for pump models: titan, sidewinder and hydra
TRANSCRIPT
![Page 1: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/1.jpg)
For Pump Models: Titan, Sidewinder and Hydra
![Page 2: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/2.jpg)
Record of Purchase
Serial Number:
Date Purchased:
Masport Standard Limited Warranty Limited Warranty:
Warranty Period/Notice Requirements:
Warranty Exceptions and Exclusions:
![Page 3: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/3.jpg)
Resolution of Warranty Claims:
Warranty Not Transferable Except to Original End-User:
Customer’s Responsibility to Masport Concerning Original End-Users:
![Page 4: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/4.jpg)
Disclaimer of Implied Warranties:
Limitation on Liabilities and Damages:
Governing Law/Jurisdiction:
![Page 5: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/5.jpg)
Contents Introduction .................................................................................................................................................... 5
Intended Use .................................................................................................................................................. 6
Installation ...................................................................................................................................................... 6
........................................................................................................ 8
Component Checklist ................................................................................................................................. 10
Drive Systems .............................................................................................................................................. 10
Rotation of the Pump ................................................................................................................................. 10
Pump Speeds and Power Requirements ............................................................................................... 11
Fan Cooled Models ...................................................................................................................................... 11
Liquid Cooled Models ................................................................................................................................. 12
Vacuum Relief Valve ................................................................................................................................... 13
Pressure Relief Valve ................................................................................................................................. 13
Pump Lubrication ........................................................................................................................................ 14
Flushing Information .................................................................................................................................. 15
Maintenance and Important Operating Tips ........................................................................................ 16
Troubleshooting .......................................................................................................................................... 18
Pump Service ................................................................................................................................................ 19
Exploded Views ........................................................................................................................................... 35
![Page 6: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/6.jpg)
Introduction
Our History:
Over 100 Years of Engineering Excellence
![Page 7: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/7.jpg)
Intended Use
Installation
Four-Way Valve:
![Page 8: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/8.jpg)
Indicator Washer:
Hose:
![Page 9: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/9.jpg)
Primary Shut-Off Trap:
Secondary Moisture Trap (Scrubber):
Inlet Filter:
![Page 10: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/10.jpg)
Vacuum/Pressure Gauge:
Vacuum Relief Valve:
Pressure Relief Valve:
Oil Separator (Muffler):
Oil Reservoir Kit:
Flushing Kit:
Pumper Scent (Optional):
![Page 11: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/11.jpg)
Component Checklist
Drive Systems
Rotation of the Pump
![Page 12: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/12.jpg)
Pump Speeds and Power Requirements
Fan Cooled Models
T
![Page 13: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/13.jpg)
Liquid Cooled Models
![Page 14: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/14.jpg)
Vacuum Relief Valve
Pressure Relief Valve
![Page 15: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/15.jpg)
Pump Lubrication
![Page 16: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/16.jpg)
Oil Reservoir Mounting:
Prior to Start-Up:
Flushing Information
![Page 17: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/17.jpg)
Flushing Procedure:
Maintenance and Important Operating Tips
Before Starting:
![Page 18: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/18.jpg)
Every Load:
Daily:
Weekly:
Annually:
Storage:
For Safe Operation:
![Page 19: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/19.jpg)
Troubleshooting The Pump Overheats
Potential causes to check and resolve:
The Rotor does not Rotate
Potential causes to check and resolve:
The Pumps Performance is Impaired
Potential causes to check and resolve:
![Page 20: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/20.jpg)
Pump Service
Replacement Parts Kit:
![Page 21: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/21.jpg)
Disassembly:
![Page 22: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/22.jpg)
All models:
![Page 23: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/23.jpg)
End Cover Removal:
![Page 24: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/24.jpg)
End Cover Disassembly:
Rotor Removal:
![Page 25: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/25.jpg)
Parts Inspection, Cleaning and Replacement:
Vane Wear Check:
Cylinder Inspection:
![Page 26: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/26.jpg)
Bearing Inspection:
Bearing and Spacer Removal:
Rotor Inspection and Cleaning:
End Cover Inspection and Cleaning:
![Page 27: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/27.jpg)
Bearing and Spacer Replacement:
![Page 28: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/28.jpg)
Oil Seal Replacement:
![Page 29: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/29.jpg)
Reassembly:
Installing the First End Cover:
Installing the Rotor Assembly:
Installing the Vanes:
![Page 30: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/30.jpg)
Installing the Second End Cover:
Installing the Bearing Retainers:
![Page 31: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/31.jpg)
Installing the Oil Pump Drive Coupling:
Manifold Valve Assembly:
![Page 32: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/32.jpg)
Hydra:
Sidewinder and Titan:
All models:
![Page 33: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/33.jpg)
Rebuild Specifications:
Cylinder Remachining
Checking and Setting the Seal Gap Clearance:
![Page 34: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/34.jpg)
Checking and Setting the End Float Clearance:
![Page 35: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/35.jpg)
![Page 36: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/36.jpg)
Exploded Views Titan:
23922414012
![Page 37: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/37.jpg)
![Page 38: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/38.jpg)
Sidewinder:
![Page 39: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/39.jpg)
![Page 40: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/40.jpg)
Hydra:
![Page 41: For Pump Models: Titan, Sidewinder and Hydra](https://reader030.vdocuments.us/reader030/viewer/2022011913/61d78968a8668a53505e117f/html5/thumbnails/41.jpg)