HDPE SYSTEMS

FOR ALL HOUSEHOLD, COMMERCIAL AND INDUSTRIAL APPLICATIONS

QUALITY STANDARDS

IS 4934Approved by B.I.S, CIPET and EPM

o�ce

MANUFACTURED BY

SIDHI VINAYAK Polyplast Pvt. Ltd.An ISO 9001 : 2008 Company

www.masterplastpipes.com

info@masterplastpipes.comsidhivinayakpolyplast@yahoo.co.in

SIDHI VINAYAK POLYPLAST PVT. LTD.P.O. Bishalkhinda, Via Sason Dist: Sambalpur 768200(Odisha)

Sidhi Vinayak Polyplast (P) Ltd. is a leading manufacturing �rm based out of Odisha for premium quality UPVC Pipes, HDPE Pipes, Column Pipes, Garden Pipes as well as water storage solutions like water tanks and loft tanks. Our products are manufactured using the brand name “Master Plast”.

The company is ISO 9001 - 2015 Certi�ed and has the B.I.S. license IS 4985 to manufacture HDPE �ttings of various sizes. We provide a complete range of HDPE and Sprinkler irrigation System solutions ranging from Pipes, Tail End, Flange, Coupler, Reducer to Service Saddle, Reducing Tee, and End Cap. HDPE systems are known for their high level of impermeability and strong molecular bonds, which makes them ideally suited for high-pres-sure applications. The toughness and resistance to chemicals clubbed with corrosion resistance and low weight makes them a fan favorite.

HDPE PIPING SYSTEMSMASTER PLAST manufactures a wide range of High Density (HDPE) and Medium density Polyetylene pipes conforming to PE 63, PE 80 and PE 100 grades and in compliance with IS-4984 and IS 14333 standard.

Polyethylene is a thermo plastic polymer consisting of long chains of eth-ylene or ethane. The only two additives that are added to polyethylene are Carbon Black, within the range limit of 2-3% in order to add reinforcement and to increase polyethylene’s weathering properties and trace amounts of anti-oxidant. HDPE is strongly resistant to stress cracking and has low creep rupture properties. It has excellent insulation properties over a wide range of frequencies and is not chemically active. HDPE pipes are one of the two largest thermoplastic pipelines available and by far the most versatile.

FEATURES

COMPANY PROFILE

LIGHT WEIGHTBUT STRONG

COMPATIBLE WITH OTHER PRODUCTS

PROTECTEDBORE

LEAK-PROOFJOINTS

HIGH IMPACT STRENGTH

MAINTENANCEFREE

CHEMICALLY INERT

LONG TERM PERFORMANCE

SPECIAL PROPERTIES• Light weight, strong, long lasting andmain-tenance free.

• Flexible due to inherent elasticity and can be supplied joint less in long lengths of up to 100 meters, particularly the smaller diameter pipes.

• Tough due to high �exural and impact strength

• Capable of withstanding high internal and external loads by balancing internal �uid pressure with external soil pressure.

• Chemically inert and resistant to chemicals and hostile corrosive soil.

• Strongly resistant to acids, as well as alkalis and can be laid in marshy and corrosive soils without any coating or cathode based protec-tion.

• Highly resistant to abrasion and suitable fortransportation of slurry, boiler ash, ores, beachsands etc.

• Highly e�cient as insulating media and requires minimal insulation while carrying chilled water.

• O�ers very low frictional resistance to �uid �ow and saves pumping energy costs

• Remains free from encrustation throughout its life span and provides uniform �ow throughout.

• Easy weldability ensures quick joining by most reliable Butt Fusion techniques

• Physiologically harmless as the pipes aretasteless, odourless and cause no bacterialgrowth. Suitable for transportation of potablewater.

APPLICATIONSDRINKING WATER SUPPLY SYSTEMS• Water Mains• Distribution Network• Service Pipes

SLURRY DISPOSAL SYSTEMS• Corrosive Industries• Sludge Dredging• Re�nery E�uent

DRAINAGE PIPE SYSTEMS• Surface and Rain Water• Waste Water• Sub-soil Water

IRRIGATION PIPE SYSTEMS• Fields• Tea Plantation (Sprinkler)• Liquid Fertilizer• Suction & Delivery from pumps

DUCTING SYSTEMS• Air Conditioning• Refrigeration• Humidi�cation• Fume Extraction

GOOD PROCESSING SYSTEMS• Transportation of Milk• Transportation of Edible Oil

SEWERAGE PIPE SYSTEMS• Domestic• Sanitary• Internal Sewers• Main Sewers• Sub-mains

OTHER USES• Jumper Connection• Oil Main• Crude Oil• L P G Transport

SIZE DETAILS

OUR PAST PROJECT PARTNERS

HDPE PIPES AS PER IS 4984-1995

ACCESORIES 32MM - 90MM

PE 631/2’’ - 12‘’

PE 80 1/2’’ - 12‘’

PE 1001/2’’ - 12 ‘’

HDPE PIPES AS PER IS 14333-1996

PE 632’’ - 12‘’

PE 80 2’’ - 12‘’

PE 1002’’ -12 ‘’

LARSEN & TOUBRO VOLTAS JMC

and many more...

DIMENSIONAL SPECIFICATIONS

The advantages of polyethylene pipes over other traditional pipes are well established. However with improvements in polyethylene product technology over the last few decades, newer grades of materials were invented by the PE raw material manufacturers. The most superior grade of PE available now is PE 100, also known as "3rd generation HDPE" with the follow-ing advantages over the other two grades:

The MRS value of PE 100 material is 10.0 MPa , which means that the pipes made out of this material can withstand a minimum circumferential stress (or hoop stress) of 10.0 MPa for 50 years at 20ºC.

The above di�erences translate into higheroperating pressure at the same wall thickness, oralternatively, thinner walled pipe at the sameoperating pressure. This means for identical �owrates and length of pipes, the head loss will besubstantially less in the case of pipes made out of PE 100 grade of material.

The bene�t of lower Head Loss will directly re�ect on energy cost and, needless to mention also on (a) Capital Cost and (b) Maintenance Cost i.e. on com-plete life cycle cost.

Additionally PE 100 material sets new standards in three basic properties of polyethylene materials which are:

• Creep rupture strength: PE 100 resins have higher creep strength and hence PE 100 pipes are ableto withstand a higher pressure for a given pipe diameter and wall thickness.

• Stress crack resistance : Tests carried out as per ISO standards con�rm that for PE 100 pipes ahigher circumferential stress is required to make a notch propagate into a complete pipe failure.

• Resistance to rapid crack propagation: A PE 100 pipe material arrests a rapidly growing crackcomparatively better than other PE grades.

ADVANTAGES OF PE 100 OVER OTHER GRADES

Wall Thickness of Pipes for Material Grade PE 63 (As Per IS-14333: 1996)(All dimensions in millimetres)

Wall Thickness of Pipes for Material Grade PE 80 (As Per IS-14333: 1996)(All dimensions in millimetres)

Wall Thickness of Pipes for Material Grade PE 100 (As Per IS-14333: 1996)(All dimensions in millimetres)

Wall Thickness of Pipes for Pressure Rating of: PN 2.5 PN 4 PN 6 PN 8 PN 10 PN 12.5 PN 16

DN Min Max Min Max Min Max Min Max Min Max Min Max Min Max 63 4 4.6 5.8 6.6 7.5 8.5 9 10.1 10.9 12.2 13.3 14.9

75 3 3.5 4.7 5.4 6.9 7.8 8.9 10 10.8 12.1 13 14.5 15.8 17.6

90 3.6 4.2 5.7 6.5 8.2 9.3 10.6 11.9 12.9 14.4 15.6 17.4 19 21.1

110 4.4 5.1 6.9 7.8 10 11.2 13 14.5 15.8 17.6 19 21.1 23.2 25.8

125 5 5.7 7.9 8.9 11.4 12.8 14.8 16.5 17.9 19.2 21.6 24 26.4 29.3

140 5.6 6.4 8.8 9.9 12.8 14.3 16.5 18.4 20 22.2 24.2 26.9 29.5 32.7

160 6.4 7.3 10 11.2 14.6 16.3 18.9 21 22.9 25.4 27.6 30.6 33.7 37.3

180 7.2 8.2 11.3 12.7 16.4 18.3 21.2 23.6 25.8 28.6 31.1 34.5 37.9 41.9

200 8 9 12.5 14 18.2 20.3 23.6 26.2 28.6 31.7 34.5 38.2 42.2 46.7

225 9 10.1 14.1 15.8 20.5 22.8 26.5 29.4 32.32 35.7 38.8 42.9 47.4 52.4

250 10 11.2 15.7 17.5 22.8 25.3 29.5 32.7 35.8 39.6 43.2 47.8 52.7 58.2

280 11.2 12.6 17.5 19.5 25.5 28.3 33 36.5 40 44.2 48.3 53.4

315 12.6 14.1 19.7 21.9 28.7 31.8 37.1 41.1 45 49.7 54.4 60.1

355 14.2 15.9 22.2 24.7 32.3 35.8 41.8 46.2 50.8 56.1

400 16 18.6 25 29 36.4 42.1 47.1 54.4 57.2 66

450 18 20.9 28.2 32.7 41 47.4 53 61.2

500 20 23.2 31.3 36.2 45.5 52.6

560 22.4 26 35 40.5 51 58.9

630 25.2 29.2 39.4 45.6 57.3 66.1

710 28.4 32.9 44.4 51.3

800 32 37 50 57.7

900 36 41.6 56.3 65

1000 40 46.2

Wall Thickness of Pipes for Pressure Rating of: PN 2.5 PN 4 PN 6 PN 8 PN 10 PN 12.5 PN 16

DN Min Max Min Max Min Max Min Max Min Max Min Max Min Max 63 3 3.5 4.4 5.1 5.8 6.6 7.0 7.5 8.6 9.7 10.5 11.8

75 2.3 2.8 3.6 4.2 5.3 6.1 6.9 7.8 8.4 9.5 10.2 11.5 12.5 14.0

90 2.8 3.3 4.3 5.0 6.3 7.2 8.2 9.3 10.0 11.2 12.2 13.7 15.0 16.7

110 3.4 4. 0 5.3 6.1 7.7 8.7 10.0 11.2 12.3 13.8 14.9 16.6 18.4 20.5

125 3.8 4.4 6.0 6.8 8.8 9.9 11.4 12.8 13.9 15.5 16.9 18.8 20.9 23.2

140 4.3 5. 0 6.7 7.6 9.8 11.0 12.8 14.3 15.6 17.4 19.0 21.1 23.4 26.0

160 4.9 5.6 7.7 8.7 11.2 12.6 14.6 16.3 17.8 19.8 21.7 24.1 26.7 29.6

180 5.5 6.3 8.6 9.7 12.6 14.1 16.4 18.3 20.0 22.2 24.4 27.1 30.0 33.2

200 6.1 7. 0 9.6 10.8 14.0 15.6 18.2 20.3 22.3 24.8 27.1 30.1 33.4 37.0

225 6.9 7.8 10.8 12.1 15.7 17.5 20.5 22.8 25.0 27.7 30.5 33.8 37.5 41.5

250 7.6 8.6 12.0 13.4 17.5 19.5 22.8 25.3 27.8 30.8 33.8 37.4 41.7 46.1

280 8.5 9.6 13.4 15.0 19.6 21.8 25.5 28.3 31.2 34.6 37.9 41.9 46.7 51.6

315 9.6 10.8 15.0 16.7 22.0 24.4 28.7 31.8 35.0 38.7 42.6 47.1 52.5 58.0

355 10.8 12.1 17.0 18.9 24.8 27.5 32.3 35.8 39.5 43.7 48.0 53.0 59.2 65.4

400 12.2 14.3 19.1 22.2 28.0 32.4 36.4 42.1 44.5 51.4 54.1 62.5

450 13.7 16.0 21.5 25.0 31.4 36.4 41.0 47.4 50.0 57.7

500 15.2 17.7 23.9 27.7 34.9 40.4 45.5 52.6 55.6 64.2

560 17.0 19.8 26.7 31.0 39.1 45.2 51.0 58.9

630 19.1 22.2 30.0 34.7 44.0 50.8 57.3 66.1

710 21.6 25.1 33.9 39.2 49.6 57.3

800 24.3 28.2 38.1 44.1 55.9 64.5

900 27.3 31.6 42.9 49.6

1,000 30.4 35.2 47.7 55.1

Wall Thickness of Pipes for Pressure Rating of: PN 6 PN 8 PN 10 PN 12.5 PN 16

DN Min Max Min Max Min Max Min Max Min Max 63 3.6 4.2 4.7 5.4 5.8 6.6 7 7.9 8.7 9.8

75 4.3 5 5.6 6.4 6.9 7.8 8.4 9.5 10.4 11.7

90 5.1 5.9 6.7 7.6 8.2 9.3 10 11.2 12.5 14

110 6.3 7.2 8.2 9.3 10 11.2 12.3 13.8 15.2 17

125 7.1 8.1 9.3 10.5 11.4 12.8 13.9 15.5 17.3 19.3

140 8 9 10.4 11.7 12.8 14.3 15.6 17.4 22.1 21.6

160 9.1 10.3 11.9 13.3 14.6 16.3 17.8 19.8 24.9 24.6

180 10.2 11.5 13.4 15 16.4 18.3 20 22.2 27.6 27.6

200 11.4 12.8 14.9 16.6 18.2 20.3 22.3 24.8 31.1 30.6

225 12.8 14.3 16.7 18.6 20.5 22.8 25 27.7 34.5 34.5

250 14.2 15.9 18.6 20.7 22.8 25.3 27.8 30.8 38.7 42.8

280 15.9 17.7 20.8 23.1 25.2 28.3 31.2 34.6 43.5 48.1

315 17.9 19.9 23.4 26 28.7 31.8 35 38.7 49 54.1

355 20.1 22.4 26.3 29.8 32.3 35.8 39.5 43.7 55.2 63.7

400 22.7 26.4 29.7 34.4 36.4 42.1 44.5 51.4

450 25.5 29.6 33.4 38.7 41 47.4 50 57.7

500 28.4 32.9 37.1 42.9 45.5 52.6 55.6 64.2

560 31.7 36.7 41.5 48 51 58.9

630 35.7 41.3 46.7 54 57.3 66.1

710 40.2 46.5 52.6 60.7

800 45.3 52.3

900 51 58.9

1,000 56.7 65.5

SPRINKLER SYSTEMS Sprinkler irrigation system is a relatively new method of irrigation where the water is pumped through pipelines and sprayed under pressure across the �eld using rotating devices called sprinklers. This method of irrigation resembles arti�cial rain. The rotation is achieved by the pressure of water �owing through the sprinklers itself.

MASTER Plast manufactures HDPE pipe based sprinkler irrigation equipments of both medium duty and heavy duty type.

Medium duty type: Sizes 63mm to 110 mm OD and suitable for general agricultural crops e.g. Wheat, pulses, vegetables etc.

Heavy Duty type: Sizes 110mm to 160mm OD and suitable for plantation crops e.g. Tea, co�ee, spices etc.

FITTINGS

Our Fittings are available as per Indian Standards such as IS 4984, and as per International Standards. All the Fittings are manufactured using virgin raw material only.

Butt Fusion HDPE Fittings are the most economical type of Fittings used in HDPE Pipes, These Fittings are joined with HDPE Pipes by Butt Fusion Method, The joining depends on various factors like Proper Heating Temperature, Heating Time, Changeover time and Correct Pressure etc. Size Range of HDPE Butt Fusion Type Fittings is from 63 mm OD to 200 mm OD, Pressure Rating from PN 6 to PN 16. These Fittings should not should be used less than 50 mm OD Pipe Size, as inner ring formed during Butt Fusion Joint further reduc-es the internal diameter of HDPE Pipe and restricts �ow.

TAIL PIECE FLANGE EQUAL TEE

ELBOW 90 LONG ELBOW END CAP

REDUCING TEE REDUCER SERVICE SADDLE

ADVANTAGES

Robust and can withstand high

pressure

Suitable for undulating topography

No excess water run o� thereby

saving soil erosion

Easy installation and less

maintenance

Savings inmanpower and

energy

AGRICULTURAL PIPING SYSTEMS

PLUMBING PIPING SYSTEMS

COLUMNPIPING SYSTEMS

SWRPIPING SYSTEMS

BOREWELLPIPING SYSTEMS

GARDENPIPES

HDPE PIPING SYSTEMS

SPRINKLER IRRIGATION SYSTEMS

DRIP IRRIGATION SYSTEMS

MASTERPLASTWATER TANKS

TUFFEXWATER TANKS

LOFT TANKS

ENTIRE PRODUCT PORTFOLIO

LAUNCHING SOON: DRIP IRRIGATIONDrip irrigation is the most e�cient water and nutrient delivery system for growing crops. It delivers water and nutrients directly to the plant’s roots zone, in the right amounts, at the right time, so each plant gets exactly what it needs, when it needs it, to grow optimally. Farm-ers can produce higher yields while saving on water as well as fertilizers, energy and crop protection products.

Why do farmers prefer drip irrigation? Why do plants prefer drip irrigation?

Higher consistent quality yields

Huge water savings: no evaporation, no

run o�, no waste

100% land utilization - drip irrigates uniformly in any topography and

soil type

Energy savings: drip irrigation works on low

pressure

E�cient use of fertilizer and crop protection,

with no leaching

Less dependency on weather, greater stability

and lower risk

High availability of water and nutrients

Dosage tailored to plant’s development

needs

No saturation and good soil aeration

Avoids high salinity caused by excessive fertilizer application

No wetting of foliage that can result in fungal

diseases

Avoids contamination of ground water and

rivers caused by fertilizer leaching