for mining - vist group · ― selection of parameters of drilling and blasting operations...
TRANSCRIPT
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― What are the current trends in fleet management and digitalization in mining operations?
― How does teleoperated mining equipment affect production efficiency?
― How can you find a balance between efficiency and safety?
We have the answers!
GET THE MOSTOUT OF YOUR MINE
Contents
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Mine management solutions
Health and safety in mining
Intelligent mine. Autonomous mining operations
Drilling and payload monitoring solutions
AI solutions
Zyfra Mining network of branches. Contacts
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Zyfra Mining (part of Zyfra Group) is an international company in the field of development and implementation of information technologies for the mining industry and metallurgy. Since 1988 Zyfra Mining (formerly VIST Group) has been a leader in automation of large mining companies in Russia and the CIS countries. The company also successfully cooperates with mining companies in Africa, Asia and the Middle East. The divisions, branches and partners of Zyfra Mining are located in Russia, Ukraine, Kazakhstan, India, Morocco, Peru, Chile, South Africa and other regions of the world with developed mining industry. In total, Zyfra Mining has implemented more than 70 projects around the world among leading mining companies.
For the last 7 years we have been investing in future technologies in mining, such as autonomous dump trucks, autonomous drilling rigs and predictive analytics for different applications in mining.
We believe that autonomous vehicles are the key to innovation in the mining industry. We create digital mines and data analytics for safety and production efficiency.
End-to-end integration of all management and production levels resulting in new types of business opportunitiesUse big data analytics and artificial intelligence for decision makingNew types of business model created at the intersection of advanced technologies, new competences and upgraded business processes
Increasing ― Operational effciency ― Utilization and KPI ― Equipment performance, availability
and health ― Labor productivity ― Safety
ProductivityFrom mine to mill digitalization and predictive analytics for different applications in mining
― High-precision drill navigation and operator assistance ― Autonomous drilling ― Mobile application for blast engineers ― Optimization and automatic dispatching ― Real time and historical KPIs ― Autonomous haulage ― Quality management using high-precision navigation
for excavation ― Loading assistance for operators ― Teleoperation/remote control ― Mobile application for mine engineers ― In-pit blending ― Stockpile management
Decreasing
What is digital mining?
Digital technologies in mining
― Operational cost ― Negative staff influence ― Maintenance cost
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Safety ― Environment,
health and safety management system
― Collision avoidance
― Fatigue monitoring systems
ZYFRA OPENMINE.MINE FLEET MANAGEMENT SYSTEM
From business needs
― Reduce influence of the human factor on the productivity of the fleet and mining equipment
― Reduce cost of repair and maintenance of equipment ― Allows optimal automatic distribution of haul trucks for excavators and unloading
points, taking into account the planned quality and volumes in warehouses ― Increase production volumes using the current amount of equipment
To benefits
― Increase productivity of excavators and trucks in the mine operations complex up to 15%*
― Reduce OPEX cost up to 8%* ― Reduce costs by saving fuel up to 10%* ― Reduce non-technological downtime up to 80%*
Through key drivers
― Dynamic optimization enables distribution of haul trucks along routes in an open cycle in accordance with the multi-criteria optimization factor
― Optimization of shift changes, break times, refueling, etc. ― Monitoring and management of haul trucks’ loading violations, operators KPI ― Monitoring of production parameters and vehicles health monitoring ― Real-time reporting management, prompt provision of information about the volume
and quality of the company’s work to senior management ― Performance forecasting and plan implementation ― Predictive analytics
$1.3M* >70annual savings
open pits operating with Zyfra OpenMine
Automatic dispatch system and optimization of the operations
*The average figure for an enterprise with a production volume of 10 million tons4 5
From business needs
― Control of execution of production tasks ― Increasing the efficiency and accuracy of production management ― Increase of efficiency of use of equipment ― Increase staff safety during operations ― Reduced costs ― Control of the volume and content of the ore flow
To benefits
― Increase of labor discipline and reduction of non-production downtime for reasons of human factor
― Increase the coefficient of technical readiness of equipment to 5%* ― Increase the coefficient of equipment using to 10%* ― Reduced unplanned downtime to 7%* ― Reduction of maintenance and repair costs ― Reducing the number of accidents and injuries
Through key drivers
― Automatic control of the execution of operations for the extraction and transportation of ore, taking into account indicators of the volume and quality of the ore flow
― Automatic control of operational parameters of equipment and modes of its operation (operation time, downtime, etc.)
― Flow control at all stages of production ― Scheduling work with operational dispatch ― Collision avoidance and reduce personal injuries ― Positioning of personnel and equipment ― Introduction of an electronic digital signature system
24/7 efficient work of the underground mine
ZYFRA UNDERGROUND. DISPATCHING, POSITIONING AND SAFETY MANAGEMENT OF UNDERGROUND MININGOptimal and safe management of underground mining
*The average figure for an enterprise with a production volume of 3–5 million tons6 7
From business needs
― Safety issues due to the human factor, availability of personal protection, condition of assets and type of work performed – should be taken into consideration while sending a worker to a job
― Safety violations should be resolved in a timely manner and taken into consideration during work order creation
― A risk should be quantified and managed taking into consideration the condition of assets and personnel qualification level
To benefits ― Reduce LTIFR up to 2.5 times ― Reduce penalties from authorities ― 40% reduced repeated safety violations ― Reduce routine task load of mid-level management – more time for analytics ― Reduce personal injuries and interruptions to production as a result
Through key drivers
― Pre-shift risk monitoring, qualification and annual training checks before work order creation
― Tracking of performance and personnel KPIs ― Deep analytics and risk evaluation ― Mobile application for workers – all risk and safety issues display
immediately in a system
+9000 40+activeusers implementations
ZYFRA SAFETY• Complete health, safety and risk
management systems at industrial sites • Combined employee health• Safety and risk-based process safety
systems application
Underground, open pits, processing plants
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From business needs
― Manage (or control) significant costs related to infrastructure development in remote areas and harsh geotechnical conditions
― Make the most efficient use of mining equipment and dump trucks ― Solve a problem – lack of skilled labor ― Comply with strict requirements on around occupational health and safety in open-
pit mine ― Lasting impact of the human factor on industrial and planning processes of mining ― Changing the parameters of geotechnology (angles of slopes, width of roads,
width of loading areas etc)
To benefits
― No people in dangerous areas ― Haul trucks and excavators: increase utilization up to 25%, reduce payroll,
reduce consumables, rreduce costs for maintenance works by 15% per year ― Drilling rigs: increase utilization up to 35%, reduce payroll, reduce consumables,
reduce costs for maintenance works by 15% per year
Through key drivers
― Multipurpose system to make haul trucks fully autonomous ― Intelligent teleoperation with augmented reality for loaders, shovels, dozers,
graders and other on-site machines ― Automatic dispatch of autonomous mining equipment
24•7•365 make your mine work
INTELLIGENT MINE. UNMANNED MINING OPERATIONSAutonomous dump trucks and teleoperated equipment
Get the most from your mine
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From business needs
― Increase productivity of drilling rigs ― Monitor compliance of the well grid and the depth of drilling ― Reduce explosives consumption ― Reduce re-drilling volume
To benefits
― Increase productivity of drilling rigs up to 25%* ― Reduce fleet of drilling rigs up to 25%* ― 75%* of the cost of drilling and blasting operations can be managed with the
help of the system ― Reduce cost of cutters and increase availability ― Reduce volume of secondary drilling up to 10%*
Through key drivers
― Automated navigation of the drilling rig to drillhole without use of physical control points with accuracy of navigation up to 5 cm
― Monitoring of drilling parameters in order to calculate charge strength ― Automatic collection of information regarding holes drilled ― Track operating uptime and downtime of the drilling rig ― Provide feedback to drill operator regarding task adjustment ― Autonomous drilling and teleoperation
$1.5M annualsavings
ZYFRA PRECISION DRILL.AUTOMATED DRILLING AND BLASTING CONTROL SYSTEMBased on high-precision navigation
actual wells mapping
project plan and actual wells mapping
*The average figure for an enterprise with a production volume of 10 million tons12 13
From business needs
― Real-time teeth control ― Real-time tooth absence or damage alerts ― Depreciation control and crack detection on excavator teeth
To benefits
― Reducing equipment downtime ― Excavator continuous operation ― Downstream equipment breakdown prevention ― Shovel damage protection ― Improving production safety: people are no longer involved in hazardous
work related to the tooth extraction
Through key drivers
― Through key drivers ― Implementation of an Artificial Intelligence System ― Using machine vision for process automation ― Integration with an external dispatch system ― Automatic data collection and analytics (On-Edge) ― Autonomous system operation
ZYFRA BUCKETCONTROL. Excavator real-time teeth control
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Workflow
The system detects bucket
movements in the frame
Images are analyzed for teeth
detection on each frame
In addition, the tooth wear is
also monitored and in case of
cracks, an alert is sent to the
system
If during N frames (N is user defined) the system can’t
find a tooth, it sends an alarm
that the tooth is lost
All data is sent to
a centralised server if
a connection is available
From business needs
― Accurate independent evaluation of drilling and blasting operations ― Drilling & blasting costs reduction ― Selection of parameters of drilling and blasting operations depending on geological
exploration data
To benefits
― Automated granulometric analysis throughout the whole depth of rock formation ― In-bucket analysis, there is no need of additional works ― Better than solutions based on echo and and lidars radars ― The data is stored locally, there is no errors due to ores mixing on mineral
processing factory ― Both, ore and overburden, can be analysed
Through key drivers
― Development of artificial neural network models ― Computer vision for process automation ― Automatic data collection and analysis ― Training the model on historical data to get accurate recommendations for drilling
and blasting parameters ― Integration with an external dispatch system
ZYFRA FRAGMENTATION.Fragmentation analysis in each shovel's bucket
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Increase in excavator productivity by 3%
ZYFRA MINING — A BROAD NETWORK OF BRANCHES AND SUBSIDIARIES
Among our 70+ customers
Our subsidiaries
Our partners
Johannesburg
Casablanca
Moscow
Lima
Santiago
SerbiaTurkey
IndiaVietnam
Helsinki
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Finland(Zyfra Group Headquarters)Pasilankatu 2, 00240 Helsinki+358 942 72 50 [email protected]
Morocco140 Boulevard Zerktouni, Palmier Business Center, Casablanca, Morocco+212 5 22 42 17 [email protected]
PeruAv. Primavera, № 607, Int. 501 Chacarilla del Estanque, San Borja, Lima, Peru+51 (01) 680 2609 ext: [email protected]
ChileMariano Sánchez Fontecilla 310. Oficina 4115 Las Condes, Santiago, Chile+56 (9) 9822 [email protected]
Kazakhstan99, Al-Farabi Av. office 50, Almaty, 050060+7 (727) [email protected]
RussiaLeninskiy avenue, 15A, Moscow, Russia, 119071+7 (499) 759-46-40+7 (499) [email protected]@zyfra.com
Contacts
zyframining.comzyfra.com
Brazil
Almaty