for proposed expansion & addition of product...

APPLICATION FOR ENVIRONMENTAL CLEARANCE

FORM 1 & PRE-FEASIBILITY REPORTFor

Proposed Expansion & Addition ofProduct Mix

At

Plot No. A 4/2, Part B, Thervoykandigai SIPCOT Industrial Park,

VILLAGE: Thervoykandigai

TEHSIL: Gummidipoondi

DISTRICT: Thiruvallur

STATE: Tamil Nadu – 601202

COUNTRY: INDIA

By

M/s. JESONS INDUSTRIES LIMITED904, Peninsula Tower 1, Ganapatrao Kadam Marg, Lower

Parel (W), Mumbai - 400013

Prepared by:

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 &MoEF Recognized Lab vide F. No. Q-15018/29/2012-CPW)

HUBERT ENVIRO CARE SYSTEMS (P) LTD, CHENNAIJULY, 2017

2

FORM 1

I. Basic Information

S.No Item Details

1. Name of the Project Proposed Expansion & Addition of Product

Mix

2. S. No. in the Schedule 5(f) Synthetic Organic Chemicals

3. Proposed

Capacity/area/length/tonnage to be

handled/command area/lease

area/number of wells to be drilled.

Land DetailsTotal land area 7.75 Acres/ 3.13 Ha

Existing factory coverage area 5513 sq.m

Proposed expansion 4507 sq.m

Proposed CapacityExisting Capacity: 41400 TPA with 6 nos

Products

Proposed Capacity after change in product

mix: 183000 TPA with 10 nos products

Existing and Proposed products mix &

capacity given in Annexure 5

4. New/Expansion/Modernization Expansion

5. Existing capacity/Area etc Land DetailsTotal land area 7.75 Acres/ 3.13 Ha

Existing factory coverage area 5513 sq.m

Existing Capacity:Existing Capacity: 41400 TPA with 6 nos

Products

6. Category of Project i.e. ‘A’ or ‘B’ A

7. Does it attract the general condition? If

yes please specify.

Yes

The project site is 4.05 Km from Tamil Nadu

– Andhra Pradesh Boundary (Interstate

3

S.No Item Details

Boundary)

8. Does it attract the specific condition? If

yes please specify.

Yes,

The site is located at Plot No. No. A 4/2, Part

B, Thervoykandigai SIPCOT Industrial Park,

Thervoykandigai village, Gummidipoondi

Taluk, Thiruvallur District, Tamil Nadu – 601

202, India.

9. Location

Plot/survey/khasra No. SF. No. 32/2 & 33/2(a)/ Plot No. A4/2 (Part B)

Village Thervoykandigai SIPCOT Industrial Park,

Thervoykandigai village

Tehsil Gummidipoondi

District Thiruvallur

State Tamil Nadu

10. Nearest Railway station/Airport along

with the distance in Kms.

Chennai Meenambakkam Airport – 43.4 km

in south west direction

Gummidipoondi Railway Station -14.8 km

11. Nearest town, city, District Head

quarters along with distance in kms.

Periyapalayam- 8.4 Km

Thrivallur City- 25.6 Km

12. Village Panchayats, Zilla Parishad,

Municipal Corporation, Local Body

(complete postal addresses with phone

nos. to be given)

Thervoykandigai village Panchayat

13. Name of the applicant M/s. Jesons Industries Limited

14. Registered Address 904, Peninsula Tower 1,

Ganapatrao Kadam Marg,

Lower Parel (W),

Mumbai – 400013.

15. Address for Correspondence

4

S.No Item Details

Name Mr.Ghanshyam Solanki

Designation (Owner/Partner/CEO) General Manager (Works)

Address Survey no.32/2 & 33/2A, Plot No.A-4/2, Part

B, Thervoykandigai SIPCOT Industrial Park ,

Thervoykandigai Village, Gummudipoondi

Taluk, Thiruvallur District, Tamil Nadu –601

202 INDIA.

Pin Code 601202

E – mail [email protected]

Telephone No. Mobile: 09997191552

16. Details of Alternative sites examined, if

any. Location of these sites should be

shown on a toposheet.

Proposal is for change in product mix inexisting factory

The site is located at Survey no.32/2 & 33/2A,

Plot No.A-4/2, Part B, Thervoykandigai

SIPCOT Industrial Park , Thervoykandigai

Village, Gummudipoondi Taluk, Thiruvallur

District, Tamil Nadu –601 202 INDIA

17. Interlinked Projects No

18. Whether separate application of

interlinked project has been submitted.

Not Applicable

19. If yes, date of submission Not Applicable

20. If no, reason Not Applicable

21. Whether the proposal involves

approval/clearance under: if yes,

details of the same and their status to

be given.

(a) The Forest Conservation Act,

1980?

(b) The Wildlife Protection Act,

Not Applicable

5

S.No Item Details

1972?

(c) The C.R.Z notification, 1991?

22 Whether there is any Government

Order/Policy relevant/relating to the

site?

No

23. Forest Land involved (hectares) None

24. Whether there is any litigation pending

against the project and/or land in which

the project is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the court, if

any and its relevance with the

proposed project.

No

II. Activity1. Construction, operation or decommissioning of the Project involving

actions, which will cause physical changes in the locality (topography,land use, changes in water bodies, etc.)

S.No

Information /Checklist

confirmation

Yes/No

Details thereof (with approximate quantities/ rates,wherever possible) with source of information data

6

S.No


confirmation

Yes/No


1.1 Permanent or

temporary change

in land use, land

cover or

topography

including increase

in intensity of

landuse (with

respect to local

landuse plan)

yes Proposed expansion is planned in the existing premises.

The entire land belongs to SIPCOT to be utilized for

Industrial use. The Environmental Clearance obtained from

MoEF is enclosed in Annexure 2The Land documents are enclosed in Annexure 1

1.2 Clearance of

existing land,

vegetation and

buildings?

No Not applicable. Proposed expansion is in barren land

1.3 Creation of new

land uses?

No Not Applicable since the proposal is within SIPCOT Area.

1.4 Pre-construction

investigations e.g.

bore houses, soil

testing?

Yes The bore hole testing is already done for the site.

1.5 Construction

works?

Yes The proposed project will have construction of office

building, production block, Raw material and finished product

storage area, Laboratory etc. with a Factory coverage area of

4507 Sq.m & parking area is 77.5 sq.m

1.6 Demolition works? No Not Required

7

S.No


confirmation

Yes/No


1.7 Temporary sites

used for

construction works

or housing of

construction

workers?

No Construction workers will be hired from nearby villages.

Hence, no housing facilities for construction workers are

planned at site.

1.8 Above ground

buildings,

structures or

earthworks

including linear

structures, cut and

fill or excavations

Yes Soil has to be excavated for construction works. The top soil

will be stacked separately and used for green belt

development and the excess soil will be back filled and also

used for road formation within the site. The utility, Tanks for

Raw material storage area and main building area will be

elevated to apprx.1.5 M above present ground level.

1.9 Underground

works including

mining or

tunneling?

No Not Applicable.

1.10 Reclamation

works?

No Not Applicable

1.11 Dredging? No Not Applicable

1.12 Offshore

structures?

No Not Applicable

1.13 Production and

manufacturing

processes?

Yes The manufacturing process description with flow sheet is

included in prefeasibility report.

8

S.No


confirmation

Yes/No


1.14 Facilities for

storage of goods

or materials?

Yes Construction PhaseTemporary storage will be done at the project site during the

construction phase.

Separate raw material handling yard will be made as per

requirement. Cement will be separately stored under

covered bags. Sand will be stacked neatly under tarpaulin

cover. Bricks and steel will be laid in open.

The raw material handling yard will be located within the

project site and separated by enclosures.

Operation PhaseRaw Materials – Miscellaneous raw materials will be stored

in Raw material storage area and taken to the production

area through forklift/ elevators.

Liquids will be stored in tanks/ drums and this will be

pumped to the plant during production

Finished ProductsFinal product drums will be shifted to the Finished goods

storage area from production block

9

S.No


confirmation

Yes/No


1.15 Facilities for

treatment or

disposal of solid

waste or liquid

effluents?

Yes Solid Waste:The Municipal solid waste is mainly of paper waste which

being disposed as scrap to authorized buyers. Food waste

will be taken back by the service providers.

S.No Details ofWaste

Existing Increasedquantity

Total Method ofDisposal

1 UsedPaperWaste

50 kg.Per

Month

100 kg.Per Month

150 kg.Per

Month

Sell as ascrap toauthorizedbuyer

2 FoodWaste

100 kg.Per

Month

NoChange

100 kg.Per

Month

Will begiven toOutsourcedcateringserviceProvider forappropriatedisposal

Hazardous wastesHazardous wastes materials are properly disposed as perthe Hazardous and Other Wastes (Management andTransboundary Movement) Rules, 2016, Collection storage& disposal to authorized recylers. Hazardous waste detailsgiven in PFR Section.Liquid Waste:Total effluent generation (effluent 19 KLD + Wastewater 7KLD ) – 26 KLD , Recycled water – 16.5 KLD.There is no process effluent generation for the proposedproject as it is polymerization reaction. Sewage is generatedfrom domestic use and effluent is generated from floor andvessel washings, scrubber, DM plant etc. The sewagegenerated is treated in Sewage Treatment Plant of 7 KLDand the treated sewage is used for green belt development.The effluent is treated in ETP of 19 KLD and Evaporator of9.5 KL capacity. The treated effluent is used for coolingtower make up and floor washings. Zero liquid dischargesystem is proposed for the project.

10

S.No


confirmation

Yes/No


1.16 Facilities for long

term housing of

operational worker

No Not Applicable

1.17 New road, rail or

sea traffic during

construct ion or

operation?

No The existing SH 51 from Periyapalayam to Puttur and SH 52

– Sathyavedu Road will be used as approach road for the

Project site. Apart from this SIPCOT is provided 30 m wide

internal road.

1.18 New road, rail, air

waterborne or

other transport

infrastructure

including new or

altered routes and

stations, ports,

airports etc?

No

The existing SH 51 from Periyapalayam to Puttur and SH 52

– Sathyavedu Road will be used as approach road for the

Project site.

1.19 Closure or

diversion of

existing transport

routes or

infrastructure

leading to changes

in traffic

movements?

No

Not envisaged

1.20 New or diverted

transmission lines

or pipelines?

No

Not envisaged

11

S.No


confirmation

Yes/No


1.21 Impoundment,

damming,

culverting,

realignment or other

changes to the

hydrology of

watercourses or

aquifers

No Not envisaged

1.22 Stream crossings? No Not envisaged

1.23 Abstraction or

transfers of water

form ground or

surface waters?

No The total water requirement for the project will be met from

SIPCOT.

No ground water abstraction is envisaged.

1.24 Changes in water

bodies or the land

surface affecting

drainage or

runoff?

No Not envisaged

1.25 Transport of

personnel or

materials for

construction,

operation or

decommissioning?

Yes The raw materials and products will be transported through

existing SH 51 from Periyapalayam to Puttur and SH 52 –

Sathyavedu Road during construction and operation phase.

1.26 Long-term

dismantling or

decommissioning

or restoration

works?

No Not applicable

12

S.No


confirmation

Yes/No


1.27 Ongoing activity

during

decommissioning

which could have

an impact on the

environment?

No Not applicable

1.28 Influx of people to

an area in either

temporarily or

permanently?

Yes For proposed construction requirements, around 100 people

will be mobilized from nearby areas. For operational phase,

there will be 100 people including staff and contract workers

working at 3 shifts.

Description ExistingNew

additionTotal

Construction Operational

Contract 18Operational

82 100 100Permanent 82 18 100

Total 100 100 2001.29 Introduction of

alien species?

No Not envisaged

1.30 Loss of native

species or genetic

diversity?

No Not envisaged

1.31 Any other

actions?

No Not envisaged

2. Use of Natural resources for construction or operation of the Project(such as land, water, materials or energy, especially any resources whichare non-renewable or in short supply):

S.No.


confirmationYes/ No

Details thereof (with approximate quantities/ rates, whereverpossible) with source of information data

13

S.No.


confirmationYes/ No


2.1 Land

especially

undeveloped

or agricultural

land (ha)

No Proposed project is to be developed within the land allotted by

SIPCOT and is meant for industrial use.

2.2 Water

(expected

source &

competing

users) unit:

KLD

Yes Construction Phase:Around 5 KLD of water will be required by the construction

workers and 1 KLD for construction purpose.

Operation Phase:

Total water Requirement 393 KLD Total Fresh water requirement 376.5 KLD

Entire fresh water requirement will be sourced from SIPCOT.

Minerals (MT) No Not applicable

2.4 Construction

material-

stone,

aggregates,

sand/ soil

(expected

source-MT)

Yes Locally available construction material like sand aggregate will be

used.

2.5 Forests and

timber

(source–MT)

No Not envisaged

14

S.No.


confirmationYes/ No


2.6 Energy

including

electricity and

fuels (source,

competing

users) Unit:

fuel (MT),

energy (MW)

Yes Source of Power requirement will be met from TNEB. Power Back

up DG sets.

S.No Details Existing Proposed AfterExpansion

Source

1 PowerRequirement

250 KVA 500 KVA 750 KVA TNEB

2 Power Backup

1 x 250KVA

1 X 500KVA

750 KVA(1 X 250

KVA1 X 500KVA )

DG Sets

3 Thermopack 1x 850Kg/ Hour

2 X 850Kg / Hour(1-Stand

by)

3 X 850 Kg/ Hour

(1-Standby)

-

4 Fuel oil forDieselgenerators(HSD)

1.2KL/Month

2.4KL/Month

3.6KL/Month

PSU OilCompanies

5 Fuel oil forThermopack(FurnaceOil)

30 KL /Month

NoChange

30KL/Month

PSU Oilcompanies

2.7 Any other

natural

resources

(use

appropriate

standard

units)

No Not applicable

15

3. Use, storage, transport, handling or production of substances ormaterials, which could be harmful to human health or the environment orraise concerns about actual or perceived risks to human health.

S.No.

Information / Checklistconfirmation

Yes/No

Details thereof (with approximatequantities/rates, wherever possible) with

source of information data

3.1 Use of substances or materials,

which are hazardous (as per

MSIHC rules) to human health or

the environment (flora, fauna,

and water supplies)

Yes This is a Synthetic Acrylic Polymer

Emulsion, Industrial Synthetic Adhesive

Glues, Thermosetting Acrylic Resins,

Polymer of vinyl Acetate and Vinyl

Copolymers, Ethylene Vinyl Acetate

Emulsion manufacturing process and

solvents will be used in the process. A

separate storage facility is provided for the

storage of solvents and Raw materials.

Materials are handled as per MSDS

guidelines.

Details are given in Chapter 2, Section for

Hazardous substances & Raw materials

3.2 Changes in occurrence of

disease or affect disease vectors

(e.g. insect or water borne

diseases)

No No such impacts are envisaged.

3.3 Affect the welfare of people e.g.

by changing living conditions?

No The existing plant is already in in place.

Local people will get employment with theproposed project activities

3.4 Vulnerable groups of people

who could be affected by the

project e.g. hospital patients,

children, the elderly etc.,

No The existing plant is already in place wherethe proposed expansion will also take place.

16

S.No.


Yes/No



3.5 Any other cause No Not applicable.

4. Production of solid wastes during construction or operation ordecommissioning (MT/month)

S.No.


confirmation

Yes/No

Details thereof (with approximate quantities/rates, whereverpossible) with source of information data

4.1 Spoil,

overburden

or mine

wastes

No Not applicable.

4.2 Municipal

waste

(domestic

and or

commercial

wastes)

Yes Solid Waste:The Municipal solid waste is mainly of paper waste which being

disposed as scrap to authorized buyers. Food waste will be taken

back by the service providers.

S.No Details ofWaste



1 UsedPaperWaste

50 kg.Per

Month

100 kg.Per Month

150 kg.Per

Month


2 FoodWaste

100 kg.Per

Month

NoChange

100 kg.Per

Month

Will begiven toOutsourcedcateringserviceProvider forappropriatedisposal

17

S.No.


confirmation

Yes/No


4.3 Hazardous

wastes (as

per

Hazardous

Waste

Management

Rules)

Yes Hazardous wastesHazardous wastes materials are properly disposed as per the

Hazardous and Other Wastes (Management and Transboundary

Movement) Rules, 2016, Collection storage & disposal to

authorized recylers. Hazardous waste details given in PFR

Section.

4.4 Other

industrial

process

wastes

No Not applicable

.5 Surplus

product

No Not applicable

4.6 Sewage

sludge or

other sludge

from effluent

treatment

Yes Sludge from Effluent Treatment Plant sent for land-fill disposal as

per TNPCB authorization at TSDF facilities. Sewage sludge will be

used as manure for green belt development.

4.7 Construction

or demolition

wastes

No The existing plant is already in place where the proposed

expansion will also take place. Locally available construction

material like sand aggregate will be used.

4.8 Redundant

machinery or

equipment

No

Not applicable

4.9 Contaminated

soils or other

materials

No Not applicable

4.10 Agricultural

wastes

No Not applicable.

18

S.No.


confirmation

Yes/No


4.11 Other solid

waste

No Not applicable.

5. Release of pollutants or any hazardous, toxic or noxious substances toair (Kg/hr)

S.No.


confirmation

Yes/No


5.1 Emissions

from

combustion of

fossil fuels

from

stationary or

mobile

sources

Yes DGs and Thermopack are provided with proper stack height.


Source APC

1 Power Backup

1 x 250KVA

1 NoStack

1 X 500KVA

1 NoStack

750 KVA(1 X 250

KVA1 X 500KVA )

2 NosStack

DGSets

Adequatestack

height (11m AGL)as per

TNPCBNorms

2 Thermopack 1x 850Kg/

Hour

1 NoStack

2 X 850Kg / Hour(1-Stand

by)1 NoStack

3 X 850 Kg/ Hour

(1-Standby)

2 NosStack

- WetScrubbers

withstacks (15

m AGL)

5.2 Emissions from

production

processes

No


APC

1 Process 5Reactors

6Reactors

& 4Blenders

11Reactors &4 Blenders

Condenserfor eachreactors,

there is noprocessemission

19

S.No.


confirmation

Yes/No


5.3 Emissions from

materials

handling

including storage

or transport

Yes All the material handling equipment & transport vehicles

emission norms will be ensured as per PCB standards. Fool

proof system provided to prevent spillage and contamination to

avoid fugitive emissions.

5.4 Emissions from

construction

activities including

plant and

equipment

No There may be small amount of suspended dust particles in air during

construction phase which will be controlled by dust suppression

measures like sprinkling of water. Gases generated during welding of

steel structures will be negligible and will pose no risk to environment.

5.5 Dust or odours

from handling of

materials

including

construction

materials,

sewage and

waste

No Not Applicable

5.6 Emissions from

incineration of

waste

No Not Applicable

5.7 Emissions from

burning of waste

in open air (e.g.

slash materials,

construction

debris)

No Not applicable.

20

S.No.


confirmation

Yes/No


5.8 Emissions from

any other

sources

No Not applicable.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No.


Yes/No



6.1 From operation of equipment

e.g. engines, ventilation plant,

crushers

Yes Source of noise in the operational phase will be

DG set [70-72 dB (A)], Air compressor [74-86

dB(A)] and pumps [69 -71 dB(A)].

The DG set will be in operation during power

failure only. Moreover, the DGs are acoustically

enclosed.

All the equipments utilized will be appropriately

designed / enclosed to maintain noise levels as

per the regulations. The levels will be monitored

continuously using in-house infrastructure as

well third party programs.

6.2 From industrial or similar

processes

Yes The noise generated from the industrial process

will include

1. Air compressors -74 -86 dB (A)

2. Thermo pack- 60 -80 dB(A)

Proper PPE will be provided to the staff at the

site.

21

S.No.


Yes/No



6.3 From construction or

demolition

Yes The noise generated from various equipment will

be

Tractors – 76-96 dB(A)

Front Loaders – 72 -84 dB(A)

Backhoes- 72-93 dB(A)

Dozers – 95 -100 dB(A)

Concrete Mixers – 75 – 83 dB(A)

Cranes- 75-86 dB(A)

Vehicular Traffic- 85-95 dB(A)

The construction activities will take place only

during day time, proper barricades will be

provided and PPEs will be provided to the

workers working at the site.

There is no demolition

6.4 From blasting or piling No Not applicable

6.5 From construction or

operational traffic

Yes Will be controlled through proper management

of vehicles and traffic

6.6 From lighting or cooling

systems

No Not applicable

6.7 From any other sources No Not applicable

22

7. Risks of contamination of land or water from releases of pollutants intothe ground or into sewers, surface waters, groundwater, coastal watersor the sea:

S.No.

Information/ Checklistconfirmation

Yes/No

Details thereof (with approximatequantities/rates, wherever possible) with source

of information data

7.1 From handling, storage, use

or spillage of hazardous

materials

No Hazardous materials used in the operation phase

will be handled in a closed tanks and drums. All

handling activities will be through pumps to avoid

spillages.

Storage, handling and spillages of hazardous

material is taken care by following the written

procedures (SOPs) and waste disposal is made

according to local regulatory standards.

Proper storage facilities provided to prevent the

risk of contamination.

7.2 From discharge of sewage or

other effluents to water or the

land (expected mode and

place of discharge)

No The wastewater from the domestic and industrial

uses is treated at sewage and effluent treatment

plant. The treated effluent is used for green belt

development.

7.3 By deposition of pollutants

emitted to air into the land or

into water

No Gaseous emission is stack emissions are monitored

on a monthly basis and results are well within the

acceptable limits. Condenser provided for each

reactors, there is no any process emission

7.4 From any other sources No Not applicable.

7.5 Is there a risk of long term

build up of pollutants in the

environment from these

sources?

No Not applicable.

23

8. Risk of accidents during construction or operation of the Project, whichcould affect human health or the environment

S.No.


Yes/ No Details thereof (with approximatequantities/rates, wherever possible) withsource of information data

8.1 From explosions, spillages,

fires etc from storage,

handling, use or production of

hazardous substances.

Yes The Hazardous chemicals will be stored at

specified area and all necessary

precautions will be taken to avoid mishaps.

8.2 From any other causes No Not applicable.

8.3 Could the project be affected

by natural disasters causing

environmental damage (e.g.

floods, earthquakes,

landslides, cloudburst etc)?

No The project site falls under seismic zone-III

according to the Indian Standard Seismic

Zoning Map. However suitable seismic

coefficients have been considered for

building and structures design. Further it is

not flood prone or landslide prone areas.

Hence, no risk due to natural hazards is

envisaged.

9. Factors which should be considered (such as consequentialdevelopment) which could lead to environmental effects or the potentialfor cumulative impacts with other existing or planned activities in thelocality.

Sr.No.

Information/ChecklistConfirmation

Yes/No

Details thereof (with approximatequantities/ rates, wherever possible)with source of information data

24

Sr.No.

Information/ChecklistConfirmation

Yes/No

Details thereof (with approximatequantities/ rates, wherever possible)with source of information data

9.1 Lead to development of

supporting, utilities, ancillary

development or development

stimulated by the project which

could have impact on the

environment e.g.:

No

Not applicable

Supporting infrastructure (roads,

power supply, waste or waste

water treatment, etc)

YesStorm water drainage, ETP, STP etc.

provided

Housing development No Since the unit is located inside SIPCOT

Industrial area, no housing development is

proposed.

Extractive industries No Not applicable

Supply industries

Other

No Not applicable

9.2 Lead to after use of the site,

which could have an impact on

the environment

No Not applicable

9.3 Set a precedent for later

developments

Yes This will help in future developments

nearby.

9.4 Have cumulative effects due to

proximity to other existing or

planned projects with similar

effects

No Not envisaged.

25

III. Environmental Sensitivity

Sr.No.

Areas Name /Identity

Aerial distance (with 15-km) Proposed projectlocation boundary

1 Areas protected under

international

conventions, national

or local legislation for

their ecological,

landscape, cultural or

other related value

Yes Thervoy Reserve Forest – 2.77 Km (East)

Periya Puliyur Reserve Forest – 1.7 Km (south)

Palem Range Reserve Forest – 7.8 Km (West)

Siruvadai Forest – 4.4 Km (North)

2 Areas which are

important or sensitive

of ecological reasons

– wetlands, water

courses or other water

bodies, coastal zone,

biospheres,

mountains, forests

Yes Water bodies Distance in Km& direction w.r.tsite

Senkarai

Ammaneri Lake

0.86 Km (North)

Thervoy Kandigai

Lake

0.87 (East)

Poovilambedu

Pond

5.6 Km (North

east)

Kakkavakkam

Lake

6.5 Km (South)

Arani River 8.2 Km (South)

3 Areas used by

protected, important or

sensitive species of

flora or fauna for

breeding, nesting,

foraging, resting, over

wintering, migration

No Nil

4 Inland, coastal, marine

or underground waters


26

Sr.No.



Senkarai

Ammaneri Lake

0.86 Km (North)

Thervoy Kandigai

Lake

0.87 (East)

Poovilambedu

Pond

5.6 Km (North

east)

Kakkavakkam

Lake

6.5 Km (South)


5 State, national

boundaries

Yes Tamil Nadu- Andhra Pradesh State Boundary –

4.05 Km

6

Routes or facilities

used by the public for

access to recreation

or other tourist, pilgrim

areas

Yes SH – 51 towards Periyapalayam is 6 Km from

the Site (South)

SH- 52 is 5.6 Km from the site (North)

7 Defense installations Nil Nil

8 Densely populated or

built-up area

Yes Thervoykandigai- 0.43 Km

Kannan Kottai – 2.75 Km

Karadipudur- 2.6 Km

Soolaimeni-5.9 Km

Thandalam- 6.3 Km

9 Areas occupied by

sensitive man made

land uses (hospitals,

schools, places of

worship, community

facilities)

YesS.No.

Places Dist. fromProject SiteKm

Schools & Colleges1 Siva Institute of frontier

Technology12.18

2 Saint Joseph HighSchool

9.0

Religious Places1 Periyapalayam

Temple8.39

2 MadarapakkamChurch

8.7

27

Sr.No.



10 Areas containing

important, high quality

or scarce resources

(ground water

resource, surface

resources, forestry,

agriculture, fisheries,

tourism, minerals)


Senkarai

Ammaneri Lake

0.86 Km (North)

Thervoy Kandigai

Lake

0.87 (East)

Poovilambedu

Pond

5.6 Km (North

east)

Kakkavakkam

Lake

6.5 Km (South)


11 Areas already

subjected to pollution

or environmental

damage. (those where

existing legal

environmental

standards are

exceeded)

Nil Not applicable.

12 Areas susceptible to

natural hazard which

could cause the

project to present

environmental

problems

(earthquakes,

subsidence,

landslides, erosion,

flooding or extreme or

adverse climatic

No The project site falls under seismic zone-III

according to the Indian Standard Seismic Zoning

Map. However suitable seismic coefficients have

been considered for building and structures

design. Further it is not flood prone or landslide

prone areas. Hence, no risk due to natural

hazards is envisaged.

28

Sr.No.



conditions)

IV. Proposed Terms of Reference.

Sr. No. Proposed Terms of Reference

1. A recent satellite imagery of the project area and its surroundings

2. Topoplan and lay out drawing of the project site.

3.Location of National Park/Wild life sanctuary/ Reserve Forest within 10 km

radius of the project.

4.

Present land use and cropping pattern based on satellite imagery for the study

area of 10 km radius. Location of National Park/Wild life sanctuary /Reserve

Forests within 10 km radius of the project.

5. Rain water Harvesting details

6. Process Description along with Process Flow Diagram and material balance.

7.Details of water consumption and source of water supply, waste water

generation, treatment and effluent disposal with water Balance.

8. Water Conservation measures proposed

9. Power requirement & power back up

10.Detailed solid & Hazardous waste generation, collection, segregation, its

recycling and reuse, treatment and disposal.

11. Fire fighting facilities

12.Total cost of the project along with total capital cost and recurring cost/annum

for environmental pollution control measures.

13.Site-specific micro-meteorological data for temperature, relative humidity,

hourly wind speed and direction and rainfall for one season at one location.

14.

Ambient air quality monitoring at 8 locations within 10 Km radius of study area

for PM10, PM2.5, SO2, NOx, CO, HC, VOC for one season (Non Monsoon)

taking into account the pre-dominant wind direction, population zone and

sensitive receptors.

15.Determination of atmospheric inversion level and assessment of ground level

concentration of pollutants. Air quality modelling for proposed project.

29

Sr. No. Proposed Terms of Reference

16. Assessment of ground level concentration of pollutants. Air qualitymodelling for proposed project.

17.Water monitoring including surface & ground water at 8 locations within 10

Km radius of study area for one season (Non Monsoon).

18.Soil sample analysis at 8 locations within the study area for one season (Non

Monsoon).

19.Noise Monitoring within 8 locations the study area for one season (Non

Monsoon)

20. Demography & socio-economics of the study area.

21.Ecological features (terristrial & Aquatic) of the study area for one season (Non

Monsson)

22.Assessment of impact on air, water, soil, solid /hazardous waste and noise

levels.

23.Air pollution control measures proposed for the effective control of gaseous

emissions within permissible limits.

24.Risk assessment including Hazard identification, Consequence Analysis, Risk

Assessment and preparation of Disaster Management Plan.

25.Details of proposed Occupational Health Surveillance program for the

employees and other labour

26.

Detailed Environment management Plan (EMP) with specific reference to

Energy conservation and natural resource conservation, details of air pollution

control system, water & wastewater management, monitoring frequency,

responsibility and time bound implementation plan for mitigation measure will

be provided.

1

APPLICATION FOR ENVIRONMENTAL CLEARANCE

PRE-FEASIBILITY REPORT

For

Proposed Expansion & Addition of Product MixAt

Plot No. A 4/2, Part B, Thervoykandigai SIPCOT Industrial Park,

VILLAGE: Thervoykandigai

TEHSIL: Gummidipoondi

DISTRICT: Thiruvallur

STATE: Tamil Nadu – 601202

COUNTRY: INDIA

By

M/s. JESONS INDUSTRIES LIMITED

904, Peninsula Tower 1, Ganapatrao Kadam Marg, Lower Parel (W),Mumbai - 400013

Prepared by:

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 &MoEF Recognized Lab vide F. No. Q-15018/29/2012-CPW)

HUBERT ENVIRO CARE SYSTEMS (P) LTD, CHENNAI

JULY, 2017

2

Hubert Enviro Care Systems (P)Ltd.Client: M/s. JESONS INDUSTRIES LIMITED

Thervoykandigai SIPCOT Industrial Park, Thervoykandigai Village, Gummidipoondi Taluk, Thirvallur,District, Tamil Nadu – 601 202, INDIA

Project: Proposed Expansion & Addition ofProduct Mix

Project No.:

Title:EC Application-Form 1 & PFR

Document No.:

RP001Rev.:

0This document is the property of Hubert Enviro Care Systems (P) Ltd. and mustnot be passed on to any person or body not authorised by us to receive it nor becopied or otherwise made use of either in full or in part by such person or bodywithout our prior permission in writing.

File path:c:\users\hecs\desktop\report format.docx

Notes:

1. Documents – Form 1 & PFR

Revision Details:

0 20/07/2017 First SubmissionTamil Selvan. BVaradharajanAbirami

Mr.VamseeKrishnaNavooru

Dr.J.R.Moses

Rev. Date DetailsInit. Sign. Init. Sign. Init. Sign.

Prepared Checked Approved

1

Table of Contents

1. EXECUTIVE SUMMARY.......................................................................................................................................6

2. INTRODUCTION OF THE PROJECT.................................................................................................................11

2.1 Identification of the Project and Project Proponent...................................................................................... 11

2.2 Brief Description of Nature of the Project..................................................................................................... 11

2.3 Need for the Project and its importance....................................................................................................... 11

2.4 Demand - Supply Gap ................................................................................................................................. 12

2.5 Imports Vs. Indigenous Production.............................................................................................................. 12

2.6 Employment Generation due to the project ................................................................................................. 12

2.7 Project Benefits............................................................................................................................................ 12

3. PROJECT DESCRIPTION ..................................................................................................................................14

3.1 Type of the Project....................................................................................................................................... 14

3.2 Project Location........................................................................................................................................... 14

3.3 Details of Alternate sites considered ........................................................................................................... 19

3.4 Magnitude of Operation ............................................................................................................................... 19

3.5 Process Description..................................................................................................................................... 20

3.6 Raw Materials Requirement ........................................................................................................................ 21

3.7 Resource optimization ................................................................................................................................. 22

3.7.1 Water Requirement ....................................................................................................................................22

3.7.2 Power Requirement....................................................................................................................................24

3.7.3 Air Pollution Control System and Management..........................................................................................24

3.8 Waste Management and Disposal Method.................................................................................................. 25

3.8.1 Liquid Waste Management.........................................................................................................................25

3.8.2 Hazardous and Solid Waste Management .................................................................................................25

4. SITE ANALYSIS..................................................................................................................................................28

4.1 Connectivity ................................................................................................................................................. 28

4.2 Land form, Land use and Land ownership................................................................................................... 31

4.1 Topography .......................................................................................................................................... 31

4.2 Land use pattern................................................................................................................................... 32

4.3 Soil classification .................................................................................................................................. 34

4.4 Climate data from secondary sources .................................................................................................. 34

2

4.5 Social Infrastructure available............................................................................................................... 34

4.6 Existing infrastructure ........................................................................................................................... 35

5. PLANNING BRIEF ..............................................................................................................................................37

5.1 Planning concept ......................................................................................................................................... 37

5.2 Population Projection................................................................................................................................... 37

5.3 Land use planning ....................................................................................................................................... 37

5.4 Assessment of Infrastructure Demand ........................................................................................................ 37

5.5 Amenities/Facilities ...................................................................................................................................... 38

6. PROPOSED INFRASTRUCTURE ......................................................................................................................39

6.1 Industrial Area.............................................................................................................................................. 39

6.2 Green belt .................................................................................................................................................... 39

6.4 Connectivity ................................................................................................................................................. 39

6.5 Drinking Water Management ....................................................................................................................... 39

6.6 Sewerage system ........................................................................................................................................ 39

6.7 Social Infrastructure..................................................................................................................................... 39

6.8 Industrial waste management...................................................................................................................... 39

7. REHABILITATION AND RESETTLEMENT (R &R) PLAN ..................................................................................41

7.1 Policy to be adopted (Central/ State) ........................................................................................................... 41

8. PROJECT SCHEDULE AND COST ESTIMATE.................................................................................................42

8.1 Likely date of start of construction and likely date of completion ................................................................. 42

8.2 Estimated project cost ................................................................................................................................. 42

9. ANALYSIS OF PROPOSAL ................................................................................................................................43

9.1 Financial and social benefits........................................................................................................................ 43

10. CONCLUSION ....................................................................................................................................................44

3

LIST OF TABLES

Table 1-1 Project Summary ...........................................................................................................................................6Table 2-1 Man power of the project .............................................................................................................................12Table 3-1 Environmental setting of the existing site.....................................................................................................19Table 3-2 Existing & Proposed Capacity......................................................................................................................20Table 3-3 Water requirement .......................................................................................................................................22Table 3-4 Power and fuel Requirement .......................................................................................................................24Table 3-5: Air pollution Sources ...................................................................................................................................25Table 3-6 Solid Waste Generation and Management ..................................................................................................26Table 3-7 Hazardous waste generation and Management ..........................................................................................26Table 4-1 Salient Features of the Project Site..............................................................................................................28Table 4-2 Geographical Locations of the Project Site ..................................................................................................29Table 4-3 Water Bodies of the Study Area 10 km Radius............................................................................................29Table 4-4 Sensitive areas of the Study Area 10 km Radius.........................................................................................29Table 4-5 Land Area Break up Details .........................................................................................................................31Table 4-6 Land us pattern of the Study Area ...............................................................................................................33Table 4-7 Meteorological Observations .......................................................................................................................34Table 4-8 Project surrounding feature..........................................................................................................................34Table 4-9 List of Existing & proposed Reactors,Utilities and Storage tanks................................................................35Table 9-1 CSR Details Proposed .................................................................................................................................43

LIST OF FIGURES

Figure 3-1 Index Map...................................................................................................................................................15Figure 3-2 Project Site .................................................................................................................................................15Figure 3-3 SIPCOT Layout showing the proposed Project site ....................................................................................16Figure 3-4 Existing and proposed expansion site layout..............................................................................................17Figure 3-5 Site Photographs ........................................................................................................................................18Figure 3-6 Plant Process Flow Chart ...........................................................................................................................21Figure 3-7 Water Balance Chart for Existing & Proposed ............................................................................................23Figure 4-1 Topo Map of the Study Area.......................................................................................................................30Figure 4-2 Satellite imagery of the Study Area (15, 10, 5 & 1 km) ...............................................................................30Figure 4-3 Land use pattern of the Study Area ............................................................................................................33

4

List of Annexures

Annexure No Description1 SIPCOT Allotment Order2 Existing EC & Compliance Report3 Existing CTE and CTO4 Existing & Proposed Site Layout5 Existing & Proposed Products with capacity6 List of Raw Materials7 Manufacturing Process8 Hazardous Waste Authorization letter and Waste Disposal IWMA Membership Certificate9 Topo Map of the study area

10 Water Balance Chart11 Existing STP & ETP process diagram12 Thervoy Kandigai SIPCOT Industrial Park Existing EC

LIST OF ABBREVIATIONS

DG Diesel Generator

DM Dimineralised

EHS Environmental, Health & Safety

ETP Effluent Treatment Plant

FO Furnace Oil

HSD High Speed Diesel

ISO International Standard for Organization

KLD Kilo Liter Per Day

KVA Kilo Volt Ampere

kWh Kilowatt per hour

OH-IH Occupational Health and Industrial Hygiene

PEL Permissible Exposure Level

PHA Process Hazard Waste

PO Pure Oil

PSA Pressure Sensitive Adhesive

5

PPE Proper Protective Equipment

RM Raw Material

SIPCOT State Industries Promotion Corporation

STP Sewage Treatment Plant

TLV Threshold Limit Value

TNPCB Tamil Nadu Pollution Control Board

TPA Tones Per Annum

TPD Tones Per Day

6

1. EXECUTIVE SUMMARY

Jesons Industries Ltd. is one of the Largest Acrylic Emulsion Manufacturer in India with growing

Exports into high growth markets in East Asia, Africa and Middle East and have achieved a

turnover of Rs. 4952 Mn (USD 80 Mn).

The Company is in the adhesive business since past three decades having a multi-location

manufacturing setup to cater demands from different geographies with proximity to customers.

These include 2 manufacturing units at Daman (Western India) and 2 at Roorkee (Northern

India).

The Company has a Leading market position in Pressure Sensitive Adhesives (PSA) and is

amongst five manufacturer of Coating Emulsions in India. Products are used in industries such

as Tapes, Labels, Decorative Paints, Construction Chemicals, Textiles, Furniture and Flocking.

With the growing demand, the unit proposes to expand the existing manufacturing unit (Existing

capacity 41400 TPA with 6 nos products) in terms of increase in production capacity (Proposed

capacity change in product mix 183000 with 10 nos products) within the existing premises at SF

No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), ThervoyKandigai SIPCOT Industrial Park, (7.75

Acres/3.13 Ha). The site is located within Thervoykandigai SIPCOT Industrial Park. The nearest

railway station is Gummidipoondi which is 14.8 Km. SIPCOT Industrial land allotment order

enclosed as Annexure 1.

The Plant is operating with existing environmental clearance (F. No. J-11011/409/2014-IA-II(I)

dated: 17th February, 2016) from MoEF&CC enclosed as Annexure 2 and Consent for

Establishment & Consent for Operation from TNPCB enclosed as Annexure 3.

The Project is located within the Thervoykandigai SIPCOT Industrial Park, As per EIA

Notification, 2006 and subsequent Amendments the proposed Project falls under the General

Conditions (inter-state boundaries Tamil Nadu – Andhra Pradesh at a distance of 4.05 km

towards NW) Category A, schedule 5 (f) Synthetic Organic chemicals. The Project Summary

given in Table 1-1.

Table 1-1 Project Summary

S.No. Particulars Details

1. Name of Company M/s. Jesons Industries Limited

2. Project Location SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), Thervoy Kandigai SIPCOTIndustrial Park

7

Thervoykandigai Village,Gummidipoondi Taluk,Thiruvallur District, Tamil Nadu – 601 202, INDIA

3. Site Coordinates Lat: 13°22'4.97"NLon: 79°59'31.54"E

4. Project Activity Schedule,Category as per EIA notification 2006 &amendments

The proposed Project falls under the General Conditions (inter-state boundariesTamil Nadu – Andhra Pradesh at a distance of 4.05 km towards NW) CategoryA, schedule 5 (f) Synthetic Organic chemicals.

5. Name of the project Proposed Expansion &Addition of Product Mix

6. Land Details 1. Total Land Area: 31363.087 sq.m/ 7.75 Acres/ 3.12 Ha2. Existing Factory coverage Area: 5513 Sq.m3. Proposed Expansion Factory coverage Area: 4507 Sq.m4. Total Factory coverage Area After Expansion: 10020 Sq.m5. Existing Green Belt: 2.69 Acres i.e 34.79 % of Total land Area 7.75 Acres

7. Existing Capacity Existing Capacity 41400 TPA with 6 nos Products

8. Proposed Capacity Proposed Capacity after change in product mix: 183000 TPA with 10 nosproducts

9. Waterrequirement

Source: SIPCOT

Description

ExistingQuant

ityincrea

sed

After ExpansionRawWate

r

Recycled

water

Total RawWater

Recycled

water

Total

Total 100 8 108 276.5 376.5 16.5 393

Total water requirement – 393 KLDTotal fresh water requirement – 376.5 KLD

10. Waste water andmode of disposal

Total effluent generation (effluent 19 KLD + Wastewater 7 KLD ) – 26 KLDRecycled water – 16.5 KLD

8

11. Power Source of Power requirement will be met from TNEB. Power Back up DG sets.


Source

1 PowerRequirement


2 PowerBack up

1 x 250KVA

1 X 500KVA

750 KVA(1 X 250

KVA1 X 500KVA )

DG Sets

3 Thermopack

1x 850Kg/ Hour

2 X 850 Kg/ Hour

(1-Standby)

3 X 850 Kg/ Hour

(1-Standby)

-

4 Fuel oilforDieselgenerators (HSD)

1.2KL/Month

2.4KL/Month

3.6KL/Month

PSU OilCompanies

5 Fuel oilforThermopack(FurnaceOil)

30 KL /Month

No Change 30KL/Month

PSU Oilcompanies

9

12. Air Emission DGs and Thermopack are provided with proper stack height.

S.No

Details Existing

Proposed

AfterExpansion

Source

APC

1 PowerBackup

1 x 250KVA

1 NoStack

1 X 500KVA

1 NoStack

750 KVA(1 X 250

KVA1 X 500KVA )

2 NosStack

DGSets

Adequatestack

height (11m AGL)as per

TNPCBNorms

2 Thermopack

1x 850Kg/

Hour

1 NoStack

2 X 850Kg /Hour

(1-Standby)

1 NoStack

3 X 850 Kg/ Hour

(1-Standby)

2 NosStack

- WetScrubbers

withstacks (15

m AGL)

3 Process

5Reacto

rs

6Reactor

s & 4Blender

s

11Reactors

& 4Blenders

- Condenser foreach

reactors,there is

noprocessemission

10

13. Solid Waste Municipal Solid Waste:The Municipal solid waste is mainly of paper waste which being disposed asscrap to authorized buyers. Food waste will be taken back by the serviceproviders.

S.No Detailsof Waste



1 UsedPaperWaste

50 kg.Per

Month

100 kg.Per Month

150kg.Per

Month


2 FoodWaste

100 kg.Per

Month

NoChange

100kg.Per

Month

Will be giventoOutsourcedcateringserviceProvider forappropriatedisposal

Hazardous wastes

Hazardous wastes materials are properly disposed as per the Hazardous andOther Wastes (Management and Transboundary Movement) Rules, 2016,Collection storage & disposal to authorized recyclers. Hazardous waste detailsgiven in Table

14. Manpower For proposed construction requirements, around 100 people will be mobilizedfrom nearby areas. For operational phase, there will be 100 people includingstaff and contract workers working at 3 shifts.

Description Existing

Newaddition

TotalConstructi

onOperation

al

Contract 18Operational

82 100 100Permane

nt 82 18 100Total 100 100 200

15. Project cost Rs. 15 crores

11

2. INTRODUCTION OF THE PROJECT

2.1 Identification of the Project and Project Proponent

Jesons Industries Ltd. is one of the Largest Acrylic Emulsion Manufacturer in India with growing

Exports into high growth markets in East Asia, Africa and Middle East and have achieved a

turnover of Rs. 4952 Mn (USD 80 Mn).




M/s. Jesons Industries Ltd, Manufacturer of Synthetic Adhesives, Vinyl Acetate & Acrylic

Emulsions, SF No. 32/2 & 33/2(a) Plot No. A-4/2 Part (B), Therovoykandigai village,

Gummidipoondi Taluk, Thiruvallur District – 601 202 and Tamil Nadu State. Phone: +91 –

99971 91552

Contact Persons: 1) Mr. Ghanshyam Solanki (General Manager - Works)

2.2 Brief Description of Nature of the Project

With the growing demand, the unit proposes to expand the existing manufacturing unit (Existing

capacity 41400 TPA with 6 nos products) in terms of increase in production capacity (Proposed

capacity change in product mix 183000 with 10 nos products) within the existing premises at SF

No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), ThervoyKandigai SIPCOT Industrial Park, (7.75

Acres/3.13 Ha). The site is located within Thervoykandigai SIPCOT Industrial Park. The nearest

railway station is Gummidipoondi which is 14.8 Km. SIPCOT Industrial land allotment order


2.3 Need for the Project and its importance

Due to growing demand in domestic and export market the present facility at Daman and

Roorkee are not able to fulfill the requirement of customer needs. Jesons Industries Limited has

good market in south region and no manufacturing facility in southern part of India. Hence to

fulfill the demand Jesons Industries Limited has planned to develop a facility in south To reduce

the transportation cost to bring the products from northern plant to south market. Since Chennai

is located close to both Ennore and Chennai Port, and SIPCOT Industrial Park

12

2.4 Demand - Supply Gap




With the growing demand, the unit proposes to expand the existing manufacturing unit in terms

of increase in production capacity

2.5 Imports Vs. Indigenous Production


Emulsions, With the growing demand, the unit proposes to expand the existing manufacturing

unit (Existing capacity 41400 TPA with 6 nos products) in terms of increase in production

capacity (Proposed capacity change in product mix 183000 with 10 nos products) within the

existing premises

2.6 Employment Generation due to the project

For proposed construction requirements, around 100 people will be mobilized from nearby

areas. For operational phase, there will be 100 people including staff and contract workers

working at 3 shifts. Manpower details are given in Table 2-1.

Table 2-1 Man power of the project

Description Existing New additionTotal

Construction OperationalContract 18 Operational 82 100 100

Permanent 82 18 100Total 100 100 200

2.7 Project Benefits

The upcoming project will increase the employments opportunity for the local people.

The proposed site will enhance the revenue of the district and provide the growth in

specific area.

The product produce from this unit will fulfill the part of demand of Textile industries,

Logistic industries, construction industries etc,,

13

Infrastructure facilities like road, street, lights, water supply and drainage facilities will be

advance the nearby area.

This project will increase the export possibility to Srilanka, Indonesia, Thailland etc.,

Socio-economic benefit to the locals as it would provide both direct employment and

indirect employment the operation of the plant.

14

3. PROJECT DESCRIPTION

3.1 Type of the Project





existing premises at SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), ThervoyKandigai SIPCOT

Industrial Park, (7.75 Acres/3.13 Ha). The site is located within SIPCOT Industrial Park. The

nearest railway station is Gummidipoondi which is 14.8 Km. SIPCOT Industrial land allotment

order enclosed as Annexure 1.

The Plant is operating with existing environmental clearance (F. No. J-11011/409/2014-IA-II(I)

dated: 17th February, 2016) from MoEF&CC enclosed as Annexure 2 and Consent for

Establishment & Consent for Operation from TNPCB enclosed as Annexure 3.

The Project is located within the SIPCOT Industrial Park, As per EIA Notification, 2006 and

subsequent Amendments the proposed Project falls under the General Conditions (inter-state

boundaries Tamil Nadu – Andhra Pradesh at a distance of 4.05 km towards NW) Category A,

schedule 5 (f) Synthetic Organic chemicals.

3.2 Project Location

The proposed project is within the existing facility of Jesons, located at SF No. 32/2 & 33/2(a) /

Plot No. A4/2 (Part B), Thervoykandigai SIPCOT Industrial Park, (7.75 Acres/3.13 Ha). The site

is located within SIPCOT Industrial Park. The nearest railway station is Gummidipoondi which is

14.8 Km. The site is located away from 6.7 km SH-51 periyapalayam to puttur towards south

and SH-52 Kaverapetti to Sathyavedu 5.49 km towards North. The Project Index map is given

in Figure 3-1, Satellite imagery of project site is given in Figure 3-2, SIPCOT layout shown the

project site given in Figure 3-3, Site Layout is given in Figure 3-4 and Site photographs are

given in Figure 3-5.

15

N

Figure 3-1 Index Map

Figure 3-2 Project Site

16

Figure 3-3 SIPCOT Layout showing the proposed Project site

Jesonsexisting site

17

Figure 3-4 Existing and proposed expansion site layout

Front view of site Front view of site

18

Existing ETP &STP Existing ETP

Existing STP Existing Green Belt

Existing Green Belt Existing Green Belt

Figure 3-5 Site Photographs

19

3.3 Details of Alternate sites considered

Since the proposed project is to expand the existing manufacturing unit & increase in production

capacity within the existing premises, alternate site is not considered. The environmental setting

of the existing site is given in Table 3-1.

Table 3-1 Environmental setting of the existing site

S. No. Particulars Details

1 Site Co-ordinates of the project site Lat: 13°22'4.97"NLon: 79°59'31.54"E

3 Elevation 37 m AMSL

5 Present land use Industrial (Thervoy Kandigai SIPCOT Industrial Park)

6 Nearest Highway SH-51 from periyapalayam to puttur 6.7 km towards southSH-52 from Kaverapetti to Sathyavedu 5.49 km towardsNorth

7 Nearest railway Station Gummidipondi – 14.8 km EastPonneri 22.7 km East

8 Nearest Airport Chennai International Airport 43.4 km towards south

9 Nearest village Thervoykandigai 0.87 kmPeriyapalayamr 9.16 km SE

10 Nearest major city Thervoykandigai 0.87 km

11 River Arani River 8.2 km towards south

12 Type of soil Brown soil

3.4 Magnitude of Operation

In the view of fulfilling market requirement, proposes to expand the existing manufacturing unit

(Existing capacity 41400 TPA with 6 nos products) in terms of increase in production capacity

(Proposed capacity change in product mix 183000 with 10 nos products) within the existing

premises at SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), Thervoykandigai SIPCOT Industrial

Park, (7.75 Acres/3.13 Ha). The Details of Existing and Proposed Capacity given in Table 3-2 &

Plant process flow chart is given Figure 3-6. List of Raw Materials enclosed as Annexure 6

20

Table 3-2 Existing & Proposed Capacity

S No Products

ExistingCapacity

Quantity toIncrease

Final Quantity forExpansion

TPA TPA TPA

1 Synthetic Acrylic Polymer Emulsions 18000 33000 51000

2 Industrial Synthetic adhesives and Glues 2400 600 3000

3 Thermosetting Acrylic Resins 9000 0 9000

4 Polymer of Vinyl Acetate 3600 8400 12000

5 Vinyl Copolymers 2400 6600 9000

6Water Proofing compounds and ConstructionEmulsions 6000 0 6000

7 Styrene Acrylic Copolymer - 60000 60000

8 Synthetic Organic colouring matters - 12000 12000

9 Paper Chemical Emulsions - 9000 9000

10 solvent based Adhesives - 12000 12000

Total 41400 141600 183000

3.5 Process Description

Manufacturing Process Description

The process units for manufacturing are as under:

1. Synthetic Acrylic Polymer Emulsions

2. Industrial Synthetic Adhesives, Glues

3. Thermosetting Acrylic Resins, Ethylene vinyl acetate Emulsions

4. Polymer of Vinyl Acetate

5. Vinyl Copolymers

6. Water proofing compounds and Construction emulsions

The manufacturing process consist of addition of specified quantities of different raw Materials

as per the application of Finished Products. The Raw Materials are taken in a reactor and are

gradually heated up to 90 to 95 degree centigrade. Certain additives like emulsifier, antioxidant,

wetting and antifoaming agents are added. After the completion of reaction the material is

filtered and stored in a separate tank. During the manufacturing operations different tests are

21

conducted to get the desired quality of end product.

Figure 3-6 Plant Process Flow Chart

3.6 Raw Materials Requirement

Manufacturer of Synthetic Adhesives, Vinyl Acetate & Acrylic Emulsions, The manufacturing

process consist of addition of specified quantities of different raw Materials as per the

application of Finished Products. The Raw Materials are taken in a reactor and are gradually

heated up to 90 to 95 degree centigrade. List of Raw Materials enclosed as Annexure 6

Testing of Raw Materials

Overhead Tank Preparation

Reaction

Intermediate Formation

Stirring and Blending

Finished Product

Lab Testing

Packing

Supply to Customers

22

3.7 Resource optimization

3.7.1 Water Requirement

The Total raw water requirement for the proposed project is 393 KLD, Fresh water requirement

is 376.5 KLD. The required water will be met from the SIPCOT. Details of water requirement

given in Table 1-1 and water balance chart given in Figure 3-7Table 3-3 Water requirement

S. No Description

ExistingQuantity

increased

After ExpansionRaw Water Recycled

waterTotal Raw

WaterRecycled

waterTotal

1 Process (DM water) 52 - 52 224 276 - 2762 Cooling tower make

up- 3 3 29.5 32.5 9.5 42

3 Thermo Pack (DMWater)

5 - 5 19 24 - 24

4 Domestic 5 - 5 4 9 95 Reactor / vessels/

floor Washings4 1 5

4 4

6 Green Belt 34 4 38 31 7 38Total 100 8 108 276.5 376.5 16.5 393

Total water Requirement 393 KLD Total Fresh water requirement 376.5 KLD Total effluent generation (effluent 19 KLD + Wastewater 7 KLD ) 26 KLD Total Recycled water 16.5 KLD

23

Figure 3-7 Water Balance Chart for Existing & Proposed

24

3.7.2 Power Requirement

The power requirement for the project is sourced from TNEB, Power Back DG sets. The details

of power requirement is given in Table 3-4.

Table 3-4 Power and fuel Requirement

S.No Details Existing Proposed After Expansion Source

1 PowerRequirement


2 Power Back up 1 x 250 KVA 1 X 500 KVA 750 KVA(1 X 250 KVA1 X 500 KVA )

DG Sets

3 Thermopack 1x 850 Kg/ Hour 2 X 850 Kg / Hour(1-Stand by)

3 X 850 Kg / Hour(1-Stand by)

-

4 Fuel oil forDieselgenerators(HSD)

1.2 KL/Month 2.4 KL/Month 3.6 KL/Month PSU Oil Companies

5 Fuel oil forThermo pack(Furnace Oil)

30 KL / Month No Change 30 KL/Month PSU Oil companies

3.7.3 Air Pollution Control System and Management

Scrubber is used for process stack which is attached with thermo pack heater where furnace oil

is used as fuel. Thermo pack heater is placed in covered building and maintained properly to

avoid fugitive emissions. Transport vehicles will be properly maintained to reduce air emissions.

Vehicles will be periodically checked for pollutant emissions against stipulated norms. Idle

running of vehicles will be minimized during material loading / unloading operations.

There may be small amount of suspended dust particles in air during construction phase which

will be controlled by dust suppression measures like sprinkling of water. Gases generated

during welding of steel structures will be negligible and will pose no risk to environment. The Air

pollution sources are given in Table 3-5.

25

Table 3-5: Air pollution Sources

S.No Details Existing Proposed After Expansion Source APC

1 Power Backup

1 x 250 KVA

1 No Stack

1 X 500 KVA

1 No Stack

750 KVA(1 X 250 KVA1 X 500 KVA )

2 Nos Stack

DG Sets Adequate stackheight (11 m AGL)

as per TNPCBNorms

2 Thermopack 1x 850 Kg/Hour

1 No Stack

2 X 850 Kg /Hour

(1-Stand by)1 No Stack

3 X 850 Kg / Hour(1-Stand by)2 Nos Stack

- Wet Scrubbers withstacks (15 m AGL)

3 Process 5 Reactors 6 Reactors & 4Blenders

11 Reactors & 4Blenders

- Condenser foreach reactors,

there is no processemission

3.8 Waste Management and Disposal Method

3.8.1 Liquid Waste Management

Total water Requirement 393 KLD Total Fresh water requirement 376.5 KLD Total effluent generation (effluent 19 KLD + Wastewater 7 KLD ) 26 KLD Total Recycled water 16.5 KLD

There is no process effluent generation for the proposed project as it is polymerization reaction.

Sewage is generated from domestic use and effluent is generated from floor and vessel

washings, scrubber, DM plant etc. The sewage generated is treated in Sewage Treatment Plant

of 7 KLD and the treated sewage is used for green belt development. The effluent is treated in

ETP of 19 KLD and Evaporator of 9.5 KL capacity. The treated effluent is used for cooling tower

make up and floor washings. Zero liquid discharge system is proposed for the project.

3.8.2 Hazardous and Solid Waste Management

Solid Waste

Construction phase

During the Construction phase, solid waste will be generated. Construction waste will be reusedto the maximum possible and excess will be disposed through authorized vendors.

26

Operation phase

Municipal Solid Waste:

The Municipal solid waste is mainly of paper waste which being disposed as scrap to authorizedbuyers. Food waste will be taken back by the service providers.

Table 3-6 Solid Waste Generation and Management

S.No Details of Waste Existing Increased

quantity

Total Method of Disposal

1 Used PaperWaste

50 kg.Per

Month

100 kg.Per

Month

150 kg. PerMonth

Sell as a scrap toauthorized buyer

2 Food Waste 100 kg.Per

Month

NoChange

100 kg. PerMonth

Will be given toOutsourced cateringservice Provider forappropriate disposal

As per CPCB Norms, 0.45 kg /Capita/Day

Hazardous Waste

Hazardous waste materials are properly disposed as per the Hazardous andOther Wastes (Management and Transboundary Movement) Amendment Rules, 2016.

Hazardous waste collection, storage & disposal to authorized recyclers.

Table 3-7 Hazardous waste generation and Management

S.No TYPE OFWASTE

CATEGORY

SOURCE EXISTINGQUANTITY

T/A

QUANTITYINCREASE

DT/A

AFTEREXPANSIONQUANTITY

T/A

STORAGE/ DISPOSAL

1 Used or spentoil

5.1 PlantEquipment/ DG set

0.6 0.6 1.2 Being and will be sent to AuthorisedPreprocessors.

2 Chemicalsludge fromwaste watertreatment

35.3 ETP 4.8 7.2 12 stored within the Premises and disposedas Per the Guideline CPCB and TNPCBwhich will be send to TSDF Facility.

3 waste orresidues (notmade withvegetable oranimalmaterials)

23.1 ProcessPlant

18 22 40 Being and will be sent to AuthorisedPreprocessors/ reuse internally

27

4 wastes orresiduescontaining oil

5.2 PlantEquipment/ DGset/gearboxes andpumps

1.2 1.2 2.4 Being and will be sent to AuthorisedPreprocessors.

28

4. SITE ANALYSIS

4.1 Connectivity





existing premises at SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), Thervoykandigai SIPCOT

Industrial Park, (7.75 Acres/3.13 Ha). The site is located within SIPCOT Industrial Park.

The project site is SH 51 periyapalayam to puttur 6.7 km towards South and SH 52 Kverapettai

to Sathyavedu 5.49 km towards North. Nearest railway station is Gummidiponndi 14.58 km

towards East.The salient features of the project site given in Table 4-1, Geographical

coordinates of the project site are given in Table 4-2 Water bodies of the study area is given in

Table 4-3, Sensitive area of the study area is given in Table 4-4, Topo Map of the study area is

given in Figure 4-1 & Satellite imagery of the study area is given in Figure 4-2.

Table 4-1 Salient Features of the Project Site

S. No. Particulars Details1 Name of the Company M/s. Jesons Industries Limited2 Project Site Location SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B),

Thervoykandigai SIPCOT Industrial Park,Thervoykandigai Village,Gummidipoondi Taluk,Thiruvallur District, Tamil Nadu – 601 202, INDIA

3 Total Land Area 7.75 Acres (3.13 Ha)4 Site Co-ordinates of the project site Lat: 13°22'4.97"N Lon: 79°59'31.54"E5 Elevation 37 m AMSL6 Topography Plain7 Present land use Industrial (Thervoy Kandigai SIPCOT Industrial Park)8 Nearest Highway SH-51 from periyapalayam to puttur 6.7 km towards south

SH-52 from Kaverapetti to Sathyavedu 5.49 km towardsNorth

9 Nearest railway Station Gummidipondi – 14.8 km EastPonneri 22.7 km East

10 Nearest Airport Chennai International Airport 43.4 km towards south11 Nearest village Thervoykandigai 0.87 km

Periyapalayamr 9.16 km SE12 Nearest major city Thervoykandigai 0.87 km

13 Sea port Chennai port – 44 km SE

29

S. No. Particulars DetailsEnnore port – 39 km NE

14 River Arani River 8.2 km towards south15 Type of soil Brown soil

Table 4-2 Geographical Locations of the Project Site

Site Point Latitude & Longitude Directions

Site Centre 13°22'4.97"N 79°59'31.54"E -A 13º22’07.9”N, 79º59’34.7”E NEB 13º22’02.3”N, 79º59’34.7”E SE

C 13º22’02.3”N, 79º59’28.8” E SW

D 13º22’08.1”N, 79º59’28.8”E NW

The details of Water bodies & sensitive areas from the site boundary are given in Table

Table 4-3 Water Bodies of the Study Area 10 km Radius

S.No Name Distance (km) Direction

Inland water bodies1 Senkari Ammaneri Lake 0.86 N2 Thervoy kandigai Lake 0.87 E

3 Poovilambedu Pond 5.6 NE4 Kakkavakkam Lake 6.5 S

Table 4-4 Sensitive areas of the Study Area 10 km Radius

S.No Name Distance (km) Direction

1 Arani River 8.2 S2 Thervoy Reserve forest 2.8 NE

3 Periya Puliyur forest 2.2 S

4 Palem Range 7.8 W

5 Pulicat lake 21.4 NE

30

Figure 4-1 Topo Map of the Study Area

Figure 4-2 Satellite imagery of the Study Area (15, 10, 5 & 1 km)

10 km

5 km

1 km

15 km

31

4.2 Land form, Land use and Land ownership

The proposed expansion project is located at SF No. 32/2 & 33/2(a) Plot No. A-4/2 Part (B),

Therovoykandigai village, Gummidipoondi Taluk, Thiruvallur District – 601 202 and Tamil Nadu

State. The total land area is 7.75 Acres (3.13 Ha). Existing Factory coverage area is 5513 Sq.m,

Green belt utilized 2.69 Acres of (34.79%). The proposed expansion Factory coverage area is

4584.5 Sq. m and therefore future expansion is 0.47 Acres of (6.12 %). Available land area is

utilized for building, plant, road and pavement, green belt, landscaping uses. Land documents


The area break up detail for existing & expansion are in given in Table 4-5, the existing &

expansion site layout is enclosed as Annexure 4.

Table 4-5 Land Area Break up Details

S.No. DescriptionPresent

Area (Sq.m)Expansion (

Sq.m)Total (Sq.M)

Total Area inAcres Percentage %

1Factory coveragearea 5513 4507 10020

2.4731.95

2 Green belt 10911 No Change 10911 2.69 34.79

3Roads &Pavements 7355.77 No change 7355.77

1.8123.45

4Futuredevelopment area 6505 -4662 1920.5

0.476.12

5 Tank farm Area 183 No Change 183 0.04 0.586 Parking Area 325 77.5 402.5 0.09 1.287 ETP,STP,DM Plant 210 No change 210 0.05 0.678 Utilities 360 No Change 360 0.08 1.15

Total Plot Area 31363.087 N.A. 31363.087 7.75 100

Total Land Area: 7.75 Acres (3.13 Ha)

Existing Factory coverage Area: 5513 Sq.m

Proposed Expansion Factory coverage Area: 4584.5 Sqm

Existing Green Belt: 2.69 Acres i.e 34.79 % of Total land Area 7.75 Acres

4.1 Topography

Thiruvallur district, a newly formed district bifurcated from the erstwhile Chengalpattu district (on

1st January 1997), is located in the North East part of Tamil Nadu. The district is situated in the

North Latitude between 12°15' and 13°15' and East Longitude between 79°15' and 80°20'.

32

The district is surrounded by Kancheepuram district in the South, Vellore district in the West.

Bay of Bengal in the East and Andhra Pradesh State in the North. The district spreads over an

area of about 3422 Sq.kms.

4.2 Land use pattern

The majority of the study area is covered with crop land (46.93 %), followed by fallow land

(16.25 %) and water bodies (6.6 %). So, concern over the use of agriculture land, non-

agriculture land, forest land and water bodies etc., does not arise. The land use pattern of the

study area is given in Figure 4-3 & Table 4-6

33

Figure 4-3 Land use pattern of the Study Area

Table 4-6 Land us pattern of the Study Area

Total Project Study Area: 321.45 Sq.KmDescription % Sq.km Acres Ha

Cropland 46.93732 150.88 37283.26 15088Fallow land

16.25136 52.24 12908.79 5224Scrub land

8.962514 28.81 7119.11 2881Deciduous 8.43366 27.11 6699 2711Reservoirs/ Lakes/ Ponds 6.663556 21.42 5292.99 2142Scrub Forest 3.375331 10.85 2681.09 1085Plantation 2.404729 7.73 1910.12 773Rural 2.218074 7.13 1761.86 713River/ Stream/ Canals

2.130969 6.85 1692.67 685Forest Plantation

1.981646 6.37 1574.06 637Urban 0.510188 1.64 405.25 164Salt affected land

0.130658 0.42 103.78 42Total 100 321.45 79431.98 32145

34

4.3 Soil classification

Soil in the area have been classified into i) Red soil ii) Black soil iii) Alluvial soil iv) colluvial soil.

The major part is covered by Red soil of red sandy/clay loam type. Ferrugineous red soils are

also seen at places. Black soils are deep to very deep and generally occur in the depressions

adjacent to hilly areas, in the western part. Alluvial soils occur along the river courses and

eastern part of the coastal areas. Sandy coastal alluvium (arenaceous soil) are seen all along

the sea coast as a narrow belt.

4.4 Climate data from secondary sources

Table 4-7 Meteorological Observations

S.No Parameter Observation

1 Wind Direction SW-SE-W-WSW

2 Wind Speed Range 2 to 8.8 m/sec

3 Annual Average Rainfall 1211 mm

4 Average Wind Speed 3 m/sec

5 Temperature Range Max. Temp: 40°C

Min. Temp: 25°C

6 Average Temperature 32°C

7 Humidity Range (24hr) 49 to 79 %

8 Cloud cover Partly cloudy

4.5 Social Infrastructure available

The social infrastructure facilities available within in 10 km radius along with aerial distances

are given in Table 4-8.

Table 4-8 Project surrounding feature

S.No Industry Product Distance & Direction

1. Michelin India Pvt. Ltd. Tyres 1.17 Km, S

2. Phillips Carbon Black Ltd. Carbon Black 2.03 Km, S

35

3. Harsha Industries Engineering works 1.77Km SW4. Bekeart Indian Pvt. Ltd Engineering 1.1 Km, S5. Harsha Glass Glass 1Km , SW

6. Kamachi Sponge and Power Sponge iron and 11Km , NE

4.6 Existing infrastructure

a. Land

The Plant facilities are spread over 7.75 acres Land which is completely fortified and protected

on all four sides by boundary walls.

b. Buildings

Total built up area is divided into various sections like Administration, Canteen, Toilets & other

utilities etc. There is adequate space & provision for operations.

c. Plant Machinery & Utilities

The Plant Facilities have been designed and set up with the objective to carry out almost all

processes. Details plant machinery & utilities are given in Table 4-9

Table 4-9 List of Existing & proposed Reactors,Utilities and Storage tanks

Sr. Reactor Sets ( Capacity ) Existing New Total1 SS Reactor set with Accessories (25 Mt.) 2 6 82 SS Reactor set with Accessories (10 Mt.) 2 0 23 SS Reactor set with Accessories ( 1 Mt.) 1 0 14 SS Blender ( Capacity 30 Mt.) 0 4 4

Utilities1 Thermopack - Capacity 850 Kg/ hour 1 2 32 Cooling Tower - 300 TR 2 3 53 Chilling Plant - Capacity - 500TR 0 1 14 Diesel Generator Capacity - 750 KVA 0 1 1

( for Backup )5 Fire Hydrant Systems 1 0 16 De mineralised water Plant Capacity 100 TPD 1 2 3

7 ETP Plant - Capacity- 8 KLD ( Enhancement to 20 KLD) 1 0 1

8 STP Plant - Capacity - 4 KLD ( Enhancement to 10 KLD)9 Evaporator ( Capacity 5 KL) 1 1 2

36

Storage Tanks1 RM Storage tanks Capacity 35 Mt. 9 13 222 Finished goods Storage tanks Capacity 35 Mt. 4 20 243 Furnace Oil Storage tank - Capacity 35 Mt. 1 0 1

Process Equipment’s:

Reactors Storage Tanks Ball Mills

ii. Machinery / Utility Equipments;

Thermo pack Cooling towers DG sets Chilling plant Air compressors Pumps Chilled water plant Wet Scrubber DM water plant ETP STP

iii. Safety Equipments:

Fire Hydrant System Fire Extinguishers Fire Alarm System Eye wash fountain / Safety Showers Emergency PPE cupboards Wind Sack Smoke Detector system Self-Contained Breathing Apparatus Fire suit VOC Monitoring Systems

37

5. PLANNING BRIEF

5.1 Planning concept





existing premises at SF No. 32/2 & 33/2(a) / Plot No. A4/2 (Part B), Thervoykandigai SIPCOT

Industrial Park, (7.75 Acres/3.13 Ha). The site is located within SIPCOT Industrial Park.

The project site is well connected by highways and easy access to railway station

5.2 Population Projection

For proposed construction requirements, around 100 people will be mobilized from nearby

areas. For operational phase, there will be 100 people including staff and contract workers

working at 3 shifts.

Man power of the project

Description Existing New additionTotal

Construction OperationalContract 18 Operational 82 100 100

Permanent 82 18 100Total 100 100 200

5.3 Land use planning

The Total land available for the proposed project is about 7.75 Acre (3.13 Ha), Existing Factory

coverage area is 5513 Sq.m, Green belt utilized 2.69 Acres of (34.79%). The proposed

expansion Factory coverage area is 4584.5 Sq. m and therefore future expansion is 0.47 Acres

of (6.12 %). Available land area is utilized for building, plant, road and pavement, green belt,

landscaping uses.

5.4 Assessment of Infrastructure Demand

38

The proposed project is to expand the existing manufacturing unit & increase in production

capacity with addition of product mix within the existing premises. The site is located within

Thervoykandigai SIPCOT Industrial Park.

5.5 Amenities/Facilities

The existing site is having Canteen facility for employees, Occupational Health Center (OHC)

and safe Assembly points on emergency etc.

39

6. PROPOSED INFRASTRUCTURE

6.1 Industrial Area

Jesons Industries Ltd. proposes to expand the existing manufacturing unit & increase in

production capacity with addition of product mix within the existing premises at SF No. 32/2 &

33/2(a) / Plot No. A4/2 (Part B), Thervoykandigai SIPCOT Industrial Park, (7.75 Acres/3.13 Ha).

The site is located within SIPCOT Industrial Park. No housing development is proposed.

6.2 Green belt

The total site area is 7.75 acres (3.13 Ha). The green belt is 2.69 acres i.e 34.79 % of the total

land area.

6.4 Connectivity

The project site is SH 51 periyapalayam to puttur 6.7 km towards South and SH 52 Kverapettai

to Sathyavedu 5.49 km towards North. Nearest railway station is Gummidiponndi 14.58 km

towards East.

6.5 Drinking Water Management

Drinking water facility is available. Jesons has RO plant to generate drinking and process water

which we store in a storage tank. Water quality analysis is done on regular basis at in-house

Quality Control dept and periodically analysis is done at external approved laboratory.

6.6 Sewerage system

Sewage is generated from domestic use and it’s treated in Sewage Treatment Plant of 7 KLD

and the treated sewage is used for green belt development.

6.7 Social Infrastructure

The proposed project is to expand the existing manufacturing unit & increase in production

capacity with addition of product mix within the existing premises. The site is located within

Thervoykandigai SIPCOT Industrial Park.

6.8 Industrial waste management

40

S.No Description Sources Mitigation Measures1 Air Environment D.G. sets

Thermopack Process There may be

small amount of suspendeddust particles in air duringconstruction phase

DG sets: Adequate stack height 11 m AGLas per TNPCB Norms

Wet scrubbers with stack height 15 m AGL. Condenser for each reactors, there is no

process emission. There may be small amount of suspended

dust particles in air during constructionphase which will be controlled by dustsuppression measures like sprinkling ofwater. Gases generated during welding ofsteel structures will be negligible and willpose no risk to environment

2 Noise Environment DG Sets Compressors & Pumps

Existing BIS approved stand by DG setused with acoustic enclosure as TNPCBnorms

Operation involves transfer of productproducing negligible noise or vibration.During mechanized construction phase,some noise may be generated. Due to arcwelding process for construction of tanks,some light too may be emitted the sameshall be shielded during construction.

Increase in Noise due to movement oflorries only during construction

3 Water Environment Industry use Domestic waste water

There is no process effluent generation,effluent generated from floor and vesselwashings, scrubber, DM plant etc. Zeroliquid discharge system

Domestic wastewater treated in STP &reuse for green belt

4 Solid & Hazardouswaste

Used oil/spent oil Organic waste

Organic waste collection in binsand composting.

Hazardous waste materials areproperly disposed as per theHazardous andOther Wastes (Management andTransboundary Movement)Amendment Rules, 2016.

Hazardous waste collection, storage &disposal to authorized recyclers.

41

7. REHABILITATION AND RESETTLEMENT (R &R) PLAN

7.1 Policy to be adopted (Central/ State)

Jesons Industries Ltd. proposes to expand the existing manufacturing unit & increase in

production capacity with addition of product mix within the existing premises at SF No. 32/2 &

33/2(a) / Plot No. A4/2 (Part B), Thervoykandigai SIPCOT Industrial Park, (7.75 Acres/3.13 Ha).

The site is located within SIPCOT Industrial Park. No housing development is proposed.

42

8. PROJECT SCHEDULE AND COST ESTIMATE

8.1 Likely date of start of construction and likely date of completion

24months from the date of getting all statutory approvals / Licences.

8.2 Estimated project cost

Expansion Project cost is Rs. 15 crores.

43

9. ANALYSIS OF PROPOSAL

9.1 Financial and social benefits

Financial:

Annual Turnover 71.5 Crores for last year

Social Benefit:

Employment will be provided to local community as per the requirement.

CSR benefit to local community:

Table 9-1 CSR Details Proposed

S. No Activity 2017 -2019 2019-2021 Total

1 Social Infrastructure 15,00,000 15,00,000 30,00,000

2 Prime Minister relief fund 25,00,000 25,00,000 50,00,000

Total 40,00,000 40,00,000 80,00,000

Green belt benefits to the environment:

M/s. Jesons Industries Limited maintaining green belt inside the factory premises and also

planted trees periphery of the boundary for environmental protection

44

10. CONCLUSION

The proposed project is to expand the existing manufacturing unit & increase in

production capacity within the existing premises, alternate site is not considered.

Zero liquid discharge concepts are followed and the treated waste water is being reused

for Cooling tower & green belt

Rain water harvesting system is adapted.

The project site shall require no displacement of habitation as it is located away from the

habitation area and the expansion is proposed in Existing land area.

Socio-economic benefit to the locals as it would provide both direct employment and

indirect employment the operation of the plant.

There will be positive impact on social conditions in and around the site due to the

proposed assignment.

The marginal impact due to the proposed assignment will be fully mitigated by the

Environmental Management Plan (EMP).

.