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Susterra® 1,3 Propanediol For Brewery Heat Transfer Fluids
Susterra® 1,3 Propanediol offers system owners an innovative,
bio based glycol alternative for glycol loops
2
3
Glycol Viscosity Comparison
0
200
400
600
800
1000
1200
1400
1600
-20 -10 0 10 20 30
Temp, oC
Vis
co
sit
y, cp
s Propylene Glycol
1,3 Propanediol
Ethylene Glycol
Glycol Viscosity Comparison
Susterra® 1,3 Propanediol exhibits lower viscosity in low-temperature conditions like
those in brewery heat transfer loops, improving efficiency of the system.
4
Comparison of Pumping Pressure: Susterra® 1,3 PDO vs PG
At -10º C, a 40% PG /60% water solution requires
2.4 times the pumping energy as a 40% Susterra®/ 60% water solution.
40.5 wt % PG 40 wt % PDO Properties at -10º C
5
Freeze Points of Aqueous Glycol Solutions
-140
-120
-100
-80
-60
-40
-20
0
20
40
60
0 10 20 30 40 50 60 70 80 90 100
Glycol Volume, %
De
gre
es
, F
EG Vol% PG Vol% PDO Vol%
-25.2-13.3100
-36.0-32.895
-53.3-6490
-87.2-12585
-90.0-13080
-76.1-10575
-63.3-8270
-53.9-65.165
-45.4-49.860
-36.6-33.955
-29.2-20.550
-24.2-11.545
-20.1-4.140
-15.93.435
-12.69.430
-9.714.625
-7.119.320
-4.923.215
-3.126.410
-1.529.35
0.0320
FP oCFP oFVol, %
1,3 Propanediol
-25.2-13.3100
-36.0-32.895
-53.3-6490
-87.2-12585
-90.0-13080
-76.1-10575
-63.3-8270
-53.9-65.165
-45.4-49.860
-36.6-33.955
-29.2-20.550
-24.2-11.545
-20.1-4.140
-15.93.435
-12.69.430
-9.714.625
-7.119.320
-4.923.215
-3.126.410
-1.529.35
0.0320
FP oCFP oFVol, %
1,3 Propanediol
Susterra® 1,3 Propanediol lowers freeze points in applications like brewery heat
transfer loops.
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6
Glycol Cracking Study Results
• Glycol cracking occurs as heat transfer fluid sees temperature fluctuations, producing corrosive organic compounds and darkened fluid.
• This often results in premature replacement of the HTX fluid
• DTL evaluated the relative stability of three glycols, using the same inhibitor package
PDO PG EG
After testing, the Susterra®-based fluid exhibited
significantly less darkening than the PG and EG fluids
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7
Fluid Comparison: Nitrite Levels
The sample containing inhibited Susterra® retained
significantly more nitrites than the inhibited PG and EG samples
8
8
Fluid Comparison: Glycolate Levels
The Susterra®-based fluid produced fewer
glycolates than the inhibited PG and EG fluids
9
Susterra® Propanediol Achieves NSF International Nonfood
Compounds Registration
2010 Press Release:
DuPont Tate & Lyle Bio Products is excited to announce that Susterra® propanediol has NSF
International Nonfood Compounds Registration. Susterra® is now acceptable as an ingredient for
use in heat transfer fluids with incidental food contact (HTX-1) for use in and around food
processing areas.
Susterra® propanediol offers formulators and suppliers a renewably sourced glycol base that
meets the NSF International Registration Guidelines for Proprietary Substances and Nonfood
Compounds.
Formulators using NSF Registered Ingredients need only identify the Susterra® propanediol
name, the NSF Registration No. 141749, and concentration of Susterra® in the finished product
of their respective application form.
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Ingredient for use in Heat Transfer Fluids with Incidental Food Contact (HTX-1)
Susterra® is approved as an ingredient for use in HTX with
incidental food contact for use in and around food processing areas including
breweries.
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Appendix
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Glycol Comparisons Parameters EG PG Susterra®
Chemical Formula C2H6O2 C3H8O2 C3H8O2
CAS # 107-21-1 57-55-6 504-63-2
HMIS Rating: Health 2 0 0
Fire 1 1 1
Reactivity 0 0 0
Molecular Weight 62.07 76.1 76.1
Specific Gravity (20/20oC) 1.115 1.038 1.055
Weight/gal (US) lbs/20oC 9.28 8.64 8.78
Refractive Index (20oC) 1.432 1.433 1.439
Viscosity, cP (20oC) 21 56 52
Flash Point, oC(
oF) 118(244) 103(217) 129(264)
Boiling Point, oC(
oF) 198(387) 187(369) 214(417)
Freezing Point, oC(
oF) -13(8.6) -60(-76) -24(-11.2)
Vapor Density (air = 1) 2.1 2.62 2.5
Explosive Limits: Lower (%) 3.2 2.6 2.6
Upper (%) 15.3 12.5 16.6
Autoignition Temp, oC(
oF) 399(752) 415(779) 405(761)
Vapor Pressure, mmHg (20oC) 0.06 <0.1 0.08
Surface Tension, dyne/cm (20oC) 48.4 40.1 46.2
Specific Heat, cal/g/oC (20
oC) 0.56 0.59 0.53
Coeff of Expansion, per oC (10
o - 40
oC) 0.00062 0.00069 0.00061
Heat of Formation (kJ/mol) -480.8
Heat of Vaporization (kJ/mol) 57.9
Heat of Fusion (kJ/mol) 7.1
Critical Temp (oC) 445
Critical Pressure (mPa) 6.55
12
12 Thermal Stability: Glycol Cracking Simulation
This study was conducted to evaluate relative stability of three glycols, using the same inhibitor package (2.2% of #2792)
Concentrated glycols:
• 712-132A: 1,2-Propanediol-based fluid (PG)
• 712-132B: 1,3-Propanediol-based fluid (PDO)
• 712-132C: Ethylene glycol-based fluid (EG)
Simulate semi-closed loop solar HTX fluid application; boil samples in a reflux condition for 16 hours and analyze the residual HTX fluid:
• Reflux temperature: 362°F to 392°F (183.3°C to 200°C)
– Boiling points at 1 ATM:
• PG = 371°F (188.3°C)
• PDO = 417°F (213.9°C)
• EG = 387°F (197.2°C)
Solar thermal HTX often exceed 200C at elevated pressure during low flow or stagnation
events, causing glycol cracking and production of corrosive organic compounds
When paired, the inhibitors and Susterra® exhibited
superior thermal stability vs. the PG and EG inhibited glycols
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13
The source is renewable
Enabling a Renewable Economy...
Oil Refining Chemistry
Crops Biomass Feedstock Metabolic Engineering
The source is not renewable
From:
To:
Resins
Molded Parts
Fibers
14
Susterra® Life Cycle Assessment* Comparison From “cradle-to-gate,” the production of Susterra® consumes 40% less energy
and reduces greenhouse gas emissions by more than 40% versus petroleum-
based 1,3-propanediol and propylene glycol.
2.18
5.0
3.75
63.9
111.0
103.6
0
1
2
3
4
5
6
Susterra® Propanediol
(PO route)
Propylene
Glycol
Susterra® Propanediol
(PO route)
Propylene
Glycol
GH
G E
mis
sio
ns (
kg
CO
2 e
qu
iv /
kg
)
0
20
40
60
80
100
120
No
n R
en
ew
ab
le E
nerg
y (M
J/k
g)
GHG Emission Non Renewable Energy
Green House Gas Emissions
- 56% less than Propanediol,
- 42% less than Propylene Glycol
Non Renewable Energy Use
- 42% less than Propanediol,
- 38% less than Propylene Glycol
*Susterra® LCA data based on Loudon process design data;
peer reviewed by Five Winds International
15
Japan Case Study: HTX for Beverage Processing
Susterra® -based fluid is being used in Japan as a heat transfer fluid with low
viscosity that is safe for use in food & beverage processing plants