for expansion of steel manufacturing unit by...

29
1 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION OF STEEL MANUFACTURING UNIT BY REPLACING EXISTING INDUCTION FURNACE AND ADDING A ROLLING MILL By M/S JAY AAY ALLOYS PVT. LTD. Trilokpur Road, Kala Amb, Tehsil- Nahan, District- Sirmour (H.P.) Prepared by CHANDIGARH POLLUTION TESTING LABORATORY- EIA DIVISION (QCI/ NABET Certificate No: NABET/EIA/1619/SA 057) Address: E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055. Contacts: 0172-4669295, 5090312 E-mail: [email protected] / [email protected] Website: www.cptl.co.in

Upload: others

Post on 09-May-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

1 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

PRE-FEASIBILITY REPORT

FOR

EXPANSION OF STEEL MANUFACTURING UNIT BY

REPLACING EXISTING INDUCTION FURNACE AND ADDING A

ROLLING MILL

By

M/S JAY AAY ALLOYS PVT. LTD. Trilokpur Road, Kala Amb, Tehsil- Nahan, District- Sirmour (H.P.)

Prepared by

CHANDIGARH POLLUTION TESTING LABORATORY-

EIA DIVISION (QCI/ NABET Certificate No: NABET/EIA/1619/SA 057)

Address: E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055.

Contacts: 0172-4669295, 5090312

E-mail: [email protected] / [email protected]

Website: www.cptl.co.in

Page 2: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

2 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

INDEX

1.0 EXECUTIVE SUMMARY 4-7

2.0 INTRODUCTION OF PROJECT & PROPONENT 8-10

Introduction 8

Partner background 8

Brief Description 9

Need of the project 9

Employment Generation 10

3.0 PROJECT DESCRIPTION 10- 19

Category of project 10

Location of Project 11

Alternate site selection 15

Size & magnitude of operation 15

Manufacturing Process details 15

Raw material & product details 17

Resources optimization 17

Sources of water 18

Quantity of waste generation 18

4.0 SITE ANALYSIS 20

5.0 DESCRIPTION OF THE ENVIRONMENT 21

6.0 ENVIRONMENT IMPACT & MANAGEMENT PLAN 23

7.0 PROPOSED INFRASTRUCTURE 27

8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 28

9.0 PROJECT SCHEDULE & COST ESTIMATES 28

10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 28

11.0 CSR ACTIVITIES 29

Page 3: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

3 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

LIST OF FIGURES:

1.0 Location of Project 5

3.1 Location map goggle 12

3.2 General Location Plan 13

3.3 Layout plan 14

3.4 Process Flow chart 16

LIST OF TABLES:

1.1 Détails of Area 6

3.1 Project détails 10

3.2 Project Co-ordinates 11

3.3 Raw material & Product 17

5.1 Primary data Description 22

Page 4: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

4 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

M/s Jay Aay Alloys Pvt. Ltd.

Trilokpur Road, Kala Amb, Tehsil – Nahan, Distt- Sirmour, Himachal Pradesh.

Location Co-ordinates: Latitude : 30°30'14.59" N, 30°30'16.05" N,

30°30'15.06" N, 30°30'13.31" N,

Longitude : 77°12'32.28"E, 77°12'35.59"E,

77°12'38.27"E, 77°12'34.99"E,

Elevation : 340 m

Total project cost: - Rs 780.65 Lakhs (after expansion)

- The location of the project site is given in Figure 1.0 on map of India and other area

details are given in Table 1.1

Page 5: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

5 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Figure 1.0

Location of the Project Site

Page 6: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

6 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

TABLE – 1.1

DETAILS OF THE AREA

S. No. Particulars Details

A. Location details

1. Location

a Village/ Town/Plot No. Kala Amb

b Tehsil Nahan

c District Sirmour

d State Himachal Pradesh

e Latitude 30°30'14.59"N,30°30'16.05"N,

30°30'15.06" N, 30°30'13.31" N

f Longitude 77°12'32.28"E,77°12'35.59"E,

77°12'38.27"E, 77°12'34.99"E

2. Topo sheet No. H43L2, H43L3, J43L6, H43L7

3. Project Area Total Area – 4.77 Acres

B. Production Capacity Existing:

Steel Ingots/ Billets- 29,400 TPA

After Expansion:

Steel Ingots/Billets- 1,26,000 TPA

Round, Square, TMT - 1,20,000 TPA

Bars, Angle,Channel, Flats , MS Pipes etc.

C. Environmental settings

1. Nearest Village Project exists in Village- Kala Amb.

2. Nearest City Nahan

3. National Highway/State Highway/ Express Highway Ambala- Nahan-Dehradun Highway is

about 1 km

4. Nearest Railway Station Ambala Cant Jn Rail Way Station is major

railway station 45 KM near to Kala Amb

5. Nearest Airport Chandigarh Airport approx. 45 km

6. National Parks/ Wild Life Sanctuaries/ Biosphere

Reserves within 10 km radius

Nil

Page 7: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

7 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

7. Reserved / Protected Forest within 10 km radius

(Boundary to boundary distance)

No Reserved Forests exists within 10 km

radius.

8. Nearest water bodies Markanda River approx 1 Km

9. Source of Water Ground water Existing tube-well

10. National/Inter-national boundary Haryana State Boundary is about 1.5km

11. Seismic Zone Seismic Zone – IV

D. Cost details

1. Capital Cost of the project Existing - Rs 280.65 Lakhs

Proposed -Rs 500.00 Lakhs

Total -Rs 780.65 Lakhs

2. Total cost for Environmental Management Plan

(EMP)

Rs 90 Lakhs

Page 8: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

8 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

2.0 INTRODUCTION OF THE PROJECT AND PROPONENT

M/s Jay Aay Alloys Pvt. Ltd. is already manufacturing Steel Ingots/ Billets at Kala Amb,

Trilokpur Road, Tehsil- Nahan, District Sirmour, Himachal Pradesh. It is proposed to enhance

the capacity of their unit by replacing the existing furnace of 7 TPH with 2 no’s of Induction

furnaces of capacity 2X 15 TPH and also increase the capacity of existing Rolling Mill. The

total project cost of the unit after expansion will be Rs 780.65 Lacs. The project has already

4.77 acres land. No additional land is required for expansion.

As per G.O.I Notification dated 14/09/2006 any change in product/expansion required

Environmental Clearance. Accordingly They are submitting Form No- I along with Pre-

Feasibility Report and other relevant documents for getting Environmental Clearance. Further,

the project site falls within 5 km radius of the inter-state boundary of Haryana, as such the

project is to be treated as Category ‘A’ and thus the environmental clearance will be given by

the Ministry of Environment Forest and Climate Change, GOI, New Delhi.

I. Partner’s Background:

M/s Jay Aay Alloys Pvt. Ltd. is a Private Limited Company. The Directors of the company are

as under:

1. Sh. Ashok Kumar

2. Mr. Gaurav Gupta

3. Mr. Amrish Gupta

II. Brief description of nature of the project.

In view of the tremendous market potential of Steel, promoters have decided to expand the

capacity of the existing Steel Plant by replacing the existing furnace 7 TPH with 2 no’s of

Induction furnaces of capacity 15 TPH each and also increase the capacity of existing Rolling

Mill. Addition in the existing plant would improve the overall profitability of the project

making it financially more viable. The production details of unit existing & proposed are as

under:

Page 9: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

9 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Product Name Existing

(TPA)

Additional

(TPA)

Total

(TPA)

Steel Ingot/Billets 29,400 96,600 1,26,000

Round, Square, TMT/MS Bars, Angle,

Channel, Flats, MS Pipes etc

25,000 95,000 1,20,000

III. Need for the project and its importance to the country and or region.

The economy of India is the seventh-largest economy in the world measured by nominal GDP

and the third-largest by purchasing power parity (PPP). The country is classified as a newly

industrialized country, one of the G-20 major economies, a member of BRICS and a

developing economy with an average growth rate of approximately 7% over the last two

decades. This growth rate has a great impact on domestic consumption of steel as well as

export potential to other countries. As a result of this, the demand for iron & steel remains

extremely good, this would continue for next 10 years if not less, since the per capita

consumption of steel in India is still very low compared to other developed countries. For

rapid development of economy and infrastructure of the country it is necessary to increase the

production of steel within the country.

National Steel Policy – 2005 has the long term goal of having a modern and efficient steel

industry of world standards in India. The focus is to achieve global competitiveness not only

in terms of cost, quality and product-mix but also in terms of global benchmarks of efficiency

and productivity. The Policy aims to achieve over 100 million Metric Tonnes of Steel per year

by 2019-20 from the 2004-05 level of 38 mt. This implies an annual growth of around 7.3%

per year since 2004-05.

The above strategic goal is justified on the ground that steel consumption in the world, around

1000 Million Metric tonnes in 2004, is expected to grow at 3.0 percent per annum to reach

1,395 Million Metric Tonnes in 2015, compared to 2 percent per annum in the past fifteen

years. China will continue to have a dominant share of the world steel demand. At home, the

Indian growth rate of steel production over the past fifteen years was 7.0 percent per annum.

The projected growth rate of 7.3 percent per annum in India compares well with the projected

Page 10: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

10 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

national income growth rate of 7-8 percent per annum, given an income elasticity of steel

consumption of around 1.

IV. Employment Generation (Direct and Indirect) due to the project.

Direct employment: - for expansion additional 10 Persons will be required. Total Number of

manpower after expansion will be 60 No’s.

3.0 PROJECT DESCRIPTION:

I. Category & type of project including interlinked and interdependent projects, if any.

The project falls in Category ‘B’ under schedule 3(a) Non toxic Secondary Metallurgical

processing industry with capacity > 30,000 TPA in EIA Notification, 2006. Further, the

project site falls within 5 km radius of the inter-state boundary of Haryana, as such the project

is to be treated as Category ‘A’ and thus the environmental clearance will be given by the

EAC Industry-I, Ministry of Environment Forest and Climate Change, GOI, New Delhi.

Details of project is given in Table-3.1

TABLE-3.1

S.

No.

PARTICULARS EXISTING PROPOSED TOTAL

A EXISTING & PROPOSED CAPACITY OF FURNACES & ROLLING MILLS

Induction Furnace 7 TPH (To be

Replaced) , Rolling

Mill, Concast

2× 15 TPH Induction Furnace, & expand

existing Rolling Mill

B PRODUCTS

1. Steel Ingots (TPA) 29,400 96,600 1,26,000 2. Round, Square, TMT/MS

Bars, Angle, Channel,

Flats, MS Pipes etc

25,000

95,000

1,20,000

C RAW MATERIAL

MS Scrap, Ferro Alloys,

Sponge iron etc (TPA)

32,634 1,07,226 1,39,860

D GENERALS

Page 11: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

11 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

1 Project Cost (Lakhs) Rs 280.65 Rs 500.00 Rs 780.65

2 Land (Acres) 4.77 NIL 4.77

3 Power (KVA) 4800 1200 6000

4 Manpower (no’s) 50 10 60

5 Working days 24 hrs 350 working days in year

II. Location (map showing general location- Figure-3.1, specific location- Figure-3.2, and

project boundary & project site layout- Figure-3.3) with coordinates.

LOCATION: The proposed project site is located at Village – Kala Amb, Trilokpur road, Tehsil- Nahan,

Distt. Sirmour, Himachal Pradesh. The coordinate of project site is given in Table 3.2. The

location plan on goggle of project is given Figure-3.1 & general plan is given in Figure 3.2.

The layout plan of the project showing different activity is given in Figure 3.3.

Table-3.2

LATITUDE 30°30'14.59"N,30°30'16.05"N,

30°30'15.06" N, 30°30'13.31" N

LONGITUDE 77°12'32.28"E,77°12'35.59"E,

77°12'38.27"E, 77°12'34.99"E

Page 12: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

12 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Figure-3.1

Google Location map

Page 13: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

13 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Figure-3.2 Location map General

PROJECT

SITE

NAHAN

NH-72

SADHURA

KALA AMB

TRILOKPUR

Page 14: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

14 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Figure-3.3 Layout Plan

Page 15: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

15 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

III. Alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

Addition will be done within existing premises. So, consideration of alternate site was not

applicable.

IV. Size or magnitude of operation.

Existing plant is having Induction furnace 7 TPH .Now, it is proposed to enhance the capacity

of plant by replacing existing furnace with 2 no’s of Induction furnaces of capacity 15 TPH

each and also increase the capacity of existing Rolling Mill. After expansion the production

details will be as under:

Product Name Existing

(TPA)

Additional

(TPA)

Total (TPA)

Steel Ingot/billets 29,400 96,600 1,26,000

Round, Square, TMT/MS Bars,

Angle, Channel, Flats , MS Pipes

etc

25,000 95,000 1,80,000

V. Manufacturing Process details (a schematic diagram flow chart showing the project

layout, components of the project etc. should be given)

MS Scrap is put into the induction furnace pot through magnetic conveying system, where it

is heated to 1800 0C. Scrap is melted and is heated for about 100 minutes. In the molten steel

some ferroalloys are added according to the carbon contents in the scrap. The molten steel is

then put into the moulds with the help of hydraulic system where, after cooling, the product is

taken out from the moulds and the same is ready for further use. The process flow chart of

manufacturing process is given Figure 3.4

Page 16: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

16 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

RAW MATERIAL

(400 TPD)

CONCAST MACHINE

(364 TPD)

INGOTS/ BILLETS

(360TPD)

ROLLING

FIGURE-3.4

FLOW CHART OF MANUFACTURING PROCESS

MELTING & REFINING

PROCESS

(400 TPD)

BURNING LOSSES

(20 TPD)

SLAG

(16 TPD)

APCD DUST

(0.003 TPD)

MILL SCALES

FINISHING

FINAL PRODUCT

Page 17: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

17 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

VI. Raw material required along with estimated quantity, likely source, marketing area

of final products, Mode of transport of raw Material and Finished Product.

The details of product quantity and source of raw material required are given in the Table 3.3.

TABLE-3.3

PRODUCTS EXISTING PROPOSED TOTAL

1 Steel Ingots/ Billets (TPA) 29,400 96,600 1,26,000

2 Round, Square, TMT/MS Bars,

Angle, Channel, Flats, MS Pipes

etc

25,000 TPA 95,000TPA 1, 20,000TPA

RAW MATERIAL

1

MS Scrap, Ferro Alloys, Sponge

iron etc (TPA)

32,634 1,07,226 1,39,860

2 Source & Transport Local Market & transport through covered Trucks.

VII. Resource optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

Water:

As this project is based on Zero Discharge, 100% recycling of water will be done in the

process.

Solid/ Hazardous waste:

The existing quantity of slag is 3.0TPD and is being used for filling of low lying area. Total

quantity of slag after expansion will be 16 TPD and will be used in filling of Low lying area

and in Road Making.

Hazardous waste generated (0.02 kl/annum) from DG sets in the form of used oil is being re-

used as lubricants within the industry. The APC dust is also covered under hazardous waste.

The quantity of APCD dust after expansion will be 3 Ton per annum. The APCD dust will be

sent to TSDF site for final disposal.

Page 18: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

18 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

VIII. Availability of water its source, Energy/power requirement and source should be

given.

Water requirement met through existing tube well. The detail of water requirement existing &

after expansion is given below:-

DESCRIPTION EXISTING PROPOSED TOTAL

Domestic 8 KLD 6 KLD 14.0 KLD

Cooling (makeup water) 24 KLD 39 KLD 63.0 KLD

Total 32 KLD 45 KLD 77.0 KLD

Power requirement of existing & proposed along with source is given below:-

DESCRIPTION EXISTING PROPOSED TOTAL

Power Requirement 4800 KW 1200 KW 6000 KW

Source Himachal Pradesh Power Corporation Limited, HP

IX. Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/ disposal.

Liquid effluents- Proposed project is based on ZERO discharge. There are no generations of

trade effluents from process. The waste water generated from domestic & cooling tower is

being treated through septic tank and use for plantation within premises. After expansion

project proponent proposed to install STP for treatment of domestic waste water. The treated

water will be used for cooling purpose.

Solid Waste –

Slag is being used in filling of Low lying area and in road making. Used oil from DG sets is

used as lubricants & dust from APCD sent to TSDF site for final disposal.

Flue Gas Management

The air pollution will be the result of the heating and melting process in the induction furnace.

The gaseous emissions coming out of the mouth of the furnace crucible need treatment before

discharging it into the atmosphere.

Page 19: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

19 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

The gaseous emissions will comprise of vapours/fumes, suspended particles, and some gases.

The vapours are, primarily, of metals (iron) and metal oxides (in very low quantities). Dust

and metal particles also contribute to the suspended particulates. Gaseous pollutants are,

mainly, carbon di-oxide, carbon mono-oxide, and nitrogen oxides, though in very low

amounts. The suspended particulate matter (SPM) concentration will be about 1500-2000

mg/NM3. Most of the particulates (about 75%) are expected to have size in the range of 1-5

microns. The emissions (after dilution) will have temperature of <150°C. As per the

applicable statutory norms, the SPM level in the gas emission, at discharge point, shall not

exceed 150 mg/NM3.

Page 20: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

20 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

4.0 SITE ANALYSIS

I. Connectivity:

➢ NH-74 Ambala-Nahan- Dehradun Highway is well connected with the project.(1.0KM)

➢ Ambala Cant Jn Rail Way Station is major railway station 45 KM near to Kala Amb.

The regional road network comprises of Ambala- Nahan -Dehradun Highway (NH-74) and

forms the major spine. In fact the entire road network gravitates along this major spine. The

project exists in village – Kala Amb, Trilokpur road, Tehsil- Nahan, Distt- Sirmour, Himachal

Pradesh.

II. Land Form, Land use and Land ownership:

Industrial Land is registered in name of Jay Aay Alloys Pvt. Ltd. The land is already use for

industrial purposes.

III. Existing land use pattern (agriculture, non-agriculture, forest, water bodies

(including area under CRZ), shortest distances from the periphery of the project to

periphery of sanctuary, eco from the HFL industrial area, be given.

There is no sanctuary, river present within 10 km radius of the project.

IV. Existing Infrastructure:

The Existing Industrial plant, e.g. working shed, store room, labour hut, toilet, septic tank etc.

V. Soil classification: The texture of soil is sandy loam.

VI. Social Infrastructure available.

Social infrastructure constitutes various facilities pertaining to education, health,

recreational, cultural and other public amenities/ facilities available in urban areas at

various levels whose availability and accessibility determines the quality of life of an

urban centre.

Page 21: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

21 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

5.0 DESCRIPTION OF THE ENVIRONMENT

INTRODUCTION:

The main objectives of describing the environment, which may be potentially affected, are (i)

to assess present environmental quality and the environmental impacts and (ii) to identify

environmentally significant factors that could preclude project development. This chapter

contains information on existing environmental scenario for the following parameters.

1. Land Environment

2. Meteorology

3. Air Environment

4. Noise Environment

5. Water Environment

6. Soil Environment

7. Biological Environment

8. Socio-economic Environment

ENVIRONMENTAL BASELINE DATA COLLECTION:

Baseline data for the proposed plant will collected immediately after monsoon season.

Primary data will be collected by monitoring & surveying of various environmental

components/ parameters in the core zone during the study period, details of which are given in

Table - 5.1.

Page 22: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

22 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

TABLE-5.1

PRIMARY DATA

S.

NO.

PARAMETERS DESCRIPTION

1 Meteorology Meteorological parameters on hourly basis at project

site. Parameters: Temperature, Relative humidity, Wind

Speed & Wind Direction.

2 Air Ambient air quality monitoring (24 hourly), twice a

week. Parameters are PM10, PM2.5, SO2, NO2 & CO.

No. of Locations: 8 locations in core and buffer zone.

3 Noise Noise level monitoring (Day & Night time), once in a

season.

No. of Locations: 8 locations in core and buffer zone.

4 Water Ground water sampling, once in a season.

No. of Locations: 8 locations in core and buffer zone.

Tested for physical and chemical parameters.

5 Soil Soil sampling, once in a season.

No. of Locations: 6 locations in core and buffer zone.

6 Biological

Factors

Biodiversity survey, once in a season.

Location: Core and buffer zone.

7 Socio-economic

Environment

Socio-economic survey, once in a season.

Location: Core and buffer zone.

Page 23: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

23 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

6.0 ENVIRONMENTAL IMPACT AND MANAGEMENT PLAN

PARTICULARS DETAILS

Impact on Air

Construction/

Operational

Phase

Air emissions both gaseous and fugitive from proposed plant will

be on account of process emissions from stacks of existing

Induction furnace as well as DG. Sets. The mitigation measure

adopted as under:

➢ The main raw material and product will be brought in and

dispatched by road in covered enclosures.

➢ All the vehicle owners will have valid PUC Certificate

➢ All vehicles are loaded up-to prescribed limit during

transportation.

➢ Dust suppression on haul roads will be done at regular

intervals.

➢ Proper pollution control equipments like Multi-

cyclone/bag filter will be provided.

➢ APCD Hazardous waste after expansion will also be sent

to TSDF site for final Disposal.

Air Quality Management:

Emissions

Management

➢ A stack of adequate height equipped with Bag filter will be

installed with the Induction furnace to control the

particulate and gaseous emissions due to combustion of

fuel.

➢ All the roads are asphalted to control the fugitive dust

emissions

➢ Proper servicing & maintenance of vehicles is/will be

Page 24: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

24 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

carried out.

➢ Green Belt around the periphery and within premises will

be provided.

Monitoring

Management

Ambient air quality and stack emission will be regularly

monitored to ensure that ambient air quality standards and

suggested limits on stack emission loads would be met honestly

at all the time.

Impact on water

Construction/

Operational

phase

Water requirement of the plant will be meeting from existing tube

well. Roof top rain water will be recharged to compensate the

ground water withdrawal.

Water Management

➢ Fresh water requirement of the project will be met by

existing tube well.

➢ Domestic waste water generated from the plant will be

treated in STP and treated water will be re-used for cooling

purpose.

➢ The cooling water will be re-circulated and cooling blow

down will be disposed off through STP.

Impact on Noise

Construction/

Operational

Phase

The expected noise levels of some of the proposed equipment like

Pumps (82-95 dB (A), Induction furnace 95-105 dB (A), DG sets

100-120 dB (A).

The above noise levels are worked out without mitigation

measures. With the mitigation measures the noise levels will be

further restricted within very short distance from the source point.

The operators/personnel working near the noise sources in the

Page 25: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

25 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

Plant will be provided with earmuffs and earplugs

Green belt will be developed around the plant premises which

will act as noise abatement measures.

Noise Management

➢ There will be no danger of noise pollution from plant. The

green belt (plantation of dense trees across the boundary)

helps in reducing noise levels in steel plant as a result of

attenuation of noise generated due to plant operations and

transportation.

➢ Earmuffs will be used while running the equipments of the

plant.

➢ D.G sets will be provided with acoustic to control the noise

level within the prescribed limit.

➢ A high standard of maintenance will be practiced for plant

machinery and equipments, which helps to avert potential

noise problems.

➢ Personal Protective Equipment like earplugs and earmuffs

will be provided to the workers exposed to high noise level.

➢ Regular monitoring of noise level will be carried out.

Solid Waste Management

Management ➢ APCD dust is being sent to TSDF site and slag from process

is sent to low lying area for final disposal.

Green belt Management

Management

➢ Green belt development in and around the plant site helps to

attenuate the pollution level.

➢ Out of the total plant area approx. 5% land is already

Page 26: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

26 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

developed as green belt and it will be maintained in future

also. After expansion about 30% of total land will be

developed as green belt.

➢ Green belt has been developed as per Central Pollution

Control Board (CPCB) guidelines.

➢ Native species have been planted in consultation with the

local DFO.

Page 27: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

27 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

7.0 PROPOSED INFRASTRUCTURE

I. Industrial Area (Processing Area):-

The site already having administrative and site control office with latest equipment like

computers, walkie-talkie & computerized weighbridge, printers, fax, Xerox machine, etc.

Sufficient power load exists to meet the current requirement. Water for construction and

domestic purpose as well industrial purposes will be drawn from bore-well.

II. Residential Area (Non Processing Area):-

Labour hut / rest room, toilet, drinking water facility is already provided.

III. Green Belt:-

The main objective of the green belt is to provide a barrier between the plant and surroundings

areas. Green belt will be developed according to CPCB guidelines.

IV. Social Infrastructure:-

There is sufficient number of educational facilities but health facilities are not up to the mark.

The sports and recreational facilities are also not adequate as there is no national or state level

sports complex.

V. Connectivity (Traffic and Rail/Metro/Water ways etc)

The regional road network comprises of Ambala - Nahan - Dehradun Highway (NH-7) and

forms the major spine. In fact the entire road network gravitates along this major spine.

Page 28: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

28 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN:-

R & R Plan is not applicable, as it is an expansion of existing plant.

9.0 PROJECT SCHEDULE & COST ESTIMATES:-

I. Likely date of start of construction and likely date of completion (Time schedule for

the project to be given):-

Within one year after receipt of NOC & Environmental Clearance

II. Estimated project cost along with analysis in terms of economic viability of the

project:-

Total proposed project cost is estimated to be around Rs.780.65 Lakhs.

III. Cost toward Environment Protection: - Rs. 90.0 lakhs

10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

I. Financial and social benefits with special emphasis on the benefit to the local people

including tribal population, if any, in the area.

Financial Benefits:

Benefits and advantages of expansion of existing plant:

1. It will fulfill the Demand Supply Gap.

2. It will improve the life style of local people by providing them jobs.

Social Benefits:

Greater employment for local populations

Environmental benefits:

a) Low emission of air pollutant (proper APCD will be installed).

b) It is a Brown field project.

c) Proposed project is based on ZERO discharge.

Page 29: FOR EXPANSION OF STEEL MANUFACTURING UNIT BY …environmentclearance.nic.in/writereaddata/Online/... · M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA PRE-FEASIBILITY REPORT FOR EXPANSION

29 M/S JAY AAY ALLOYS PVT. LTD. CPTL-EIA

11.0 CSR ACTIVITIES

Proposed expansion will result in growth of the surrounding areas by increased direct and

indirect employment opportunities in the region including ancillary development and

supporting infrastructure. Special emphasis on Financial and Social benefits will be given to

the local people. Development of social amenities will be in the form of medical facilities,

education to underprivileged and creation of self help groups.

No adverse effect on environment is envisaged as proper mitigation measures will be taken

up for the same.

Sr.

No. NAME OF

VILLAGE ACTIVITY PROPOSED COST

(Lacs)

1 Kala Amb Tree Plantation, Environment awareness

camp, Rs. 2.0

Construction of one classroom in the

Middle School of village and its upkeep

Rs. 2.0