for 1973 - british only · we accept visa - mastercard - discover - american express. ... assembly...

FOR 1973

TRIUMPH ENGINEERING COMPANY Lll",11TED

MERIDEN WORKS • ALLESLEY

TELEPHONE COVENTRY 20221

M�R!DEN 331

S�COND EDITION-DECEMBER �972

COVENTRY CV5 9AU · ENGLAND

TELEGRAMS "TRUSTY" COVENTRY

TELEX "TRUSTY" 31305

~ D'

INTRODUCTION

The Triumph Engineering Co. Ltd. point out that the information contained in this catalog was complete and correct at the time of printing. Distributors w ill be informed of any subsequent alterat ions.

GUARANTEE

Please refer to your local dealer or distributor for the latest terms of guarantee.

EASTERN U.S.A. DISTRIBUTOR:

Triumph Motorcycle Corporation, P.O. Box 6790, Towson, Bal t i more 4, Maryland 21204.

Telex- Tricor Bait. 87728 T elephone-301-252- 1700

ENGINE AND FRAME NUMBERS

WESTERN U.S.A. DISTRIBUTOR:

Triumph Motorcycle Corporation, P.O. Box 2765, East Huntington Drive, Duarte, Cu!lforn ia 91010.

Telex- Tricor Duarte 675469 Telephone-213- 359- 3221

213-681--0255

The engine number is located on the left side of the engine, immed iately below the cylinder barrel to 0 crankcase flange.

The frame number is located on the !eft side of the frame head lug, beneath the for k top lug and forward of the gaso line tank.

Both the engine and frame number should be quoted in full in any correspondence relating to the

machine.

© Copyright

All rights rese rved. No part of this publicatio n may be reproduced without perm ission,

2 •

British OnlyMOTORCYLES AND PARTS INC.

32451 PARKLANE ST.GARDEN CITY, MI 48135 USA

ENGINE REBUILDING PARTSGASKET - SEALS - BEARINGSBUSHINGS - PISTONS - RINGSCLUTCHES - TUNE UP PARTS

SPEED EQUIPMENT

STOCK AND CUSTOM PARTSSEATS - HANDLEBARS - CHAINSTIRES - TUBES - EXHAUST PIPES

MUFFLERS - GAS TANKS - FENDERSRESTORATION PARTS

WORLDS LARGEST SELECTION OF FACTORY ORIGINAL NEW AND USED PARTS45,000 SQ. FT. OF MOTORCYLE PARTS & ACCESSORIES FROM 1911 TO 1984 FOR ALL BRITISH MAKES!

CASH FOR ALL BRITISH BIKES, PARTS AND LITERATURE

[email protected]

SPECIALIZING INVINTAGE MOTORCYLCE PARTS

PARTS SHIPPED WORDLWIDE !!!

RETAIL: 1-800-278-6659 WHOLESALE: 1-800-852-9253 FAX: 1-734-422-9253

VISIT OUR EBAY STOREhttp://stores.ebay.com/British-Only-Motorcycles-And-Parts

THE BIGGEST!

THE BEST!

THE ONLY!

VELOCETTE ANDOVER NORTON TEC HAYNES P&P SEATING WASSELL MORGO ALPHA BEARINGS M.A.C. PRODUCTS JOE HUNT MAGNETOS J.J. CABLES BUCHANAN’S

L.A. SLEEVE MEGACYCLE CAMS T.J. WASSELL LIMITED SUDCO INTERNATIONAL ACE CLASSICS LONDON CLASSIC GASKETS BRITISH WIRING PBM ENGINEERING

TRI-COR ENGLAND LEAK PROOF SEALS MCA (ASTON) LIMITED GARDNER - WESTCOTT

WE ACCEPT VISA - MASTERCARD - DISCOVER - AMERICAN EXPRESS

AIR FILTER ALTERNATOR ... AUTO-ADVANCE UNIT

BATIERY CARRIER BRAKE SWITCHES BREATHER PIPES

Page

59 9, 31

21

59 39 57

~A,MSHAFT, INLET AND EXHAUST 9 CARBURETOR 17 CARTON PACKS 7 CENTRE STAND 37 CHAINS. .. 31 CHAIN CASE 31 CLUTCH 29 CLUTCH LEVER ASSEMBLY 27 COIL 65 CONNECTING RODS 9 CONTACT BREAKER ... 21 CONTROL CABLES 63 CONTROL LEVERS 61 CRANKCASE ... 11 CRANKSHAFT . . . 9 CYLINDERS 19 CYLINDER HEAD 19

ENGINE PLATES 35 ENGINE TORQUE STAY 35 EXHAUST PIPES 33 EXHAUST PIPE ADAPTOR 19

FENDERS FLASHERS FOOTRESTS FRAME ... FRONT FORKS FRONT WHEEL FUSE ASSEMBLY

GAS TANK GASKET SET GEARBOX

HANDLEBARS ... HANDLEBAR MOUNTINGS ...

49 67 37 37

... 41, 43 45 59

55 7

23, 25, 27

61 61

INDEX

3

HEADLAMP HEAT SINK HORN ...

KICKSTARTER ...

MANIFOLD MUFFLERS

OIL PUMP OIL TANK OIL PIPES

PISTONS PROP STAND PUSH RODS

REAR WHEEL ... RECTIFIER REFLECTORS ROCKERS

SIDE PANEL SPARKING PLUG SPEEDOMETER ... SPEEDOMETER GEARBOX STEERING DAMPER STEERING RACES SUSPENSION UN ITS SWINGING ARM SWITCHES

Page

67 65 65

27

15 33

13 57 57

9 37 19

47 65

.. . 49, 55 19

53 65 69 47 61 37 39 39

... 61, 67

TABLE OF STANDARD HARDWARE 70 TACHOMETER.. . 69 TACHOMETER GEARBOX 69 TAIL LAMP 51 TAPPETS 19 TIMING GEARS 9 TOOLKIT 59 TWIN SEAT 53

VALVES .. . 19 VALVE GUIDES 19

WIRING HARNESS 67

ZENER DIODE 65

HOW TO USE THIS PARTS CATALOG

First consult the index on Page 3 for the parts or group of parts which you wish to locate. When you have located the parts make sure from the end columns that the part you have located does apply to your machine.

List the quantities required as single units; do not ask for "2 pairs" or " 3 dozen".

In case of painted items always state the colour required. Painted parts are available only in the colours or alternatives specified for that model of that particular year.

Gas Tank Fenders ... Side Panels

COLOR

Hi -fire Vermilion / Ice White Chrome Black

N.B. It is important to state year and model of machine when ordering painted components.

PLEASE NOTE

THROUGHOUT THiS LIST, ASSEMBLiES ARE PRINTED IN CAPiTALS AND THE COM?ONi: i\JTS INCLUDED IN THAT ASSEMBLY "ARE INDENTED IN THE DESCRIPTION COLUMN, REVERTING TO THE ORIGINAL ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE. TO ORDER THE COMPLE1E ASSEMBLY IT IS N ECESSARY ONLY TO QUOTE THE ASSEMBLY NUMBER. ANY COMPONENT PARTS LISTED MAY ALSO BE OBTAINED SEPARATELY IF REQUIRED.

SPECIAL WORKSHOP TOOLS

A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY EITHER CONTACTING YOUR DEALER OR APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT. IN MOST CASES THESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE, AND THEREFORE, IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS IN ORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCES IT JS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER.

UNIFIED THREAD FORM

NEW PARTS HAVING THREADED FIXINGS INTRODUCED IN THIS CATALOGUE HAVE THE UN!FIED FORM OF SCREW THREADS. THIS CHANGEOVER WILL BE CONTINUED AS AND WHEN NEW PARTS ARE INTRODUCED. EVEN WHERE PARTS ARE SIMILAR IN APPEARANCE NEW PART NUMBERS WILL BE ALLOCATED TO IDENTIFY THE UNIFIED THREADS. ALL NUTS, BOLTS AND STUDS HAVING THIS THREAD ARE IDENTIFIED BY MARKINGS. BOLTS HAVE A CIRCULAR RECESS IN THEIR HEADS, STUDS A CIRCULAR GROOVE ON THE END, AND NUTS HAVE INTERLOCKING CIRCLES ON THE SIDE.

5

Bore and Stroke

Capacity

Compression Rat io

Spark Plugs

Carburetor

Gearbox Sprocket

Chains

Capacities

Brakes

Tire Size

TIGER 100 (T100R) TECHNICAL DATA

Main Jee Needle Jee Need le Throttle Valve

Front Rear

Gas Tank Oil Tank Gearbox Pri mary Chaincase (In it ial fill ) Front Forks (each leg)

Front, diam eter Rear, diameter

Front Rear

6

2.71 6 ,: 2.578 ins.

30 cu. ins.

9 : 1

Champion N4

Amal Concentr ic 150 .106 Standard No. 3

19 teeth

i in. Duplex x 78 links fin. x fin. x 103 li nks

2,a U.S. Galls. 6 U.S. pints 2/3 pi nt (375 c.c.) f pint (150 c.c.) t pint (200 c.c.)

8 in. (20.32 cm.) 7 in. (17.18 cm.)

3.25 X 19 400 X 18

- ··- ·~·-- - .. .,., - - ~-t-'

1

CARTON PACK LIST

The following sub-assemblies are supplied in carton packs under the part number stated. The contents of th~se carton packs are preserved and will not deteriorate under adverse conditions.

PISTONS (c/w rings, gudgeon pins and circlips)

E.6906

E.6884

E.7603

7.0: 1 C.R.

9: 1 C.R.

7 .5: 1 C.R.

500 c.c.

500 c.c.

500 c.c.

Low grade fuel

Standard

Available

Ali piston assemblies are available in 0.010 in., 0.020 in., 0.040 in., oversizes (0.25 mm., 0.5 mm., 1.0 mm.).

BRAKE LININGS

C.P.38/AM2

C.P.205

VALVE SPRINGS

C.P.177

2

16

2

16

4

4

STEERING~~ HEAD RACES

C.P.156 2

GASKET SETS

Decoke Overhaul

1 1

40

99-1128 99-1167

NW243

W129

W1734

W129

E5946

E4011

H111 H439 H1018 $70-3

7

Brake lining

Rivet

Brake lining

Rivet

Inner valve spring

Outer valve spring

Cup Cone Top cone Ball

11

100

8

. ----------- .

I

\ \

-------·--

Re(. No. Part No.

1 70-9489 2 70-9490 3 70-3999 4 70-9492 5 70-5870 6 *21-1913 7 70-9915 8 70-9914 9 60-3761

10 70-3706 11 70-6884 12 70-6893 13 70-6894 14 70-6861 15 70-6869 16 71-2664 17 70-3734 18 70-3851 19 54213901 20 70-3975 21 21-1915 22 70-1580 23 70-1771 24 21-19'14 25 70-6160 26 70-0400 27 71-2717 28 70-1558 29 71-1007 30 70-6523 31 71-1064 32 70-9984 33 70-9988 34 70-9502 35 21- 1929 36 70-9503 Not illus. 70-8038 Not illus. 71-2660

DESCRIPTION QUANTITY REMARKS

CRANKSHAFT AND CONNECTING RODS

CRANKSHAFT AND FLYWHEEL ASSEMBLY Crankshaft ... Oil tube Screwed plug Flywheel . .. Flywheel bolt (1 g in . U.H.)

CONNECTING ROD ... Connecting rod bolt Self-locking nut .. .

Big end bearing (available in -.010 and -.020 undersizes) PISTON COMPLETE C.R. 9.1

Taper compression ring ... Oil control ring Gudgeon pin Circlip

Spacer ... Engine sprocket, 26T Duplex Rotor key Rotor (99-0739) Tab washer Nut Key Timing pinion Nut INTERMEDIATE WHEF.l

Camshaft pinion Camshaft key ... Inlet camshaft nut Exhaust camshaft nut Inlet camshaft ... EXHAUST CAMSHAFT

Tachometer drive plug Retaining plate ... Screw Clamping washer Shim (0.0't 0") Shim (0.030")

1 1 1

,1 1 3 2 2 2 4 2 4 2 2 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 4 1 As required }

4 A . d up to s require

*Use 60-0524 Loctite sealant

9

..... 0

1

29 ---,~

3~

32 ~

31-@

5

Fig. 2 . CRANKCASE

-

t Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

CRANKCASE

1 71-1268 CRANKCASE DRIVE SIDE 1 2 70-4147 Pivot pin ... 1 3 70-3823 Camshaft bush 1 4 70-3823 Camshaft bush 1 5 71-1269 CRANKCASE TIMING SIDE 1

6 70-9496 Oil scavenge pipe . .. 1 7 70-1509 Clip ... 1 8 21-1920 Screw 1 9 14-6102 Bolt ... 1

10 70-7430 Tab washer 1 11 57-1606 Needle roller bearing 1 12 70-6386 Dowel at junction block ... Ref. only

13 70-0375 Idler gear spindle .. . 1 14 57-0912 Peg (at th rust washer) 1

D 15 70-3716 Hollow dowel 2 16 14-0302 Nut 1 17 14-0225 Bolt 1 18 21-2503 Plain washer 5 19 14-1302 Nut 2 20 21-1925 Stud (3} in. U.H.) 2 21 21-1919 Bolt 1 22 21-1852 Nut 1 23 21 -1864 Oil pump stud (1 "ft in . O.A) ... 2 24 70-9494 Right main ~e~ring (ball jou rnal) 1

25 21 - 1921 Cylinder base-st ud (1 f in. O.A.) 6 26 21-1922 Cylinder base stud (1ft in. O.A.) 2 27 70-8751 Dowel ... 2 28 70-9493 Left main bearing (roller journal) 29 70-3724 Filter spring . 1

30 70-3722 Filter 1 31 70-9501 Filter cap 1 32 70-1577 Joint washer 2

' 33 70-3723 Sealing washer 1 34 21-1927 Stud (3~ in. O.A.) 2 .._, 35 21 -1872 Drain plug 1 36 57- 1257 Joint washer 1 37 70-8896 Fibre washer 1 38 57-2166 Filler plug 1 39 70-8782 Joint washer 1 40 70-7431 "O" ring 1 41 21-1872 Plug 1 42 71 - 1079 Cover plate 1 43 70-9335 Outlet stub-breather 1 44 71 -1460 Joint washer 1 45 71-1077 Screw 2 46 71-1075 Screw Not illus. 70-4707 Grommet, alternator leads 1

11

' : -i l-'

6

6 7

ASSY.1 --- 2

- -- 11

10

18

Fig. l. . ND RELE OIL PUMP A ASE VALVE

12


0 IL PUMP AND REl.EASE VALVE

1 70-6928 OIL PUMP 1 2 70-6680 Pump body Reference only 3 60-2363 Vaive ball ... 2 4 70-0403 Valve spring 2 5 70-2360 Screwed plug 2 6 71-3422 Feed plunger 1 7 70-6681 Scavenge plunger ... 1 8 70-0495 Drive block 1 9 , 71-1461 Joint washer 1

10 ·-·70-3887 Serrated washer 2

11 21-1906 Nut 2 12 70-6595 Oil pressure release valve 1 13 70-7590 Body Reference only 14 70-8752 Piston 1

- 15 70-759, Spring 1 16 70-6596 Cap ... 1 17 70-8754 Joint washer (cap to body) 1 18 70-1670 Joint washer 1

13

Fig. 4. INLET MANIFOLDS

14

Re(. No. Part No. DESCRIPTION QUANTITY REMAR KS

INLET MANIFOLD

1 21-0582 Stud (1 156 in. U.H.) 4 2 14-1302 Self Jocking nut . .. 4 3 70-6772 Joint washer, man ifo ld ... 2 4 71 -1459 Joint washer, insulat ing block 2 5 70-2968 !nsulating block · 2 6 70-7136 Left man ifold 1 7 70-7137 Right manifold 1 8 6(µ1247 Plain washer 4 9 70-6916 Co nnecto r 2

10 70-6958 Balance pipe 1 11 70-5473 Clip 2 12 14-701 9 Socket head screw ... 4

15

3

19

21

22- -- - - .:::--

3 3---c::::.:;;;;;;;;;;;;;.::.z_.J.

23

27 5

6

CARBUR.ETOR fig. S.

16

~ - _ 15

( 2

IU - --- - 14

CIS

Ref. No. Part No.

1 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

60-3967 60-3968 622/101 Reference only 622/097 611/086 622/060 622/131 622/077 611/076 611/082 622/128 376/100 622/122 622/124 622/067 622/134 611/069 622/071 6ll/073 622/055 622/068 376/093 622/078 13/163 4/035 5/077 622/062 622/129 611/089 14/032 622/147 611/151 82-9272

DESCRIPTION

CARBURETOR

CARBURETOR l626/65-L.H. CARBURETOR R626/64-R.H. "O" ring seal (99-0522)

Mixing chamber ... Mixlng chamber top (99-1049) ... Screw (99-0521) ... Throttle valve (3f cutaway) (99-2001) Throttle return spring (copper plated) (99-1033) Throttle stop screw (99-0516) Air adjusting screw (99--0515) "O" ring (99-0520) Jet holder (99-1034) Main jet (99-1131) size 150 Needle jet (99-1035) size .106 Needle (99-1036) ... Needle clip (99-0510) Air valve guide sleeve (99-1051) Float (99-0512) Float spindle (99-0513) ... Joint washer (99-0514) Float chamber (99-1154) Float needle (99-0511) Filter (99-0438) . .. Banjo bolt (99-0517) Fibre washer (99-1124) Cable adjuster Nut (99-0224) Air slide ... Air slide spring (99-1038) Tlckle r p in Spring Drain plug (99- 1152) Washer (99-1153)

Petrol pipe

17

QUANTITY

1 1 1 1 1 4 1 1 1 1 2 1 1

...,

REMARKS

1 Each carburetor 1 1 1 1 1 1 1 1 1 1 1 I

..I

Reference only 1 Each carburetor Reference only 1 Each carburetor Reference only Reference on ly 1 1 1

44 40 44 42 43 44 45 23 32 21 33

\ 36 35

l

Fig. 6. CYLINDER BLOCK AND HEAD

18

,----------38

-------37

lf-----50

<§.>---52

lf'~- - -- 3

lf-----8

Cl4

) Ref. No . Part No. DE.SCRIPT/ON QUANTITY REMARKS

CYL(NDER BLOCK AND HEAD 1 70-3798 Cylinder base gasket 1 2 70-9719 Cylinder block ... 1 3 70-7563 "O" ring 2

4 21-0692 Nut (12 point) ... 8

5 70-9352 Tappet guide block 2

6 97-0200 Tappet block screw (n- in. U.H.) 2 7 70-1612 Serrated washer 2

8 70-4040 Tappet, Racing type ... 4

9 71-2643 CYLINDER HEAD c/w GUIDES 1

10 70-6301 Valve guide 4

11 70-3209 Valve guide circlip 4

12 14-0301 Nut, rocker box 4 13 70-6853 Inlet valve 2

14 70-6854 Exhaust valve ... 2

15 70-6855 Bottom cup 4

16 70-5946 Inner valve spring 4

) 17 70-4011 Outer valve spring 4 18 70-3742 Top collar 4 19 99-0062 Split cotter 8

20 70-4456 Cylinder head bolt (2;~ in. U.H.) 4

21 82-2184 Plain washer 8

22 70-4675 Cylinder head gasket 1

23 71-2075 Inlet rocker box 1

24 · .. 71-2076 Exhaust rocker box 1 25 70-9511 Joint washer 2

26 14-1401 Rocker box stud 4 27 70-3302 Washer ... ': .. . 4 28 71-2079 Plug, rocker box 4 29 57-2697 Joint washer 4 30 14-6609 Screw (1! in. U.H.) 4


32 70-3794 Cylinder head bolt (5 176 in . U.H .) 2

33 70-3795 Cylinder head torque stay bolt 2 34 70-3809 Oil feed bolt 2

35 82-1880 Copper washer .. . 6

36 97-0400 Domed nut 2 37 70-4610 Inspection cap ... 4

38 70-8782 ".O" ring 4 39 70-3749 ROCKER (right exhaust, left inlet) 2 40 70-3750 ROCKER (left exhaust, right in let) 2

41 70-7651 Rocker ball pin 4

42 70-3223 Rocker adjusting pin 4

43 60-4264 Adjuster lock nut 4 44 70-2534 Thrust washer, n; in. 6 45 70-3224 Spring washer ... 2

46 70-3748 Rocker spind le . . . 2

47 60-3548 "O" ring 2 48 70-1335 C opper washer . .. 2 49 70-1435 Domed nut 2 50 70-4008 Push rod 4

51 71-2576 Cover tube 2

52 70-7310 "O" ring, push rod cover tube (bottom) 2 53 71-1283 "O" ring, push rod cover tube (top) 2 54 70-4671 Locking spring ... 4 Not illus. 71-1707 Sieeve 2 Not ill us. 70-3547 Sealing rubber ... 2

19

j~

~

13~ 22 2

6

105

Fig. 7. TIMING COVER AND CONTACT BREAKER

--'

-·--~ '°"'"lc...,t';J ;_,~

.1\ ) '

l f

t '

Ref. No. Part No. DESCRIPTION QUANTITY REMAR,'<S

TIMING COVER AND CONTACT BREAKER

1 70-9250 Timing cover ... 1 2 70-4016 Patent plate 1 3 60-2085 Hammer-drive screw 3

4 70-4568 Oil seal . .. ,2

5 14-6607 Screw (k in. U.H.) 4 6 21-1916 Screw (1i in. U.H .) 4

7 57-0989 Hollow dowel ... 1 8 54419340 AUTO-ADVANCE UNIT (99-0771 ) 1 9 54415642 Spring set (95-0757) 2

10 54419097 CONTACT BREAKER PLATE ASSEMBLY (99-0768) 1 11 54419220 Pin adjustment (99-0769) 2 12 54419827 Contact set (99-0772) 2 13 60-3963 Washer (cover screws) 8 14 70-7680 Pillar bolt 2

' 15 70-6559 Washer 2

16 14-0208 Bolt 1 17 70-8163 Washer 1 18 70-8737 Cover 1 19 71-1462 Joint washer 1 20 60-4256 Serrated washer 2

21 70-7354 Screw 2 22 60-2133 Oil pressu re switch 1 23 60-2045 Cover pressure switch 1 24 70-4569 Circlip ... 1 Not illus. 70-4849 Dowel pin , auto advance to camshaft 1 Not illus. 60-2138 Timing label for C.B. cover . .. 1 Not illus. 70-9526 Blanking plug (to replace oi l pressure switch) Available

21

11

15

16

44 12

~1 - --37

38

~- 39

Re(. No. Part No. DESCRIPTION QUANTITY

GEARBOX SHAFTS, BEARINGS AND INNER COVER

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 17 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

57-0665 57-1478 37-0680 14-6608 57-1422 57-0912 57-1606 57-1607 57-3991 57-1405 57-4039 57-1391 57-3994 57-1411 57-4041 57-3997 57-3999 57-1393 57-1426 57-3660 57-3661 57-1457 57-1480 57-1481 57-4218 57-1418

57-1416 97-0688 57-4300 57- 1417 60-4255 57-1440 57-1157 57-1390 57-1981 57- 1431 57-1282 57-1161 57-1897 57-1469 57-4113 57- 2240 21-0594 57- 1464 57-1441 70-4803 57-4612

High gear bearing (ball journal) Oil seal Circlip ... Screw Return spring plate Peg Lays haft bearing Thrust washer ... MAINSHAFT HIGH GEAR (22T)

High gear bush MAINSHAFT c/w THIRD AND LOW GEARS (16/24T)

Clutch rod bush ... Mains haft second gear (21T) ... Mainshaft distance piece Layshaft c/w second and high gears (15/23T) Layshaft third gear (20T) LAYSHAFT LOW GEAR (27T)

Low gear bush Pawl retaining disc Camplate index plunger Index plunger spring .. . Selector fork spindle .. . Mainshaft selector fork Lays haft selecto r fork . : . Gear selector '.cam plate Camplate spindle Split pin (t in. x;} in.) Gear indicator pointe r Screw {i56 in. U.H.) INNER COVER

Gea r indicator plate Indicator plate rivet

Hollow dowel . .. Kickstarter stop plate .. . Stop plate anchor screw KICKST ARTER SPINDLE

Kickstarter pawl Plunger Plunger spring Needle roll er bearing

Mainshaft bearing (Ball jou rnal) Circlip ... Tab washer Mainshaft nut Distance piece Kickstarter return spring "O" ring Dipstick ...

23

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Reference only 1 1 1 Refe rence only Reference only 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

19

14 43

~ 1)--

1

37

38

39

Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

WIDE RAT J 0 GEARS

9 57-4029 MAINSHAFT HIGH GEAR (23T) 1 11 57-4040 MAINSHAFT c/w THIRD AND LOW GEAR (15/24T) ... 1 13 57-4031 Mainshaft second gear (20T) ... 1 15 57-4042 Layshaft c/w second and high gear (14/24T) 1 16 57-3997 Layshaft thi rd gear (20T) ·1 17 57-4033 LAYSHAFT LOW GEAR (29T) 1

.• ,«

)

25

35

36----

::~------~~o 16------·

11

19

18

12

- 20

15

Fig. 8. GEARBOX - OUTER COVER AND LEVERS

2.6

--38

43

ASSY.37

107

) Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

GEARBOX 0 UTER COVER AND LEVERS

1 57-3755 GEARBOX OUTER COVER ... 1

2 57-1395 Gearchange spindle bush .. . 1

3 21-1928 Stud (1 156 in. O.A.) 2

4 14--6505 Screw 1

5 57-1942 GEARCHANGE QUADRANT 1

6 57-1474 Spring retaining pin 2

7 57-1436 Plunger spring 2

8 57-1396 Selector plunger ... 2

9 Split pin (654 in. x t in.) Reference only

10 57-2697 Sealing ring 1

11 57-1871 Return spring housing 1

12 57-1877 Return spring 2

13 57-1878 Thrust button 2

14 57-1977 Cover 1

~ 15 21-1877 Nut 2

16 57-1876 Distance piece 2

17 57-1874 Distance piece 1

18 57-4439 Clutch lever 1

19 60-2368 Ball, f in. diam. 3

20 57-1710 Shaft 1

21 57-1712 Spring 1

22 57-3673 Plain washer 1 . 23 Split pin u4 in. X tin.) Reference only

24 57-1945 Spoke 1

25 57-1946 Connector 1

26 57-1937 Nut 1

27 57-3784 Abutment 1

28 57- 2062 Adaptor, short As required

28 57-2063 Adaptor, long (For cable with short outer) As required

29 57-1646 Rubber cover 1

30 14-1302 Nut 2


32 21-1918 Screw .. . 2

~ 33 21-1917 Screw 2

34 57-1435 Gearchange lever 1

35 57-2450 Pedal rubber 1

36 37-0932 Bolt (1 in. U.H.) 1

37 57-3797 KICKSTARTER LEVER COMPLETE 1

38 57-3742 Kickstarter crank 1

39 57-1272 Kickstarter pedal ... 1 40 60-2364 Steel ball (! In. diam.) 1

41 57- 1167 Index spring 1

42 21-0541 Pivot bolt .. . 1

43 21-0644 Clamp bolt (1 156 in . U.H.) 1


45 57-1970 Cl1Jtch operating rod 1 46 57-2239 Oil seal . .. 1

47 57- 2238 Oil seal cov<?r ... 1

48 70-1612 Serrated washer 2

27

"" OJ

4

22 2 3

13

8 7

9 !

6 10 11

12 23 5 19 20 21

14 15 16 17 18

Fig. 10. CLUTCH

·---- .... .. --._._...---~--.--~


CL UTCH

1 57-1570 Sprocket and housing . .. 1 2 57-3930 Hub 1 3 57-3931 Thrust washer 1 4 57-0394 Roller 20 5 21-0586 Nut 1 6 57-4438 Centre (Shock absorber body) 1 7 57-4436 Inner plate 1 8 21-2157 Bolt 3 9 57-4636 Shock absorber spider 1

10 57-1722 Drive rubber (large) ... 3 11 57-1723 Rebound rubber (small) 3 12 57--4437 Outer plate 1 13 57-423A Screwed pin (1-H in. U.H.) 3 14 57-1362 Driving plate (bonded) 6

I 15 57-1363 Driven plate (plain) 6 16 57-2156 Pressure plate 1 17 57-2159 Adjuster pfn 1 18 14-0403 Nut 1 19 57-1931 Spring cup 3 20 57-1560 Spring 3 21 57-2526 Nut 3 22 60-4253 Key 1 23 57-2279 Washer

29

14

15-8

20

30

21

----

Fig, 11.

24~ '\._

25~

. D CHAINS CHAINCASE AN

30

i l l

l ! ,,,..,.~~=---3 I i

----6

~ 7

29

28

, ... .. a Ref. No. Part No. DESCRIPTION QUANTITY REMARKS l

CHAINC,;ASE AND CHAINS • ~

1 57- 1476/18 Gearbox sprocket (18 teeth) ... 1 J 1 57-1476/19 Gearbox sprocket (19 teeth) ... Available

l 1 57-1569 Gearbox sprocket (20 teeth) ... Available 2 57-2536 Gearbox sprocket nut 1 3 60-0444 Rear chain, i in. x fin. x 102L .1 4 70-7037 Cover pf.~te 1 5 70-7565 Oil seal ... 1 6 71-1419 Joint washer 1 7 70-3821 Count ersunk screw {i\ in. U.H.) 6 8 60-0358 Primary chai n, l in. Duplex 78L 1 9 70-6283 Chain tensioner blade .. . 1

10 70-4152 Tie rod ... 1 11 70-4148 Trunn ion ... 1 12 70-9495 Stud (3 1

56 in. O.A.) 3

13 47205 Stator, RM 21 (99-1 006) 1 14 60-4247 Plain washer 3 15 14-0702 Nut 3 16 70-4144 Rubber grommet 1 17 70-9360 Sleeve nut 1 18 70-1509 Clip 1 19 21-1920 Setscrew 1 20 71 - 1456 Joint washer 1 21 70-9249 Chaincase 1 22 57-2"A0 Rotor cover 1 23 Tl-1457 Joint washer , 1 24 82-4129 Screw 3 25 57-2537 Ignition pointer ... 1 26 14-6101 Level plug 1 27 70-2441 Copper washer .. . 2 28 57-2166 Filler plug 1 29 70-8782 " O " ring 1 30 21-1 878 Screw (2;} in. U.H.) 3 31 14-6609 . , Screw 7

~ 32 70-9703 Adjuster sleeve nut 1 33 57-2259 Drain plug 1 34 57-1738 Fibre washer 1 35 57- 2056 Tab washer 1 36 70-7571 Crankcase protector 1 37 14-1301 Self-locking nut 1 38 60-3963 Washer ... 14

31

_. .4 - r .•

j

i I

I

31

I j

...

"" - .-

I i

'

I

i

l l I

\

Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

EXHAUST SYSTEM

1 71-2628 Exhaust pipe-L.H. 1 2 71-2629 Exhaust pipe-R.H. 1 3 71-2466 Finned clip 2 4 21-0778 Bolt} Exhaust pipes to 2 5 21-2186 Nut cylinder head 2 6 14-2205 Bolt Exhaust pipes · 2 7 14-1301 Nut to brackets 2 8 70-9888 Coupling pipe ... 1 9 70-7512

Clip } 2 10 70-3768 "D" washer Coupling 4 11 14-0217 Bolt pipe 2 12 14-1202 Nut 2 13 71-2017 Muffier-D.S. ... 1 14 71-2018 Muffier-T.S. ... 1 15 70-2271

Cl;p } 2

16 70-3768 "D" washer 4 17 14-0219 Bolt Mufflers to exhaust pipes 2 18 60-4247 Washer 2 19 14-1202 Nut 2

33

~>i.,,_,.- ........ ,_ ........ -~·-· ,...,._._ .. . •

w ..i,..

19

·~

/·> 71 / /· / / 0~./ ~ -~

_,,./ 30 _,/

29

(/ ~ 11

~«'~ . I .·

\ . ./~ '('~//' 10 12

)l( 0~ / /:~\ f~ 5

J,~~ ~ . ~ij~~~ / .. , ~

/ / . I ,, I I

16 / 17

Fig. 13. MOTOR FITTINGS

23 22 I

18

I 21 I

e'

C45

31

1' I

1!

·-"-"'--~-- · ·,nzrntjl ~ - · 'i! it::41 .... 5111,bi-...

Ref. No. Part No.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

82- 7333 82-7334 14-0239 60-4246 14-1303 21 -2006 60-4247 14-1302 21-2083 60-4247 14-0302 14-1302 70-7641 70-7642 14-0225 60-4247 14-1302 70-4778 60-4259 60-4261 14-0220 i0-7119 70-3434 60-4247 14-1302 82-4229 82-4230 14-0242 60-4246 14-1303 14-0228 60-4247 14-1302 21 -2004 82-5532 14-1303

DESCRIPTION

MOTOR FITTINGS

Front motor plate-D.S. Front motor plate-T.S. Bolt 1 Washer Front motor plates to frame ... Nut (Clevelcc) Stud (3-k in. O.A.) Washer Top-front motor plates Nut (Cleveloc) Stud (4.[- in. 0.A.) Washer Middle-front Nut (piai n) j' motor places Nut (Cleveloc) Exhaust bracket-D.S. Exhaust bracket-T.S ....

Washer Bottom-front motor plates Bolt }

Nut (Cleveloc) Torque stay Washer}Torque stay to Nut rocker box studs

Distance piece-D.S. Bolt 1 Distance piece-T.S. Torqu e st2y to frame \"/asher I

Nut (Clev~l~c) J Rear motor plate-D.S. Rear motor plate-T.S. Bolt Washer Rear motor plates to crankcase ... Nut (Cleveloc) Bolt Washer Rear motor plates to f,ram e Nut (Cleveloc) Stud I Distance piece .~ Bottom motor fixing Nut j

35

QUANTITY

1 1 1 1 1 1 2 2 1 2 2 2 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2

REMARKS

502 11 151

~ ~22 19

A--20

49 "- ~ 46 48 - -W@ 47 ~ ·. 1"~ 44

0--45

43

Fig. 14, FRAME

36

18

~ 6

@--2

-13

C37

i Ref. No. Part No. DESCRIPTION QUANTITY REttlARKS

FRAME

1 83-0034 Front frame 1

2 97-0111 Steering race cup 2

3 60-2364 Steel ball (tin. dla.) 40

4 97-1018 Top cone and dust cover 1

5 82-5679 Washer ... 2

6 82-7155 Steering stops 2

7 82-8038 Rear frame 1

8 14-0241 Bolt 1

9 60-4246 Washer ... 1

10 14-1303 Nut 1

11 21-0588 Bolt 2

12 99-0046 Spring washer 2

13 82-7693 Centre stand 1


) 15 82-5678 Pivot bolt 2

16 82-4484 Tab washer 2

17 82-2725 Nut 2

18 82-3617 Return spring 1

19 83-1560 Prop stand 1

20 '82-7021 Pivot bolt 1

21 14-0703 Self-locking nut 1

22 82- 8382 Return spring 1

23 82-4214 Left footrest 1

1.4 82-42'15 Right foocresc 1


26 14-0251 Bolt 2

27 82-4370 Plain washer ... 2

28 14-1304 Nut 2

29 82-5087 Left pi llion footrest support 1

30 82-5088 Right pilHon footrest support . 1.

31 14-0115 Bolt n~ in . U.H.) 4

32 60-4247 Washer ... 4

33 82- 7705 Pedal stop screw 1

i'·t 34 14-0302 Nut 2

35 82-9369 PILLION FOOTREST . .. 2

36 82-9370 Footrest hange r 2

37 21 -1910 Bolt .. . 2

38 60-4259 Washer 2

39 82-1 694 Pedal 2

40 82-9371 Pivot bolt 2 41 82-22~7 Washer 2

l 42 14-1 302 Nut .. . 6


J 44 82-7706 Brake pedal spindle 1

45 14-1305 Nut 1

46 82-7703 Brake pedal 1


48 60-4246 Plain washer 1 49 14-0403 Nut 1

50 14-0216 Bolt 1

51 14-0402 Nut 1

Not illus. 60-2452 Transfer, 'Safety Standards' 1

·?t ( ' . 37

w Q)

.,.1, -

34- 3~ l ---- --·--_]) A4 A

12~

33

~ 31

32--jj

16- -J..

1 2

F;g. 15. SWINGING ARM, S UsPeNSJON UNITS AND CHAJNGUARD

3

-~---------

~ 11 ~

• c~ - 12

49 21

47 4 C3 1

j Ref. No. Part No. DESCRIPTION QUANTITY REMARKS ,

SWINGING ARM, SUSPENSION UN ITS AND CHAINGUARD

1 82-7375 SWINGING ARM 1 2 82-4076 Pivot bush ... 2 3 82-7342 Spindle ... 1

4 82-7270 Gaiter ... , 2

5 82-4385 Shim 0.003 in. As required

5 82-4386 Shim 0.005 in. As required

6 83-0037 Left distance piece 1 7 21-0580 Pivot bolt-left 1

8 21-0579 Pivot bolt-right 1 9 64052107 SUSPENSION UNIT (60-2024) 2

10 64533645 Bonded bush (99-0122) 4

11 9054/171 Spring retainer (99-0107) 4 12 64543708 Spring, 100 lbs. chrome (99-1048) 2 13 14-0235 Unit fixing bolt 4

} 14 60-4246 Plain washer 8

15 14-1303 l'lut 4

16 82-7707 Chainguard 1 17 14-0101 Bolt 1 18 60-4250 Washer ... 1 19 82-4134 Front bracket 1

20 14-0113 Bolt 1

21 82-7343 Tab W3.sher 2

22 60-1841 Lubricator 1

23 14-0702 Se lf-locking nut 1 24 82-9387 Stepped bolt 1


26 14-1302 Nut 1

27 14-0128 Bolt 1

28 14-1303 Nut 1

29 60-4268 Nut 1


31 82-7386 Brake operating rod 1

32 Split pin (-r'r in . x tin.) Reference only

) 33 82-7387 Adjuster nut 1

34 83-1780 Brake torque stay 1

35 99-0046 Torque stay washer 1

36 14-1304 Torque stay nut 1 37 82-6046 Front chainguard 1 38 14-0101 Bolt 1 39 60-4245 Washer ... 1

40 14-1301 Nut 1

41 54033234 Stop lamp switch (99-0725) 1

42 82-3158 Spring (315738) 1 43 57-1076 Bolt (} in. U.H.) 3

44 82-4717 Self-locking nut 5

45 82-5687 Lever 1

46 82-5413 "D" washer 1 47 82-7774 Right distance piece 1

48 14-0702 Nut 1

49 '1!' 82-4078 Thrust washer ... 1

Not illus. 60-4263 Washer, lubricator 1 Not illus. 83-4277 Distance piece, brake rod 1

) , 39

35--t;:rJ 37-1

36~

38--@)

10

12--4l 1-. 7~

22

~20

tl-~21

24

23

~ 25

~ 26

- 29

27

'

28

~ ~

33

C 38

Fig. 16. TEL ESCOPIC FRONT FORK

-40

Ct Ref. No. Part No. DESCRIPT:ON QUANTITY REMARKS

TELESCOPIC FRONT FORK

1 97-4501 FORK ASSEMBLY 1 2 97-2288 Middle lug and stem 1 3 97-0439 Bottom cone 1 4 97-2290 Pinch bo lt (2f in. U.H.) ... 2 5 60-4246 Plaln washer 3 6 14-1303 Cleveloc nut 2 7 97-2263 Fork ~tern sleeve nut 1 8 97-3662 Top lug 2 9 82-6738 Lock c/w 2 keys .. . 1

10 60-0623 Key (state serial number) 1 Key no's run from EJR 1 to EJR SO

11 21-0578 Grub screw 1 12 97-2266 Sealing washer 1 13 97-2107 Locating pin 1

.) 14 21-0684 Pinch bolt (1i in. U.H.) 1 15 21-0685 Seated nut ... 1 16 97-4502 Left top cover 1 17 97-4503 Right top cover 1 18 82-4047 Cork washer 2 19 97-1657 Spring abutment 2 20 97-1891 Main spring (Yellow/Blue) 2 21 60-3273 Plain washer 2 22 97-3635 Telescopic gaiter ... 2 23 97-4167 DUST EXCLUDER SLEEVE NUT 2 24 60-3274 Oil seal 2 25 97-2119 "O" ring .. . 2 26 97-0431 Plain washer 2 27 97- 0441 Top bearing 2 28 97-1896 Damping sleeve 2 29 97- 3904 STANCHION 2 30 97-0443 Lower bearing 2 31 97-2091 Bearing nut 2 32 97-2245 Cap nut 2

'.) 33 97-4170 LEFT BOTTOM MEMBER c/w CAP 1 34 97-4220 RIGHT BOTTOM MEMBER c/w CAP 1 35 97-1844 Spindle cap ... 2 36 70-3446 Plain washer ... 4 37 21-2024 Stud ... 4 38 14-1202 Nut, self locking 4 39 97-3894 Drain plug ... 2 40 97- 3893 Sealing washer 2 41 . 97-2154 Shuttle valve 2 42 97-2127 Circlip 2 43 97- 2090 Restrictor ... 2 44 97-1062 Aluminium washer 2 45 97-2126 Fianged bolt 2 46 97-3682 Bracket 1 47 97-2270 Cable retainer 1 48 82- 8245 Star!ock washer 1

41

8---

35----ru 37-- /j

36 71 --e 38--@)

10

12~ ~.

~

11----c,

{~~20

~21

~ 24

fd}--23 ~ 25

~ 26 27

28

33

Fig. 16. TELESCOPIC FRONT FORK

42

C 30

29

~} ( . Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

TELESCOPIC FRONT FOR I< (continued)

49 97-3926 Square nut 2 50 97-0722 Cap ... 2

51 60-4247 Plain washer 4 52 21-0589 Bolt (1k in. U.H.) . .. 4

53 97-1696 Top cover ... Available for use where headlamp removed

54 97-2208 Rubber mounting, headlamp bracket 2 55 97-4121 Headlamp bracket-D.S. 1 55 97-4203 Headlamp brackec-T.S ... . 1 56 97-2209 Rubber buffer 4 57 97-2210 Washer, headlamp bracket 4 58 21-2095 Attachment bolt ... 4 Not illus. 82-6784 Cable grommet (right top cover) 1

•••• . .;,,

(}

43

10 14 4 8

Front wheel complete N01

19

t

12 11

18 13 10 15

I 38 CII 29 35

Fig. 17. FRONT WHEEL

,j Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

FRO NT WHEEL

1 37-3458 FRONT WHEEL COMPLETE 1 2 37-1721 RIM, SPOKES AND HUB ASSEMBLY 1 3 37-1230 Front wheel rim (WM2-19) 1 4 37-1328 Spoke (8 /10G x 5} in. straight) c/w nipple 20 5 37-1708 Spoke (8/10G x 4g in. 78°) c/w nipple 10 6 37-1709 Spoke (8/10G x 4fr in. 100°) c/w nipple 10 7 37-4200 Spoke nipple ... 40 8 37-1722 Hub and brake drum 1 9 37-3582 Wheel spindle 2

10 37-0653 Bearing 1 11 37-1237 Dust cover 1 12 57-0280 Circlip 1 13 37-3337 Bearing support ring 1 14 37-1481 Grease retainer 1

l 15 37-0582 Retaining ring 1 16 37-3460 Cover plate 1 17 37-1197 Balance weight, t oz. As required 18 37-1198 Balance weight, 1 oz. As required 19 37-3461 BRAKE ANCHOR PLATE ASSEMBLY 1 20 37-1996 BRAKE SHOE c/w LINING 2 21 Reference only Brake lin ing ~ }Each shoe 22 Reference only Brass rivet 23 37-2026 Thrust pad 2 24 37-0135 Shoe return spring 2 25 37-200i Brake cam 1 26 37-3453 Brake cam lever (front) 1 27 14-1303 Nut 2 28 37--3454 Brake cam lever (rear) 1 29 37-2003 Rod assembly 1 30 37-2005 Fork encl, .. th readed 1 31 14-0401 Locknut 1 32 37-3522 Lever return spring 1 33 21 - 1995 Anchor plate nut 1

' 34 60-4252 Pivot pin ... 2 35 Split pin (-h in . x tin. long) Reference only 36 37-2027 Plain was:1er 2 37 37-1991 Anchor plate gauze (for air scoop) 1 38 21-1998 Taptite screw 3 39 70- 2351 Washer for tapt ite screws 3

.45

45 42 41 47 23 ~ 25 27 28 22 8 9 10

~

43 44 34 33 35 26 30 31 13 11

---....... ,~ ,. loo I'-·

12 3 15 21 7

20 19 18 17 46

Fig. 18. REAR WHEEL

--

5 5 16 18

4 6 4a 14 36 37 38

39 24 45 43

40 42 44

259

. ···---· - -- --

1 2 3 4 4A 5 6 7 8 9

10 11 12 13 14 'i5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

37-3607 37-3610 37-1007 37-1107 37-3402 37-1108 37-4200 37-3586 37-1499 21-2010 70-1612 37-3585 21-2011 14-1202 37-3589 37-1474 37- 1654 37-1022 37-0653 37-3587 37-1710 37-1278 37-1024 37-3590 21-201 3 37-1406 37-1407 Reference on ly Reference on ly 37-1415 37-0135 37-3592 37- 2014 37-2027 60-4261 37-1488 37-1635 37- 3588 37-1477 60-0373 37-1280 21-2014 . 37- 2089 37-1015 14-1902 21-0585 37-3468 37-0011

REAR WHEEL

REAR WHEEL COMPLETE ... RIM, SPOKES AND HUB ASSEMBLY

Rear wheel rim WM3-18 ... Spoke (l3/10G x 7.96 in. 90°) Spoke (8 /10G x 7.96 in. 110°) Spoke (8/10G x 7f in. 90°) ... Spoke nipple .. . Hub ...

Sprocket, 46T Bolt Serrated washer Brake drum Bolt ( l ! in. U.H.) Self-locking nut ... Wheel spindle Grease retainer (brake side) Grease retainer Backing ring Bearing RETAINING RING

Locking screw ("f6 in. U.H.) Distance tube Distance p!ece Brake anchor plate Nut LEADiN G BRAK E SHOE C/W LININ G TRAILING BRAKE: SHOE C/W LINING

Brake lining Brass rivet Thrust pad

Shoe return spring Brake cam Brake cam lever Plain washer Nut Lever return spring Grease retaine r ... Speedometer adaptor Distance piece

' Speedometer gearbox Plain washer Nut D.S. inner

Chain adjuster ... Ad juster end plate Self-locking nut Spindle nut Tyre security bolt WM3 Pivot pin

47

1 1 1

' 10 10 20 40 1 1 8 8 1 8 8 1 1 1 1 2 1 1 1 1 1 1 1 1 2

16 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1

~

l '1

3z--fl} o

0

'J

i

0

/ / f~~// • I ' 1

' !j;;f 1 ~/ lf//i~Z~'f:'i.'h/.ltl;:flf/!r/,

//1 .f,'IJ ! 1ff h'•j ft· • i1! !· '_ . . f ,· .,,,,,.·1 ~· ·,·1. ·ii I I · · ··· I 1/ ' ·· ' ,·'/ '/ : : I . ;•!·/ i1/,l1!,/.:/il,11·!/,,1!1· I ,1,,1 /1 , , ,.

'}.9--!J

fig, ,er . fENoEP.S

&

'I \

\ I

2

I \

1. / 911

I / :\0 - ~ .//

~~~ 9 ~,

8 12 13

lftOt '& I--...,

} Ref. No. Pert No. DESCRIPTION QUANTITY REMARKS

F EN D E RS

1 97-4532 Front fender 1 2 97-3663 Front stay 1 3 97-3664 Centre stay 1 4 97-3886 Bottom stay 1 s 14-0101 Bolt } 6 6 60-4245 Washer Stays to fender 6 7 14-1201 Nut (Cleveloc) 6 8 97-1685 Bracket D.S. and T.S. fork leg to stays 2 9 14-0113 Bolt } 2 9A 97-4071 Tab washer Brackets to fork leg 2

10 60-3025 Washer 2 11 14-0115 Bolt I 2 12 82-4299 W h J Top and centre stays 2 as er 13 14-1302 N to bracket 2 .J Ut

14 14-.0115 Bolt I 2 15 60-4247 Washer J Bottom stay to 2 16 14-1302 N ut

for k leg 2 17 83-4820 Rear fender 1 18 82-6916 Bracket 1 19 14-0101 Bolt 1 Bracket to

1 20 82-6310 Washer 1 21 60-4250 Washer r fender 1 22 14-1201 Nut (C leveloc) j 1 23 82-6915 Bridge ... 1 24 14-0102

Bolt } 2

25 82-6310 Washer Bridge to 2 26 60-4245 Washer fender 2 27 14-1201 Nut (Cleveloc) 2 28 83-2879 Lifting handle .. . 1 29 14-0102 Bolt } 2 30 60-4245 Washe r Lifti ng hand le to fender 2 31 14-1201 Nut (Cleveloc) 2

_t 32 82-5994 Clip 1 33 82-6031 Backing plate 1 34 14-0113 Bolt } 2 35 60-4247 Washer Clip to fender 2 36 14-1302 Nut (Cleveloc) 2 37 82-7826 Wiring protector 1 38 14-0102 Bolt } ... 2 39 60-4245 Washer Wiring protector to fender 2 40 14-1201 Nut (Cleveloc) · 2 Not illus. 60- 0777 Cable clip 1

49

N

\

~

.n ...

50

t · Re(. No. Part No. DESG{f PTION QUANTITY REMARKS

TAIL L AMP AND S UP P OR T

1 83-4774 Tail iamp support 1 2 14-1 401 Stud l 1 3 60-2329 Washer J Tail lamp support to fender 1 4 14-1301 Nut 1 5 83-5001 Support plate .. . 1 6 83-4784 Rear no. plate bracket-top 1 7 82-6850 Rear no. plate bracket-bottom 1 8 14-0102

~~hec }No. pl>te bmkets aad '"PPOct ~l~te ,;·feod~;-4

9 60-2329 4 10 14-1301 Nut ... ... . . . 4 Not illus. 83-4806 VViri ng protector 1 11 56513 STOP-TAIL LAMP--L917 (99-1252) 1 12 54584930 Lens (complete with screws) (99-1257) 1 13 54534931 Base assembly Reference only-

-t 14 54583924 Gasket Reference only 15 380 Bulb (99-0542) 1

51

~!)o 2

7

. 9

12 . 17

13 ©( ( / 20 / 14 ~ ~ ~ 19

. PANELS ·AND Fig. 21. TWINSEAT

52

t Ref. No. Part No. DESCRIPTION QUANT/1'Y REMARKS

PANELS AND TWINSEAT

1 83-1358 Left panel and toolbox 1 2 83-1357 Toolbox screw ... 1 3 83-1377 Washer .. . 1 4 83-0222 Captive nut 1 5 82-5673 Grommet 2 6 83-1573 TWINSEAT 1 7 82-9715 Twinseat cover 1

Not illus. 60-0052 Transfer, positive earth 1 8 60-0697 Sp rag 4

9 60-0696 Trim strip (bright) 1 10 82--4898 Buffer front 2 Not illus. 82-7835 Buffer rear 2 11 82-8026 Hinge front 1

12 82-7862 Hinge rear 1

f 13 60--4250 Spring washer 4

14 14-0101 Bolt 4

15 60-0374 Check wire 1 16 60-2381 Self tapping screw 2 17 71-3749 Washer ... 1 18 82--4228 Spring 1 19 Split pin (/2 in. x t in.) Reference only

20 82-7560 Seat knob and plunger 1

Not illus. 60-2106 T ransfor Dayto na 1

'

53

21 g 22~

5-_____J~g

1----_j

fj-- 16

~17 §-18

~19

@---20

9

fig. ll. GAS l"ANK

54

25

28

Ct9

)

., ., l

~!

,< 1 .,

' ·•


GAS TAN KS

1 83-4871 Petrol tank (2t U.S. Galls.) 1 1 83-4870 Petrol tank (3f U.S. Galls.) Available 2 82-9701 Styling unit (left) 1 3 83-1339 Styling unit screw (27/64 in. 0.A.) front 2 4 82-7888 Styling unit screw (35/64 in. O.A.) rear 2 5 ·-····s2-9700 Styling unit (right) 1 6 82-8192 Left knee grip ... ~ }Available 7 82-8193 Right knee grip 8 83-2903 Reflector bracket 2 9 57183 Reflector, amber (99-1161) 2

10 60-2391 Washer (front reflectors) 2 11 82-4717 Nut (front reflectors) ... 2 12 82-7388 Rear bolt 1 13 82-5336 Double spigot rubber ... 1

-t 14 82-0967 Rubber washer ... 1 15 82-3814 Cup 1 16 82-5228 Rubber washer ... 2 17 82-5229 Spigot rubber 2 18 82-3814 Cup 2 19 21-1883 Stud 2 20 -14-1302 Nut 2 21 83- 3875 FILLER CAP 1 22 82-4048 Joint washer 1 23 82-3217 Jack chai!'l 1 24 83-2801 F.:r.rol tap-D.S. 1 25 83-2800 Petrol tap- T.S. 1 26 70-7351 Petrol tap seal 2 27 83- 0002 Steel washer 2 28 83-0006 Tap nut 2

Not { 60-0056 Transfer, World Speed Record 1

illus. 60-0061 Transfer, Made in England 1 60-2106 Transfer, Daytona 1

@

·-....... .

55

19· -20

I I 28 27 (;' t ~J, 22 !!0 ®' 17

~ L23I 29 f"'sY th~- I 20 26 ~,

%)l....__ __ _ 22

30

16

7-----

6--

9--~· -"' 8-

11-~

C41

• OIL TANK Fig. 23. .

56


OIL TANK

1 83-3290 Oil tank ... 1 2 82-9659 FILLER CAP AND DIPSTICK 1 3 82-4047 Joint washer 1 4 82-5343 Drain plug 1 5 99-0048 Fibre washer 1 6 82-3179 Oil tank filter 1 7 82-1713 Fibre washer 1 8 82-3655 Upper feed f>ipe 1 9 82-3182 Union nut 1

10 70-4594 Flexible connector, long 2 11 70-6848 Clip 4 12 70-7203 Oil pipes and junction block . .. 1 13 71-3754 Joint washer 1 14 70-3446 Plain washer 1

.f 15 21-1908 Nut 1 16 82-6039 Grommet 1 17 70-6849 Clip (reeker pipe) 1 18 82-9255 Front strap 1 19 82-8028 Rear strap 1 20 82-6673 Spigot rubber 4 21 82-6968 Rubber washer ... 2 22 14-0103 Bolt 2 23 14-0701 Self-locking nut 2 24 97-3894 Screw 4 25 82-4717 Nut 4 26 82-7510 Screwed peg 2 27 60-4248 Plain washer 4 28 14-1301 Nut 3 29 70-6353 Rubber connector 1 30 70-7576 Rocker oil feed pipe 1 31 82- 6898 Bracket ... 1 32 82-B034 Spigot nut 1 Not illus. 60-1816 Gro uped transfer "Drain and Refill" etc. 1

t 33 71-1149 Breather vent pipe 1 34 60-2253 Clip breather vent pipe 2 35 83-1610 'T' piece connector 1 36 83- 1613 Froth tower vent pipe 1 37 83-1614 Breathe r pipe, rear guard 1 38 60-2252 Clip. pipe to 'T' piece 1 39 83-1615 Clip, pipe to rear guard 1

57

4

'---- 7

~-- 6

I . I Jliii'

\/\~··1 I :_- I

. .

15 16 17

21

22

<,;;g---- ----;;- - < .. :::i

Fig. 24. T AND AIR FILTER BATTERY, TOOLKI

58

11~

18 20

23

C28

t Ref. No. Part No: DESCRIPTION QUANTITY REMARKS

BATTERY, TOOLKIT AND AIR FILTER

1 54027029 Battery PUZSA (99-0719) 1 2 82-7431 Vent pipe 1 3 82-8033 Battery retaining strap 1 4 82-8032 Battery strap anchorage 1 5 82-8024 Battery carrier ... 1 6 82-8031 Battery carrier rubber 1 7 82-8091 Battery carrier tray 1 8 54938986 Fuse assembly ... Reference only 9 83-1609 AIR FILTEP- 1 or 2

10 82-6866 Filter element (Fil te r cloth and gauze) 1 or 2 11 82-4810 Clip for cover 1 or 2 12 71-2086 Adaptor 1 or 2 13 60-0708 Clip 1

60-2110 TOOL KIT 1

t 14 60-0291 Tool roll 1 15 60-2251 Ring spanner 1 16 60-1907 Ring spanner 1

· 17 60-2084 Open end spanner 1 18 60-0016 Open end spanner 1 19 60-2184 C spanner 1 20 60-2185 Tappet spanner 1 21 60-0087 Box spanner for sparking plug 1 22 60-0767 Screwdriver c/w blacfo 1 23 60-1911 Tommy bar ... 1

59

°' 0

13

~ 23

C52

Fig. 25. HANDLEBAR AND CONTROL LEVERS

(t Ref. No. Part. No. DESCRIPTION QUANTITY REMARKS

HANDLEBAR AND CONTROL LEVERS

1 97-4251 Hand lebar Available 1 97-4252 Hand lebar (Western) ~ .. 1 2 97-1425 Sleeve, handlebar mounting 4 3 16/364 TWISTGRIP (99-0248) 1 4 16/328 Body, top half (99-0245) ... 1 5 16/329 BODY, BOTTOM HALF (99-0246) 1 6 16/008 Friction spring Reference only 7 16/009 Screw . .. Reference on ly 8 16/010 Locknut Reference only 9 16/091 Rotor (99-0244) 1

10 11 /013 Screw (99-0225) 2 11 97-2125 Grip l 12 16/011 Cable stop (99-0241) 1 13 97-2124 Grip 1

@ 14 12/608 AIR CONTROL LEVER (60-3246) 1 15 _12/556 Lever Reference only 16 12/607 Bolt ... Reference only 17 12/606 Cap·-- Reference only 18 12/033 Spring washer Reference only 19 12/040 Clamp Reference only 20 1J /014 Screw Reference only 21 60-3980 Front brake lever 1 22 60-3994 Clutch lever 1 23 21-2048 Pivot pin 2 2.4 14-130·1 Nut 2 25 60-3585 Adjuster ... 2 26 60-3586 Lock ring 2 27 39595 HANDLEBAR SWITCH-L.H. f<.eference only 28 54033667 Switch half. .. · Reference only

. 29 54340883 Lever half (99-1215) 1 30 54115246 Screw (99-1188) ... 4 31 39785 HANDLEBAR SWITCH-R.H. Refe rence only 32 54033722 Switch half ... Reference or.ly

~ 33 54343793 Lever half (99-1261) 1 34 54115246 Screw (99- 1188) ... 4

61

@- 13 14

~

12

C24

Fig. 26. CONTROL CABLES

62

Ref. No. Part No.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

60-1822 60-1994 60-4118 60-4252

60- 3271 60-3272 244/104 60-0745 60-4254 60-4258 82-9918 97-4112 313/13 18/084 313/020 313/021 16/008 210i007 5/077 313/004 210/008 5/077 97-2125 16/0'i 1

DESCRIPTION

CONTROL CABLES

Throttle cable ... Clutch cable Front brake cable Pivot pin Split pin .. . AIR CONTROL CABLE

Cable, lever to junction box Junction box (99-0341) ... Cable, junction box to carburetor

Clip, metal Clip, rubber Clip, metal Cable clip TWIN ROTOR TWJSTGRIP (99-0347)

Screw Body, top half Body, bottom half

Friction spring Screw ... Nut

Rotor Rotor stop screw ... Nut Grip Cable s~op ...

63

QUANTITY

2 1 1 1 Reference only 1 1 1 2

} As ,equi,ed

4 1

Reference only

1 Rcforenc., c;,ly

REMARKS

9 8 7

~ 43, 3

~ 4 13 14

~@:i~ . .,.,_ -- 10 11 12

5--/

42

1

18

17~~

19

33

~ J) ~ 36

15

35

32

16

20

23

13

24~ i . . 22 30

28-----e @--26 - A &-2s 27/

C27 ISi

~ . 21

14

Fig. 27. IGNITION COILS HO • RN, RECTIFIER AND ZENE • R DIODE

64

~ Ref. No. Part No. DESCRIPTION QUANTITY

IGNITION COILS , HORN, RECTIFIER AND ZENER DIODE

(~

1 2 3 4 5 6 ,---

7 8 9

10 ·~---11 12 13 14 15 16 17 18 19 20 21 22 · 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

45223 60-0262 83-1533 14-0103 60-4245 14-1301 14-0114 60-4247 14-1302 '131023 188330 166043 54942078 54190042 N4 82-7552 82-4771 82-3799 60-4256 49072 82-5338 97-2237 49345 97-4262 14-6102 60-4250 14-0113 60-4260 97- 2275 54190000 35048 54385091 60-3654 83-0033 70-2351 82-4717 60-4248 47638 54420128 54418528 54418526 82-8082 70-4638 83-0033 60-4256 82-3799

Ignition coil (60- 2206) Lucas type 17 M12 Plug cover Coif bracket Bolt (Coil to bracket) ... Washer ... Nut Bolt (Coil bracket to frame) Washer ... Nut Plain washer (70-2351) Serrated washe r (60- 4256) Nut (82- 3799) ... Lucar connector Insulating cover ... Champion sparking plug Horn (Cfearhooter 27899) Screw Cf in. U.H.) Nut Serrated washer Rectifier, type 2DS 506 (99-0589) Nut Heat sink Zener Diode(99-0590) Heat sink bracket Bolt Washer ... Bolt, bracket to fork lug Washer . .. Plug, heats ink ... Earth blade, rectifier (99-1159) Flasher unit (99-1201) .. . Cli p, flasher uni t (99- 1204) Spring ... Bolt Washer . .. Nut Washer ... CONDENSER PACK-2CP

Conde nser (99- 1043) Cover (99- 0767) ... Base plate (99-1160)

Mounting bracket· Screw · Bolt Shakeproof washer Nut

... , , . ._ , ... '"' -··· •--- • n •• ~ "" ~

65

2 2 2 4 4 4 2 2 2 4 4 4 As required A:; required Reference only 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Reference o nly 2 1 1 1 2 2 2 2

REMARKS

2

32 \

\

3

23

1

4

JJ

,~ 9 '

10

25

5---· -i 6~

11-7' JfJ_-12

~ 17·-C':) _____ 14

19

24 Fig. 28. . • ND TAIL I.AMP . SWITCHES A . NG HARNESS, P WIRI HEADLAM '

66

15

G '"' 16 ,

.

',"-13

~ I I

20 21

C34

)

j j l

<t Ref. No. Part No. DESCRIPTION QUANTITY REMARKS

H EA DL AMP AND F LASH ER L AMPS

1 60263 HEADLAMP COMPLETE SS700P (99-1 155) 1 2 553248 Rim (99-0692) 1 3 516801 Light uni t (99-1 156) 1 4 504665 Fixing wire (99-0683) 6 5 14492 Screw Reference only 6 534296 Plate Refe rence on ly 7 370 Main bulb (45/35W) (99-1214) ... 1 8 554602 Bulbholder Reference onfy 9 989 Pilot bulb (99-0548) 1

10 54573590 Pilot bulbholder (99- 1213) 1 11 54363454 Warning light (Red) (99- 1208) ... 1 12 54363455 Warning light (Green) (99 -1209) 1 13 54363453 Warning light (Amber) (99-1207) 1 14 54140331 Sealing washer (99-1210) ... 3

((J 15 35710 Light $Witch (57SA) (99- 0563) 1 16 54525212 Shield, warning light Reference only 17 281 Bu lb, warni ng fight (99-0537) 3 Not illus. 54959628 Wiring harness (99-1158) 1 18 31899 IGNITION SWITCH (TYPE S45) (99-0558) 1 19 54130041 Nut ... Reference only 20 82-6981 IGNITION LOCK CfW KE=Y 1 21 60-0622 Key (state serial number) As required 22 97-2262 Cover, ignition svvitch 1 23 56"i47 .... A,.H ... R.' '~.I!" (9" """9' n.. ~ C: LI"\ I r 7-1 I V )

, .,. 24 54581638 Lens (99-1191) 1 25 54580300 Gasket Reference on ly 26 554548 Bulbholder Reference only 27 573832 Interior assembly ... Reference only 28 382 Bul b (99- 1192) 1 29 54123401 Screw (99- 1193) ... 2 30 60600092 Stanchion, flasher lamp (99-1246) 4 31 862217 Grommet Reference only Not illus. 37-2321 Shakeproof washer 4

(~

67

'-i 9

2

TACHOMETER GEARBOX COMPLETE 11

Fig. 29. SPEEDOM . ETER ·AND

68

5 22

21

TACHOMETER

- 23

'

. ' J \

(() Ref No. Part ·No. DESCRIPTION QUANTITY REMARKS

SPEEDOMETER AND TACHOMETER

1 SSM5007/02 Speedometer head MPH (60-2402) ... 1 2 54953387 Bulb holder Reference only

3 987 Bulb, 2.2W. M.E.S. Reference only

4 97-1946 MOUNTING BRACKET 1 5 97-1929 Metalastik bush 2

6 30-282-014-11 Washer .. . 2

7 30-276-037-11 Nut 2

8 21-0590 Bolt (1ft in. U.H.) 2 9 41-148-203 Trip control 1

10 60-0692 Speedometer cable (60- 0692W inner only) .. . 1

11 71-2476 TACHOMETER GEARBOX 1

12 70-9332 SECU RING SCREW 1

13 70-5156 Bush ... Reference only

14 70-5155 Flanged bush ... Reference only

(4) 15 70-5157 Driving gear 1 16 71-2480 End cap 1

17 60-3355 ·o· ring 1

18 71 - 2653 Driven gear 1

19 71-248·1 Welch washer 1

20 71 - 2482 Spacer 1 21 70- 7351 Sealing washer ... 1 22 60- 0648 Tachometer cable 1 23 RSM3003/13 Tachom eter (60- 2396) .. . 1

24 31-371-398 Spade (99-01 73) 1

25 60- 0494 Circlip ... 1

(t 69

S T ANDARD HAROVVARE SPECIFICAT IO N BOLTS

Length under Min. length Part No. Materiul Thd. di(I. head of thread Hexagon A.F. 21-1822 Steel 15. " UNF I "

2 ll" 64 0.500"

21-1910 " i " UNF # " . I 3 "

IT 0.565" 21-1919 " fr" UNC p ."

8 I

1 * i' 0.500"

21-2010 f ' UNF 1 3 • TI'

l. ,, 4 0.375"

14-0101 t " UNF t,, 2 0.438"

14-0102 t " UNF ., " 0.438" " •

14-0103 t " UNF l. " 4 0.438"

14-0105 t " UNF 1" 0.438" 14-0113 fr " UNF 5 "

i 0.500" 14-0114 ,5, H UNF 3 "

4 0.500" 14-0115 1

5,. " UNF 711 0.500" i'

14-0116 fr" UNF 1" 0.500" 14-0126 " f'' UNF 1_ H 0.563" 4

14-0128 " i" UNFF 1 H 0.563" 14-0132 " n" UN 7 "

i' 0.625" 14-0201 t " UNF 1" 3 •

4 0.438" 14-0202 ! " UNF 11."

8 l_ N

4 0.438" 14-0205 t " UNF 11."

2 .l" 0.438" 4

14-0208 ! " UNF 21." 4

l. " 4 0.438"

14-0216 fr" UNF 1.!." 8

7 11

i' 0.500" 14-0217 " 1

56 " UNF 11. If

4 7 • • 0.500"

14-0219 fr" UNF 1 ' " 2 7 11 i 0.500"

14-0220 ,5. H UNF 11. If 1 n 0.500" 4 i'

14-0221 15~" UNF 2" 7 ,1 0.500" '!'

14-0222 fr" UNF 2-'· " 1 n 0.500" 4 • 14-0225 156 H UNF 3" 7 11 i 0.500"

14-0228 " fr" UNF 4" 7 11 i' 0.500"

14-0234 i ~ UNF 11." 4 1" 0.563 "

14-0235 f " UNF 2" 1 . 0.563" 14-0236 i" UNF 2.!."

4 1" 0.563" 14-0237 i" UNF 2.!."

2 1 " 0.563" 14-0239 f'' UNF 3" 1" 0.563" 14-0241 f " UNF ' 31. " 1" 0.563"

" 2

14-0242 " f " UNF 4" 1" 0.563" 14-0251 fT 11 UNF 22" 4

11. H 4 0.625"

14-6101 t " UNC '" 2 0.438" 14-6102 " f ' UNC 5 "

i 0.438" 14-6115 fr" UNC 7 •

'i 0.500" 14-6121 " fr " UNC 2' " ·2 o.soo·

70

f{\ NUTS ··1 ~ .J

Material Thd. dia. Hexagon A.F. Thickness Remarks 21-0778 Steel No. 10 UNF 0.375" 0.225" Cleveloc 21-1852

" t56 • UNF 0.437" 0.330" Philidas

21-1906 .. i" UNF 0.43$" 0.188" Plain 21-1908 156 • UNF 0.438" 0.313" Plain 21-1914 t" UNEF 1.125" 0.250" Plain 21-2012 f 11 UNEF 1.313" 0.438" Plain 21-2013 ! 11 UNEF 1.313" 0.313" Plain 21-2014 i" UNEF 1.313 H 0.438" Plain 14-0301 f' UNF 0.438" 0.224" Plain 14-0302 156" UNF 0.500" 0.271" Plain 14-0303 f' UNF 0.563" 0.300" Plain 14-0304 7 " 0.688" 0.375" Plain IT 14-0401 f' UNF 0.438" 0.161" Lock 14-0402

" 156 • UNF 0.500'' 0.192" Lock

14-0403 r UNF 0.563" 0.224" Lock 14-0404 rt" UNF 0.688" 0.250" Lock

f.{ 14-0701 " f ' UNF 0.438" 0.203" Philidas 14-0702 is6,, UNF 0.500" 0.246" Philidas 14-0703

" t" UNF 0.563 11 0.296" Phil id as 14-1201 i 11 UNF 0.438" 0.285 '·" Stiffnut 14-1202 156 " UNF 0.500" 0.335" Stiff nut 14-1301 }" UNF 0.438" 0.245" Stiffnut 14-1302 156" UNF 0.500" 0.290" Stiffnut 14-1303

" t " UNF 0.563" 0.320" Stiff nut 14-1304 / 6 " UNF 0.688" 0.375 " Stiffnut 14-1305 t" UNF 0.750" 0.435" St!ffnut 14-1901 f' UNF 0.438" 0.283 '' Nyioc 14-1902 .. .56 " UNF 0.500" 0.361" Nyloc 14-1903 .. f ' UNF 0.563" 0.375" Nyloc

SCREWS

Part No. Type of head Material Thd. dia. Length under head Type of drive 21-1916 Cheese head Stee l f ' UNC 1.!."

8 Cross recess 21 - 1917 Cheese head f' UNC 2.!"

8 Cross recess 21 - 1918 Cheese head f' UNC 2-!" Cross recess 8

(( 21-1920 Hex. head ! " UNC •• • Cross recess 64 21-1929 Countersunk 82° f ' UNC I 7 11 Slot 32 21-2079 Cheese head

" No. 10 UNF .L" 2 Pozidrive

14-0604 Cheese head f ' UNF I " 2 Cross recess

14-.6504 Countersunk (82°) f ' UNC 3 " 4 Cross recess

14-6505 Countersunk (82°) i" UNC 711 Cross recess i 14-6606 Cheese head f ' UNC 3" Cross recess 4 14-6607 Cheese head f ' UNC 7 fl

i Cross recess 14-6608 ·cheese head i" UNC 1" Cross recess 14-6609 Cheese head t " UNC 1.!."

4 Cross recess 14-6610 Cheese head t" UNC 1.!."

2 Cross recess 14-6611 Cheese head t" UNC 1.3."

4 Cross recess 14-6612 Cheese head }" UNC 2" Cross recess 14-6613 Cheese head .. f' UNC 2.!."

4 Cross recess 14-6614 Cheese head .. f ' UNC 2.!."

2 Crnss recess 14-6615 Cheese head f ' UNC 3" Cross recess 14-7004 Socket head t" UNC I "

4 Hex. socket 14-7019 Socket head 5 II

TI 7• T Hex. socket

14-7024 Socket head "

..L" 2" Hex. socket l 6 (C 71

Part No.

60-4245 60-4246 60-4247 37-2027 60-4248 60-4267

Part No.

60-4259 60-4250 60-3541 21-0648

** Double coil.

Printed In England by Warwick Printin&: Co. Ltd.

Material

Steel Steel Steel Steel Steel Steel

Material

Spring Steel Spring Steel Spring Steel Spring Steel

WASHERS-PLAIN

i/dia. o/dia.

0.273" 0.563 " 0.398" 0.750" 0.336" 0.625" 0.531 " 1.031 " 0.266" 0.469" 0.453 " 0.750"

WASHERS-SPRING

i/dia. o/dia.

f" clearance 19• TI

-1" clearance tv 17 • TI

7 • T

fi • clearance I • 2

n

Thickness

0.048" 0.063" 0.063" 0.092" 0.064"

· 0.064"

o/a height Thickness

7 • TI 0.104" J.. • 16 0.064" 7 • 0.040** TI

-h" 0.080"

t \. '

..

British OnlyMOTORCYLES AND PARTS INC.

32451 PARKLANE ST.GARDEN CITY, MI 48135 USA

ENGINE REBUILDING PARTSGASKET - SEALS - BEARINGSBUSHINGS - PISTONS - RINGSCLUTCHES - TUNE UP PARTS

SPEED EQUIPMENT

STOCK AND CUSTOM PARTSSEATS - HANDLEBARS - CHAINSTIRES - TUBES - EXHAUST PIPES

MUFFLERS - GAS TANKS - FENDERSRESTORATION PARTS

WORLDS LARGEST SELECTION OF FACTORY ORIGINAL NEW AND USED PARTS45,000 SQ. FT. OF MOTORCYLE PARTS & ACCESSORIES FROM 1911 TO 1984 FOR ALL BRITISH MAKES!

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SPECIALIZING INVINTAGE MOTORCYLCE PARTS

PARTS SHIPPED WORDLWIDE !!!

RETAIL: 1-800-278-6659 WHOLESALE: 1-800-852-9253 FAX: 1-734-422-9253

VISIT OUR EBAY STOREhttp://stores.ebay.com/British-Only-Motorcycles-And-Parts

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VELOCETTE ANDOVER NORTON TEC HAYNES P&P SEATING WASSELL MORGO ALPHA BEARINGS M.A.C. PRODUCTS JOE HUNT MAGNETOS J.J. CABLES BUCHANAN’S

L.A. SLEEVE MEGACYCLE CAMS T.J. WASSELL LIMITED SUDCO INTERNATIONAL ACE CLASSICS LONDON CLASSIC GASKETS BRITISH WIRING PBM ENGINEERING

TRI-COR ENGLAND LEAK PROOF SEALS MCA (ASTON) LIMITED GARDNER - WESTCOTT

WE ACCEPT VISA - MASTERCARD - DISCOVER - AMERICAN EXPRESS

Quantity Part # Description Each Amount

Subtotal

Insurance

Shipping

TotalMichigan ResidentsAdd 6% Sales TaxAmountEnclosed

Year: Make: Model:

Signature

Email

Phone Fax

City/State/Zip

Address

Name

Card Number Expires

Date Customer # Salesperson

British OnlyMOTORCYCLES AND PARTS INC.

32451 PARKLANE ST GARDEN CITY, Ml 48135 USA

PHONE: 800-278-6659FAX: 734-422-9253

Engine #

Frame #

[email protected]



City

Address

Name

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USEFIRST CLASS

LETTERPOSTAGE

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Quantity Part # Description Each Amount

Subtotal

Insurance

Shipping

TotalMichigan ResidentsAdd 6% Sales TaxAmountEnclosed

Year: Make: Model:

Signature

Email

Phone Fax

City/State/Zip

Address

Name

Card Number Expires

Date Customer # Salesperson



PHONE: 800-278-6659FAX: 734-422-9253

Engine #

Frame #

[email protected]



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for 1973 - british only · we accept visa - mastercard - discover - american express. ... assembly...

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