control measure and devices to achieve the standard
norms.
6.0 Proposed Infrastructure
6.1 Industrial Area
The infrastructure and other facilities are already well developed in nearby Mandal
head quarter and other villages.
6.2 Residential Area
The employees who will work in the industry will be living in nearby Choutuppal or
Hyderabad & there no proposal for creating residential area for employees.
6.3 Green Belt: 33 % of Green Belt will be developed and it will be maintained. 6.4 Social Infrastructure: Facilities like road and communication are good; Banks, ATM's and medical facilities are also adequate in the area. Amenities: Education- schools including middle, secondary and higher secondary schools,
social welfare hostels are available and technical education colleges are plenty in the
nearby areas.
Medical and Health- Community Health Centre, & Primary Health center Are available near village and also there is a ESI dispensary in nearby Village. Power and water- All the villages are electrified and drinking water facilities are extended to all villages. Rail and Road- The project site is very well connected by road through NH9, South Central railways etc.
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6.5 Water management
Water requirement will be met through Ground water . 6.6 Sewerage System:
Domestic waste water will be disposed off through soak pit system.
6.7 Industrial Waste Management: The Hazardous waste sent to TSDF.
7.0 Rehabilitation and Resettlement (R & R) Plan
Rehabilitation & Resettlement (R&R) plan is not applicable to proposed project.
8.0 Project Schedule & Cost Estimates
Expansion activities will be started after getting statutory clearance from concerned
authorities. The project will be completed within two years.
This Expansion will provide benefits to the local people in terms of sustainable
development in terms of economical and social welfare.
The project cost for proposed Project is 20.00 Crores will be used for constructing
additional building, Equipments, Machinery, ZLD System and Air pollution control
Equipments.
TABLE 8.1: PROJECT COST
S. No Particulars Rs. Crores
1 Land 0
3 Plant & Machinery 18.00
4 Working Capital Margin 2.00
Total 20.00
9.0 Analysis of proposal (Final Recommendations)
Local people will get direct employment. which will in turn develop all the
stakeholders.
Local people will get some contracts of supply and services to get indirect
income.
Company will contribute in improving education and health facilities in nearby areas under CSR activities.