for complete torque-angle-tension testing & analysis of...

Applications

RS Technologies, a division of PCB Load & Torque, Inc., Model 3200 LabMaster Pro-fessional is the key part of a fastener torque-tension test system. It provides com-plete data acquisition of applied torque, angle of fastener rotation, clamp load andthread torque. This system allows graphing of any input verus any other such astorque vs. angle, torque vs. clamp load, etc., and also provides multiple plotting ca-pabilities so that plots of several tests can be overlaid. When thread torque is meas-ured, the LabMaster Professional can calculate friction coefficients to helpdetermine fastener performance.

RS Technologies provides calibration services for this and their other torque andforce products at its A2LA Accredited Calibration Laboratory in Farmington Hills,Michigan.

As with all PCB® instrumentation, these products arecomplemented with toll-free applications assistance,24-hour customer service, and are backed by a no-riskpolicy that guarantees Total Customer Satisfaction.

Portable Fastener Test System

� Fastener Torque-Tension Testing

� Prevailing Torque Testing

� Underhead and Thread FrictionCoefficients Determination

� Yield Determination

� Angular Ductility/Rotational CapacityTesting

� Power Tool Testing and Analysis

Highlights

� 4-channel data acquisition & signalconditioning

� Serial I/O for drive motor control

� Windows-based fastener testing &plotting software

� USB port to interface withWindows® PC

LabMaster ProfessionalFor Complete Torque-Angle-Tension Testing & Analysis of Threaded Fastener Components

PCB® Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 www.pcbloadtorque.com

Model 3200

Three-In-One System:Test, Analyze, CertifyThe LabMaster Professional is an advanced,multi-purpose system designed to testthreaded fasteners, analyze bolted joints, andcertify power tools. It’s comprised of two com-ponents: the LabMaster Professional modulethat contains data acquisition and drive motorinterface capabilities, and a laptop or desktopPC running the LabMaster for Windows® test-ing software. The module and computer in-terface using a USB port.

Simple Test SetupEmploying full Windows® functionality withdrop-down menus and point-and-click fea-tures, the LabMaster for Windows® softwareprovides a user-friendly graphic interface. Op-erator can program the desired shutoff basedon torque, angle of turn, or clamp load; tooltorque output; and tool speed. The operatorcan also quickly make changes to existing testsetups, easily select different tools and trans-ducers, or view results of previous tests. Aneasily accessed transducer parameter andtest setup directory further simplifies testingsetup.

Easy OperationOnce the test is set up, the LabMaster Pro-fessional module conducts all of the motorcontrol and data acquisition operations. Aspecial drive motor override safety featureterminates the test when transducer or loadcell capacities are exceeded. The recordeddata are then displayed and managed on thecomputer for access to network printers,archiving, and communications.

Multiple InputsFour analog inputs are available on the Lab-Master Professional module to accept datasignals from the following:

� Transducers

� Strain gages

� Load cells

� Torque cells

� Force washers

� Bolt extensiometers

� Ultrasonic devices

� Any 10 V analog device

High Speed SamplingThe LabMaster Professional includes a dataacquisition card which provides high-speedsampling of up to 4 kHz (software selectable).Sampling can be done versus a time or anglebasis.

Comprehensive DataA LabMaster Professional system, with atorque-tension research head and a torque-angle sensor, can measure and calculate thefollowing:

� Input torque

� Clamp force

� Thread friction torque

� Underhead friction torque

� Angle of fastener rotation

� Torque tension coefficient(K from T=KDF)

� Thread Friction Coefficient

� Underhead Friction Coefficient

Statistical CalculationsThe LabMaster Professional offers a varietyof statistical reports in numeric and graphicform. Statistical plots of ±3 sigma meancurves provide an insightful data summary.

Real-Time DisplayThe LabMaster Professional and the LabMas-ter for Windows® testing software providereal-time display during the test. A user-se-lectable automatic data save feature for bothnumeric and graphic data speeds techniciantesting time.

Variety of PlotsAfter the test is completed, rundown data andplots may be viewed on the computer display,printed as hard copy, and/or saved for laterdata analysis. Numerous configurable plotscan be generated.

Complete Test SystemsA complete torque-tension test system willtypically include a rotary torque-angle trans-ducer, a thread torque-tension research head,a DC electric tool and controller, and a printerfor numeric and graphic data reports, all ofwhich are available from RS Technologies.

OptionsOptional features include an auxiliary input foran ultrasonic interface, and a tabletop or mo-bile test cart.

Setup Summary Screen Real-Time Plot Screen Graphic Data Screen

2 PCB® Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 www.pcbloadtorque.com

Model 3200 LabMaster Professional

Advanced Motion Control1. Standard Test Mode2. Locknut-No Clamp Load Attained3. Locknut-Attaining Clamp Load4. Locknut-IFI Specification5. Locknut-Chrysler Specification6. Yield Determination7. Set Torque-Tension Points: Specify up to 6 Tension

Points & Obtain 6 Torque Points; or Specify 6Torque Points & Obtain up to 6 Tension Points

Data appearing on screen or printout caninclude the following Test Plots1. Input Torque vs. Time2. Input Torque vs. Angle3. Input Torque & Angle vs. Time4. Clamp Force vs. Angle5. Clamp Force & Input Torque vs. Angle6. Clamp Force vs. Input Torque7. Clamp Force & Input Torque vs. Time8. Clamp Force & K vs. Input Torque9. Tool RPM vs. Time10. M-Alpha (tightening angle according to torque)11. F-Alpha (tightening angle according to force

measurement

Research Plots1. Underhead Friction Torque vs. Angle or Force2. Thread Friction Torque vs. Angle or Force3. Torque-Tension Coefficient vs. Angle or Force4. Input Torque, Thread Torque, Underhead Torque vs.

Angle or Force5. Input Torque, Thread Friction Torque and/or Under-

head Friction Torque vs. Angle or Force6. Thread Friction Coefficient and Underhead Friction

Coefficient according to DIN 946

3PCB® Load & Torque, Inc. Toll-Free in USA 866-684-7107 716-684-0001 www.pcbloadtorque.com


The Global Leader in Sensors and InstrumentationFor All Your Applications

Toll-Free in USA 888-258-3222E-mail [email protected]




RS Technologies, a division of PCB Load & Torque, Inc, is a leadingmanufacturer of a complete line of rotary and stationary torque sensors, handtorque wrenches, measuring instruments, and threaded fastener torque-tensiontesting systems for the product assembly and fastener manufacturingcommunity. From ready-to-ship stock products, to custom-made specials, RSTechnologies proudly stands behind all products with services customers valuemost, including calibration services from our A2LA accredited laboratory, 24-hourcustomer support, a global distribution network, and the industry's onlycommitment to Total Customer Satisfaction. For more information, please visitwww.pcbloadtorque.com.


RS TECHNOLOGIESA DIVISION OF PCB LOAD & TORQUE, INC.24350 Indoplex Circle, Farmington Hills, MI 48335

Toll-Free: 888-684-2894 Fax: 248-888-8266E-mail: [email protected] 9001 CERTIFIED � A2LA ACCREDITED to ISO 17025

Model 3200 SpecificationsLabMaster Professional4-channel High-speed Data Acquisition Card

Serial Servo Control Card

Four Inputs for Transducers, Load Cells or Other DevicesUSB Port for Connection to Desktop or Laptop Computer RunningLabMaster for Windows® Software

Analog InputNumber of Channels 4

Signal Conditioning Full Bridge Strain Gage Transducer Compatible

Sensitivity 1 to 4 mV/V, and ±10 VDC

Excitation 10 VDC

Encoder InputNumber of Channels 1

Counter Resolution 32-bit

Input Frequency 1 MHz Maximum

Excitation 5 VDC

Digital I/OOutputs 7-bits

Inputs 8-bits

Compatibility TTL

Optical Isolation Available

Computer RequirementsWindows® 2000, XP, or 7

512 MB RAM

60 GB Hard Drive

CD-ROM Drive

USB 2.0 Port

Supplied AccessoriesPower Cord, USB Cable, Testing Software Installation Discs, InstructionManual, & A2LA Accredited Calibration Certificate

Recommended AccessoriesRotary Torque Angle Transducers, Thread Torque Clamp Force Load Cell, DCDrive Motor & Controller, Fixture Assembly, and Portable Test Cart

24350 Indoplex Circle, Farmington Hills, MI 48335 USAToll-Free in USA 866-684-7107

24-hour SensorLineSM 716-684-0001Fax 248-888-8266 E-mail [email protected]

www.pcbloadtorque.comISO 9001 CERTIFIED � A2LA ACCREDITED to ISO 17025

© 2012 PCB Group, Inc. In the interest of constant product improvement, specifications are subject to change withoutnotice. PCB, ICP, Modally Tuned, Spindler, Swiveler and TORKDISC are registered trademarks of PCB Group. SoundTrackLXT, Spark and Blaze are registered trademarks of PCB Piezotronics. SensorLine is a service mark of PCB Group. All othertrademarks are property of their respective owners.

LT-RS-3200-0112 Printed in U.S.A.

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