fold-instructions-print-rev march 18
TRANSCRIPT
FOLDING DOOR SYSTEMS
FITTING INSTRUCTIONS - ALL CONFIGURATIONS
IMPORTANT CAUTION
Please note: You can only assemble these door configurations by using the frame provided. Your warranty will be invalid if other alternatives are used.
All loads are taken by the top track to ensure smooth, light operation and long life.
Prior to installing this doorset, inspect for damage and do not proceed to fit if any noticeable damage or defect is evident. This doorset should be stored in a dry flat location before installation.
SAFETY: This product needs to be installed by a qualified competent carpenter/joiner with assistance. Two people are required to carry out the installation, as some components are heavy.
The outer frame requires fixing to the supporting structure above the opening.
The opening MUST be capable of carrying the load of the doorset in all conditions.
F O L D I N G S Y S T E M S
PLEASE REFER TO THE HARDWARE CHECK TABLE ON PAGE 3
SYSTEM CONTENTS
2
THE HARDWARE PARTS EXPLAINED
360SN
FLUSH BOLT
BW3-35HSS BW7-35HSS
STRAIGHT HINGEHANDLE SET
OFFSET HINGEHANDLE SET
BWS1F-35HSS
PIVOT DOORSET
BWS4F-35CHSS
INTERMEDIATECARRIER SET
BWS2F-35HSS
END SETCARRIER
TRACK HARDWARE BOX
COVER 1 3000 X 45 X 12 MM
COVER 2 3000 X 30 X 12 MM
PACKING BATTEN 3000 X 30 X 24 MM
SIDES X 2 2100 X 133 X 30 MM
HEAD 3000 X 133 X 30 MM
REMOVABLE STOPS X 2 2100 X 45 X 12 MM
SIDE
REMOVABLE STOP
TRACK
COVER 1
COVER 2
PACKING BATTEN
HEAD
BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1
BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1 BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2
120-A20 Aluminium Top Track - 2000mm 1 120-A25 Aluminium Top Track - 2500mm 1
2+0 to suit 610mm doors Product Code DE35-D61/20 QTY 2+0 to suit 686mm doors Product Code DE35-D68/20 QTY
BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1
BW3-35HSS Straight Hinge Handle Set 1 BW3-35HSS Straight Hinge Handle Set 1360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2
120-A20 Aluminium Top Track - 2000mm 1 120-A20 Aluminium Top Track - 2000mm 1
2+1 to suit 610mm doors Product Code - DE35-D61/21 QTY 2+1 to suit 686mm doors Product Code DE35-D68/21 QTY
BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1
BW3-35HSS Straight Hinge Handle Set 1 BW3-35HSS Straight Hinge Handle Set 1
360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2
120-A20 Aluminium Top Track - 2000mm 1 120-A25 Aluminium Top Track - 2500mm 1
4+0 to suit 610mm doors Product Code - DE35-D61/40 QTY 4+0 to suit 686mm doors Product Code DE35-D68/40 QTY
BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1
BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1
BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1
BW7-35HSS Offset Hinge Handle Set 2 BW7-35HSS Offset Hinge Handle Set 2
360SN Non Locking Flush bolt 110mm long 4 360SN Non Locking Flush bolt 110mm long 4
120-A25 Aluminium Top Track - 2500mm 1 120-A30 Aluminium Top Track - 3000mm 1
3+1 to suit 610mm doors Product Code - DE25-D61/31 QTY 3+1 to suit 686mm doors Product Code DE35-D68/31 QTY
BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2
BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1
BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1 BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1
360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2
120-A25 Aluminium Top Track - 2500mm 1 120-A30 Aluminium Top Track - 3000mm 1
3
CHECK YOUR HARDWARE SET AGAINST THE SET ORDERED
DOOR HARDWARE SET ORIENTATION
PATTERNS ARE REVERSIBLE. HANDLE AND LATCH NOT SUPPLIED.
2 + 0 2 + 1
3 + 1 4 + 0
3 + 0
HARDWARE POSITIONS
CONFIGURATIONS
CONFIGURATIONSOPENING WIDTH
2 + 0
3 + 0
2 + 1
4 + 0
3 + 1
1235MM
1848MM
1848MM
2461MM
2461MM
1387MM
2076MM
2076MM
2765MM
2765MM
610MM 686MM
BW3-35HSS
BW7-35HSS BW7-35HSSBW7-35HSS
BWS2F-35HSS
BWS4F-35HSSBWS4F-35HSS
BWS2F-35HSS
BWS2F-35HSS BWS4F-35HSS
BW3-35HSS BW7-35HSS
BWS1F-35HSS
BWS1F-35HSS
BWS1F-35HSS BWS1F-35HSS
360SN
360SN 360SN
360SN 360SN
360SN360SN
4
5
CUT THE FRAME HEAD TO BELOW LENGTH
CONFIGURATIONSOUTER FRAME WIDTH (W)
2 + 0
3 + 0
2 + 1
4 + 0
3 + 1
1295MM
1908MM
1908MM
2521MM
2521MM
1447MM
2136MM
2136MM
2825MM
2825MM
610MM 686MM
HARDWARE PACK CODE
610MM 686MM
DE35-D61/20
DE35-D61/30
DE35-D61/21
DE35-D61/40
DE25-D61/31
DE35-D68/20
DE35-D68/30
DE35-D68/21
DE35-D68/40
DE35-D68/31
REFER TO BELOW TABLE
W = OUTER FRAME WIDTH
SEE TABLE OF CUT HEAD LENGTHS BELOW
INTERNAL HEIGHT (FLOOR TO HEAD) SHOULD BE: 2050 MMTHIS CAN BE REDUCED BY UP TO 10 MM DEPENDENT ONFLOORING TYPE AND/OR WHETHER FRAMING IS BEINGINSTALLED ON TOP OF TILED FINISH FLOOR
Contents of Kit
Secure the frame to the openingUsing the appropriate attach the frame through both jambs at 450mm centres.
ImportantCheck the frame is accurately square and plumb.Do not proceed with the installation until the frameis accurately installed.
Once the frame is installed check the rebatedimensions are correct to your chosen
of doors from this table.
3 4 5 6 63+0 3+1 5+0 3+3 5+11611 2144 2677 3210 3210
1842 2452 3062 3672 3672
1730 2304 2876 3450 3450
2070 2756 3442 4128 4128
1'9"573mm
610mm686mm
533mm
2'0”2'3"
REB ATE SIZES FOR ALL OPTIONS
Door Width
ALL FIXINGSAT 450MM
CENTRESDIAGONALMEASURE+ OR - 2MM
MAXIMUM TOLERANCEH
W
HEADBOARD
BM
AJ
LEVEL +3 MAX- 0 MIN
XA
M3±
XA
M3±
OPENING PREPARATION
HEADBOARD
LETNIL
GNIK
CAP
NETTAB
AICS
AF
H
OPENING IN BRICKWORK
INSIDE OUTSIDE
41
30
PB
50
ONCE THE FRAME IS INSTALLED CHECK THE INTERNAL REBATE SIZE BEFORE INSTALLING TRACK AND HARDWARE. FRAME SHOULD BE SQUARE AND PLUMB WITH AN INTERNAL REBATE WIDTH OF W (OUTER FRAME WIDTH) MINUS 60MM
TRACK PREPARATIONWHEN CUTTING TRACK TAKE OUTER FRAME WIDTH (W) MINUS 65 MM
CUT TRACK
60
PIVOT TRACK
19
120TRACK
HEADBOARD X
400
Fix track with 8G screws. After initial 6 fixings,fix screws at 400 intervals.
400
BM
AJX
X = 20
X
100 100 100PIVOTEND
X
INSTALLING TRACK
BWS1 & BWS2
20
8
7.5
22
26
22
8.5
BWS3, BWS4 & BWS7
X=20 on Set 4X=60 min on Sets 3, 5, 6 & 7
6
10
53
10
13
13
29.5
ONOTHERPANEL
8
8.5
X
HINGE INSTALLATIONPILOT HOLE OF Ø2.5MM RECOMMENDED. PANEL THICKNESS 30 MINIMUM.
NOTE: YOU CAN EITHER INSTALL TRACK WITH HARDWARE ALREADY INSIDE TRACK OR CUT A 60 MM SECTION OFF THE END TO FEED HARDWARE IN AFTER FITTING THE TRACK INTO THE FRAME.
6
7
Install flush bolt to panel (24 mm router required)
FLUSH BOLT X
360N 110
24
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SEE PAGE 2 FOR FLUSH BOLT LOCATION FOR ALL CONFIGURATIONS, ROUTER AVAILABLEFLUSH BOLT POSITION
JAMB MOUNT
PIVOTPANEL
X = PT + 9.5
PTX JAMB
PIVOT PANEL
3
6.5
REBATE
Installation
PIVOTPANEL
ENDPANEL
28
Ø12
4
6
JAMB
6.5
HINGE
Y
PIVOTPANEL
Y= 21.5 for Non-Guide systems (from floor).
Wind bolt in:For adjustment see page 7Bolt aligns
FITTING BOTTOM PIVOT
Left, outward opening systemINSIDE
OUTSIDE
Right, outward opening systemINSIDE
OUTSIDE
DETERMINING SYSTEM ORIENTATION
110 MM
4L 4R
BWS4F-35CHSS
BWS2F-35CHSSBWS1F-35CHSS BWS2F-35CHSS BWS1F-35CHSS
BWS4F-35CHSS
13
10.5
PIVOT PANEL
END PANEL
1ST INT. PANEL
2ND INT. PANEL
Ensure doors are level and square from top
Lock top pivot into position
BM
AJCAP
SCREWS
CLAMPPLATE
8.8
Insert rollers through openingin correct order.
BM
AJ
Fix Pivot Track section.
BM
AJ
PIVOT TRACK
Bring 1st int. panel to pivot panel
* 4 + 0 set shown
TRACK
CHANNEL
For WindowApplication
Bring pivot panel to top pivot
Bottom pivot hinge & hinge set 7attached to panel
Fix int. hanger to int. panel
Bring end panel to hinge set 7
Bring 2nd int. panel to the int. hanger with hinge set 7 Fix end panel to end hanger
Attach end guide to end panel for Window application
DETERMINING SYSTEM ORIENTATIONRECOMMENDED BEFORE INSTALLATION
DETERMINING SYSTEM ORIENTATIONRECOMMENDED BEFORE INSTALLATION
BWS1F-35CHSS
8
Wind jamb pivot bolt in or out untilit aligns with hinge bolt on panelafter top pivot is set.
JAMB PIVOT BOLT
7
Adjust all hangers and top pivotuntil panels are level with track
Remove locking block
Wind pin into hanger.Screw block back onto hanger.
NON-GUIDE SYSTEM INSIDE
OUTSIDE
TRACK
ADJUSTMENTHANGER BOLT LOCKING BLOCK APPLIED TO ALL HANGERS AND TOP PIVOT
SYSTEM OVERVIEW
9
CARE AND MAINTENANCE
Hardware is subject to deterioration from everyday use and from the environment that it is in. In particular, it is important that routine maintenance be carried out in harsh coastal or marine environments and industrial applications.
GENERALInspect all fixing bolts for tightness every six months, including those securing brackets. Tighten if necessary. Routinely check for wear and if excessively worn, the part should be replaced.
To help prevent surface corrosion, Deanta recommends washing regularly; even stainless steel finishes in coastal environments may show signs of surface corrosion If not washed regularly. Sheltered areas that are not rain washed are particularly susceptible. Wash with soap or mild detergent and warm water followed by rinsing with clean cold water and wipe dry.
As a guide, if a window or door requires washing then wash the hardware, however recommend for marine and industrial environments washing a minimum of every 3 months and 6 months for general environments. In coastal or marine environments recommends applying a light application of corrosion preventative such as CRC Marine 66 or Inox for Marine, to all surfaces and using a dry cloth to remove excess. When using lubricant or corrosion protection compounds, be careful to avoid the adjacent surfaces and always follow the manufacturer's instructions.
TRACKKeep track free from obstruction and excessive dirt or water. Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry.
Where fitting to the outside of the building, it is recommended that the appropriate track is specified.
HANGERS & PIVOTSAll hangers are fitted with lubricated ball-bearings or plain bearings, requiring no greasing. If doors 'settle' and door clearance is reduced causing friction, raise the door by the hanger adjustment nuts.
Wash as per the above recommendation and apply a light application of corrosion preventative to all surfaces, using a dry cloth to remove excess.
GUIDESGuide roller and guide channel must be kept clear and free of obstructions.
Wash as per the above recommendation and apply a light application of corrosion preventative to all surfaces, using a dry cloth to remove excess.
ROLLERSAll bottom rails should be free from obstruction and excessive dirt or water. Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. All rollers are fitted with sealed precision bearings requiring no maintenance.
HINGESVisible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a lightapplication of corrosion preventative to all surfaces, using a dry cloth to remove excess. Repeat at intervals no greater than 3 months.
FLUSH BOLTSVisible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a light application of lubricant to internal mechanisms and bolt using a suitable nozzle-spray.
10