focus light curtains and light grids - air-oil...61 496-1 and pren 61 496-2 which deal with optical...
TRANSCRIPT
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Focus Light Curtainsand Light GridsPoint of operation guarding!Passable protection in risk areas!Built-in muting capabilities!
Why should I useLight Curtains and Light Grids?.......................... 2
How do Light Curtainsand Light Grids work?.......................................... 3
What are the safety requirements for an Optical Protective Device?....................... 3
Minimal Safe DistanceCalculation ............................................................ 4
Focus Light Curtains and Light Grids..................................................... 6
Muting with FMC and FMI Units ....................................................... 11
Muting with MF-T and MF-L Units..................................................... 13
Muting with MF-T Reflexand MF-L Reflex Units......................................... 14
Focus Summary ................................................... 15
Focus Ordering Data............................................ 16
BjornA Strong Support for Light Grids and Mirrors ....................................... 17
KepguardProtective Machine MountedEnclosures ............................................................ 18
WetWash Down Tubes ............................................... 19
BP1 Blanking Programmerand JSRL-3 Laser Aligner ................................... 20
FSTR1 Muting Sensors Retro/Reflective with Polarizing Filters .......................................... 21
JS OBP800 Muting SensorsDiffuse/Reflectivewith Background Rejection................................. 22
Connection Examples.......................................... 23
Component ListOrdering Data/Article Numbers.......................... 27
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...to provide passable protection into risk areas!Both light curtains and light grids can often be usedas passable protection into a risk area. This is calledpassable protection because it is possible to get inbehind the safety device. Common applications arerobot installations, openings for in and out passage ofmaterial, etc. The choice between light curtain or lightgrid is often a question of available safety distance,reach and price. Light curtains are often chosen forshort safety distances light grids are chosen for longreach — up to 50 m — and for a low price.
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Why should I use Safety Light Curtains and Grids?...to provide operator protection during production!A safety light curtain can be used on a machine or in a production plant in the same way as a hatch or door.There are great differences though when it comes to the component installation and functionality. When alight curtain is mounted on a hazardous machine, weare not only concerned with the response times of thesafety systems, but also the Depth Penetration Factors.It is possible for the operator’s fingers or hands topass through the light curtain a certain distance beforebeing detected. This becomes the Depth PenetrationFactor. This distance must also be entered into theMinimal Safety Distance Calculation for the machine(see page 4).
It is also very important that the level of safety of the light curtain with dual supervised outputs be con-tinued throughout the rest of the stopping control circuit. Even valves and contactors, which ultimatelycontrol dangerous movements, normally have to beredundant and monitored.
Automatic MachinesFor light curtains on automatic machines there shall bea reset function which is active when the machine isset for automatic production, whether or not it is a pass-able protection. After an engagement one must firstuse a reset function, then the restart of the cycle shouldbe made with a separate starting device. The samereset applies for machines with semi-automatic drives.
Mechanical and Hydraulic PressesLight curtain applications are often categorized by thetype of guarding required. Protecting an operator fromthe hazards associated with material positioning orwhere a process is performed is called Point of Opera-tion Guarding. The point of operation is often calledthe Zone of Hazardous Operation or the Pinch Point.
This type of guarding is associated with mechanicaland hydraulic power presses, molding presses, stamp-ing, forming, riveting, eyelet and automated assemblymachinery. Light curtains used in these applicationsare typically selected for finger and hand protection.
During Manual Servicing of MachinesWith manually operated machines where one or more operators move parts in and out between every cycle.This type of application is the most risky because thenumber of engagements into the machine’s dangerousarea is often several times per minute.
Light Curtainfor inner area limiting.
Light Grid forlong distances.
Light Curtain as area protection.
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How do Light Curtains and Light Grids work?Both Light Curtains and Light Grids utilize optical transmitter and receiver units. Beams of infrared light are sent to the receiver from the transmitters. When a light beam is interrupted, a dual stop signal is given to the dangerous machines inside the light curtain/grid protected area.
What is the difference between a Light curtain and a Light Grid?A Light Curtain has several beams that are placed closely together, while a Light Grid consists of only one, two, three or four light beams.
The beams are closest on a Light Curtain that isused for finger detection, with a resolution of 14mm.Light Curtain beams are at their widest spacing when
What are the safety requirements for an Optical Protective Device?High safety demands are stated in the standards EN61 496-1 and prEN 61 496-2 which deal with opticalprotective devices. The main demands are on a safestopping function and that light from light sourcesother than the transmitter or other disturbances donot affect the safety function.
Depending on how the safety function is built upthere are safety components of type 2 and 4 accord-ing to EN 954-1 and EN 61496, Part 1 and Part 2.
Type 4, which has the highest safety level, statesthat a fault is not allowed to affect the safety functionand that the fault shall be detected by the outputsopening immediately or that they do not reconnectafter being disconnected. Maximum allowed apertureangle for the light is +_ 2º.
Type 2 states that a simple but monitored safetyfunction is required, which means that the safety func-tion shall be monitored through periodic tests whichopen the output when a fault occurs. Between the test-ing times there can be faults which result in the safetycomponent malfunctioning. The test function can eitherbe built into the safety device or an external unit (e.g.the machine’s control system) can initiate a test. Maxi-mum allowed aperture angle for the light is +_ 4º.
Light curtains and light grids are included amongthe products in the machine directive’s appendix 4,which means that an external certifying procedurewith an officially recognized institution is called for.
Safety Certifications
Resolution for hands. Resolution for fingers.
used for thigh detection, with a resolution of 90mm.For Light Grids the beams are normally placed at a
relative distance of 300 to 500mm.
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For finger and hand detection Safety Light Curtains:
Dpf in mm = 3.4 x (Os – 6.875mm)Dpf in inches = 3.4 x (Os – 0.275”)
Where:Os = minimum object sensitivity or resolution.
For horizontal mounted Safety Light Curtains:
Dpf in mm = 1200mmDpf in inches = 48”
For multi beam Safety Light Grids:
Dpf in mm = 1200mm for a 2 beam system with beams spaced 600mm apart.
Dpf in inches = 48” for a 2 beam system with beamsspaced 600mm apart.
Dpf in mm = 900mm for a 3 beam system with beams spaced 450mm apart.
Dpf in inches = 36” for a 3 beam system with beamsspaced 450mm apart.
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Minimal Safe Distance CalculationThe Minimal Safe Distance Calculation shall guar-antee that a person is not able to reach a dangerousmachine part before the machine movement hasstopped. This is calculated with the formula as called
for from the ANSI B11.19-2003 Performance Criteriafor the Design, Construction, Care and Operation ofSafeguarding Standard.
Tr = response time of the safeguarding device including its interface.
Tspm = the additional stopping time, in seconds, allowed by the stopping performance moni-tor before it detects stop time deterioration.
Dpf = maximum travel towards the hazard within thepresence sensing safeguarding devices (PSSD)field that may occur before a stop is signaled.Depth penetration factors will change depend-ing on the type of device and application.
Ds = [K x (Ts + Tc + Tr + Tspm)] + DpfWhere:Ds = minimum safe distance between the
safeguarding device and the hazard.K = hand speed constant: 1.6 m/sec (63 inches/sec)
minimum based on the movement being thehand/arm only and the body being stationary.
Ts = worst stopping time of the machine/equipment.Tc = worst stopping time of the control system.
Note: Ts + Tc are usually measured together with the Jokab Safety Stop Time Analyzer.
K = The maximum speed at which an individual can approach the hazard, expressed in inches per second.
To quote ANSI B11.19-2003: “The factor K is the speed constant and includes hand and body movements of an individual approaching a hazard area. The following factors should be considered when determining K: a) Hand and arm movement; b) Twisting of the body or shoulder, or bending at the waist; c) Walking or running.
One of the accepted values for K is the hand speed constant (it is usually considered as the horizontal motion of thehand and arm while seated). Its common value is 63 in./s although other values (typically higher) are also used. Thehand speed constant does not include other body movements, which can affect the actual approach speed.Consideration of the above factors should be included when determining the speed constant for a given application.”
Resolution for hands.
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Example 1: With the aid of the JokabSmart Stop Time Analyzer, a mechanicalpower press has a measured stopping time(Ts + Tc) of 325 ms. This includes both thestopping time of the machine as well as thestopping time of the control circuit. Theresponse time of the Focus Safety LightCurtain F4-35-900 with 35mm (1.38”) resolu-tion and 900mm (35.43”) protective height is20ms (Tr). The stop time break monitor is setfor 400 ms.
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Ds = [K x (Ts + Tc + Tr + Tspm)] + DpfDs = [1.6m/s x (325ms + 20ms + 75ms)] + 95.63mmDs = [63inch/s x (325ms + 20ms + 75ms)] + 3.76”Ds = [1600mm/s x 420ms] + 95.63mmDs = [63inch/s x 420ms] + 3.76”Ds = [1600mm/s x .420s] + 95.63Ds = [63inch/s x .420s] + 3.76”Ds = 672mm + 95.63mmDs = 26.46” + 3.76”Ds = 767.63mmDs = 30.22”
Tspm = 400ms – (Ts + Tc)Tspm = 400ms – 325msTspm = 75ms
Dpf = 3.4 x (35mm – 6.875mm) Dpf = 3.4 x (1.38” – 0.275”)Dpf = 3.4 x 28.125mm Dpf = 3.4 x 1.105”Dpf = 95.63mm Dpf = 3.76“
In this example the safety light curtain must be mountedno closer than 767.63mm(30.22”) from the hazardouspinch point.
Example 2: With the aid of the Jokab Smart Stop Time Analyzer, a robotic loader has a measured stop-ping time (Ts + Tc) of 175 ms. This includes both thestopping time of the machine as well as the stoppingtime of the control circuit. The response time of the
horizontally mounted Focus Safety Light Curtain with35mm (1.38”) resolution is 24ms. The depth of pene-tration factor is fixed at 1200mm (48”).
Ds = [K x (Ts + Tc + Tr)] + DpfDs = [1.6m/s x (175ms + 24ms)] + 1200mmDs = [63inch/s x (175ms + 24ms)] + 48”Ds = [1600mm/s x 199ms] + 1200mmDs = [63inch/s x 199ms] + 48”Ds = [1600mm/s x .199s] + 1200mmDs = [63inch/s x .199s] + 48”Ds = 318.4mm + 1200mmDs = 12.54” + 48”Ds = 1518.4mmDs = 60.54”
Light Curtain as area protection.
Light Curtain as hand protection.
In this example the horizontal safety light curtain must be at least1518.4mm (60.54”) from the hazardous pinch point.
Example 3: With the aid of the Jokab Smart Stop Time Analyzer, a transfer gantry system has a meas-ured stopping time (Ts + Tc) of 212 ms. This includesboth the stopping time of the machine as well as thestopping time of the control circuit. The responsetime of the Focus Safety Light Grid F4-K3-900 with
300mm (11.81”) beam spacing and 900mm (35.43”)protective height is 14ms (Tr). For a 3 beam SafetyLight Grid the depth of penetration factor is fixed at900mm (35.43”).
Ds = [K x (Ts + Tc + Tr)] + DpfDs = [1.6m/s x (212ms + 14ms)] + 900mmDs = [63inch/s x (212ms + 14ms)] + 35.43”Ds = [1600mm/s x 226ms] + 900mmDs = [63inch/s x 226ms] + 35.43”Ds = [1600mm/s x .226s] + 900mmDs = [63inch/s x .226s] + 35.43”Ds = 361.6mm + 900mmDs = 14.24” + 35.43”Ds = 1261.6mmDs = 49.67”
Light Curtain for long distances.
In this example the safetylight curtain must be mounted no closer than 767.63mm (30.22”) from the hazardous pinch point.
Minimal Safe Distance Calculation (continued)
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ApplicationsOptical protection in an opening or around a risk area for —■ Mechanical
and Hydraulic Power Presses
■ Molding Presses■ Stamping, Rivet-
ing and Eyelet Operations
■ Automated Machinery
■ Robotic Cells■ Conveyors■ Material Handling
Equipment■ Printing Presses■ Welding Equipment■ Machining Centers■ Packaging Machinery
Features■ Type 4 according to EN 61496■ Flexible assembly■ LED indication■ High protection class (IP65)■ Range 0.2 up to 50 m■ Time reset■ Muting, fixed/floating blanking■ Bypassing possibilities■ Light grid, E-stop and Eden in the same
safety circuit with Vital or Pluto enables safety category 4 according to EN 954-1
Approvals
Focus Safety LightCurtains and Light GridsIf your company is concentrating on machine safety to protect your employees and manufacturing operations,then you need the new Focus Safety Light Curtains andLight Grids. The latest in a long list of machine safetyinnovations from Jokab Safety North America, the Focusproduct line is designed to be the most control reliable anddependable presence sensing devices on the market today.
The Focus Curtains and Grids offer unsurpassed ease of installation and alignment, plus built-in muting capabil-ities. They are rated Category 4 Safety Level and havereceived all necessary national and international approvals.
Focus Curtains and Grids provide muting flexibility withinputs provided for partial or complete muting. Featuresinclude bypass lamp supervision, automatic or manualsupervised reset, 2 supervised PNP safety outputs withcross-circuit monitoring, and M12 connections. LEDsprovide easy alignment and indication of pollution, powersupply and output status. Outputs are overload protectedfor a maximum load of 500mA. Floating blanking is offeredas an optional feature in the FB units.
Focus comes standard with a prereset function forincreased operator safety for applications where the oper-ator can physically pass through the light curtain field.This function prevents inadvertent reset of a cell or machine,thus requiring a prereset button to be activated before thefinal reset function can occur. (Not available with FB units.)
Muting and OverrideThe “muting” and “override” functions are available on all Focus Curtains and Grids and is enabled directly when anindication lamp is connected. Muting implies that one ormore segments or the whole light curtain can be bypassedduring in and out passage of material.
In the Focus with muting there is also an override func-tion which makes it possible to bypass the light curtain/grid(i.e. activate the outputs if a machine start is necessary)even if one or more light beams are interrupted. This isthe case when the muting function is chosen and the Aand B inputs are activated. If during the muting operationa loading pallet has stopped inside the safety field after avoltage loss, the override function is used to enable thepallet to be driven clear.
Floating Blanking or Fixed BlankingIt is also possible to obtain the Focus Curtains and
Grids with either “floating blanking” or “fixed blanking”.Floating blanking makes it possible to ‘disconnect’ adefined number of beams from the safety field. Theobject is then free to move in the safety field without thesafety function being triggered. During fixed blanking, theobject is not able to move in the safety field. The otherbeams are active with normal resolution. During blankingapplications, the object must remain in the sensing field.
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Muting with MF-Tand MF-L Units
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Focus consists of two units, a transmitter unit and a receiver unit. All the optical units are scanned regularly so that all objects that are placed betweenthe transmitter and the receiver will be detected.
If any light beam is interrupted, the dangerousmachine movement will be stopped by the outputsfrom the light curtain. The reaction time for the Focusvaries from 14ms to 45ms, depending on the numberof beams in the light curtain. The five LEDs in thereceiver and the two in the transmitter show the sta-tus of the light curtain/grid.
Safety Outputs OSSD1 and OSSD2Focus has two PNP outputs — OSSD1 and OSSD2. If the load to be switched is alternating current orrequires a higher current than 500 mA, then oneshould use a safety relay, e.g. RT9, Pluto PLC or theFRM-1 unit (converts the outputs to relay contacts)from Jokab Safety. The FMC-Tina and Tina 10A/10Bconverts the outputs to a dynamic signal for connec-tion to Pluto or Vital. Pluto can also work directly withthe OSSD outputs.
Focus ResetOn every Focus there are inputs for reset and other functions — Reset, Alignment and Override (bypassingis only possible when muting is used).Reset possibilities:• Automatic reset — when the light field is free the
outputs are closed directly.• Manual reset — Focus gives a ready signal when
the light field is free and the reset button has beenactuated.
• Time reset — during manual reset. To reset the Focusa pre-reset button must first be actuated and after-wards, within 8 seconds, a reset button outside the risk area must be actuated.
Choice of reset:Reset alternatives are chosen with double change-over switches in the Focus receiver.Note: For further technical information, please reference the Focus Operating Manual.
Focus Technical DataManufacturer...............................................JOKAB SAFETY
Ordering Data/Article Numbers....................... see page 16
Supply voltage......................24VDC +/-10%, +/-10% ripple
Power Consumption.............................................10 W max (transmitter and receiver connected)
Wavelength on Transmitter LED..............................950 nm
Profile Dimensions.............................................35 x 45 mm
Protection Class.............................................................IP65
Temperature RangeOperating ....................................................... -10ºC to +55ºCStorage...........................................................-25ºC to +70ºC
Outputs........................................ 2 supervised PNP outputswith cross circuit monitoring
Maximum Load......................................................... 500 mA(overload c.c. protection)
Response Time ....................................................14 - 45 ms
ConnectionsTransmitter.............................................................. M12 4-pinReceiver.................................................................. M12 8-pin
Indication...........................LEDs on transmitter and receivershowing alignment, status and power supply
(LEDs are also used for troubleshooting)LED on TransmitterGreen (Power).................................... lit when the transmitter
has supply voltageYellow (Status) ................................... lit when the transmitter
is functioning correctlyYellow (Status)........................ flashing or is turned off during
an error in the transmitterLED on ReceiverYellow (Upper)......................................................... alignmentRed (Break)............................................ lit if the light curtains
beam is interruptedGreen (Guard)............................................. lit when the entire
light field is freeYellow (Lower)...............................lit during normal operation
when there is dirt on the light curtain’s front glass
Yellow (Lower)..................... flashing during normal operationwhen the OSSD outputs
are short-circuitedGreen (Power)......................................... lit when the receiver
has supply voltage
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Reset Alternatives
Figure 1Reset button with light indication.
AutomaticReset
ResetOn the servicing side (i.e. the side/sides where there is an operator who moves parts in and out) there shallbe a separate reset function for the light curtain. Ifthere are several light curtains (e.g. on the front andback) there shall be one for each. If the light curtain is actuated during a dangerous movement, the pressshould not be able to restart without being reset.During engagement after the end of the cycle noreset is needed.
For a light curtain which is placed as protection onboth sides which are not servicing sides, there shallbe a reset button which always needs to be activatedafter an engagement.
Supervised Manual ResetWhen a light curtain/light grid is interrupted it will givea stop signal to dangerous machines within the riskarea it protects. For a new start of the machine thelight curtain/light grid has to be reset. This is donewith the reset button (Figure 1) which is placed whereit cannot be reached from within the area which isprotected. There are high requirements on the resetfunction — neither a short circuit nor a componentfault shall give automatic reset. When the reset buttonhas been affected the outputs are activated and themachine can initiate.
Automatic ResetAutomatic reset can only be used when it is impos-sible to get between the safety light curtain and thehazardous pinch point. When the operator removeshis hands from the protective field the dual safetyoutputs will energize starting the next machine cycleimmediately.
Pre-Reset SolutionIf the machine start button is not locatedsuch that you have a clear view of the entire work area, additional safe guards must be used. Typical devices include Safety Laser Scanners, Safety Mats and Horizontal Safety Light Curtains.
Focus Safety Light Curtains address this requirement without costly additional safety devices. By selecting the Pre-Reset mode through the Focus Receiver’s internal dipswitches, the primary require-ment for accidental resets is satisfied. The Pre-Reset must first be cycled, which gives a clear view of the work area, then no longer than 7 seconds later the Final Reset must be cycled.
Pre-ResetSolution
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Mounting Focus Light Curtains and Light GridsVertical Safety Light CurtainsA vertically mounted safety light curtain that is used as the primary safety device must be mounted sothat the bottom beam is no higher than 300mm (12”)from the ground. Mounting heights above 300mm(12”) may require supplemental safeguarding to pre-vent crawling or ducking under the horizontal lightcurtain. The top beam must be no lower than900mm for reach over applications and 1200mm (48”)for reach through applications. Mounting heightslower than this will require additional safeguarding.
Horizontal Safety Light CurtainsA horizontal safety light curtain that is used as the primary safety device must be mounted no higherthan 300mm (12”) from the ground. Mounting heightsabove 300mm (12”) may require supplemental safe-guarding to prevent crawling or ducking under thehorizontal light curtain. The minimal length the safetylight curtain can be 1200mm (48”) long.
The formula below is for mounting differentresolutions from a horizontal surface.Height = 15 x (Os - 50mm)Height = 15 x (Os - 2”)Note: Os represents the beam spacing.
Vertical Perimeter Safety Light GridsA vertically mounted safety light grid must be mounted such that the bottom beam is no higherthan 300mm (12”) from the ground. If the light gridis of only 2 beams then the second beam must belocated 900mm (36”) from the ground. For a 3 or 4beam system the top beam must be 1200mm (48”)above the ground.
Horizontal Safety Light Curtain
Vertical SafetyLight Curtain
Vertical PerimeterSafety Light Grid
Correctly Installed The operator cannot reach into the machinewithout actuating theLight Curtain.
Incorrect InstallationGap below the LightCurtain. The operator canreach into the machinewithout actuating theLight Curtain.
Correctly Installed Light Curtain comple-mented with a horizontalLight Curtain to detectthe operator.
Incorrect InstallationGap above the LightCurtain. The operator canreach into the machinewithout actuating theLight Curtain.
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A solution with four sensors and ONE movement direction for material transport.
A solution with four sensors and TWO movement directions for material transport.
Muting (Bypassing)Bypassing may be needed for different reasons. One of the most common reasons for bypassing isduring in and out feeding of material on a conveyor,auto industrial trucks, etc. Another common applica-tion is bypassing while passing with a three-positiondevice to the risk area.
Important aspects for bypassing are that it shouldbe safe, not be activated by mistake and be difficultto defeat. In other words, it should give a reliablebypassing when a loading carrier comes but notallow a human to pass. To achieve the highest safetylevel a dual and supervised bypassing system isneeded — usually with at least two independent sig-nals. If this is done with sensors, it is recommendedthey be of different kinds, because the probability ofthem both malfunctioning for the same reason (e.g.common mode failure) is eliminated. An example of asolution is to use a mechanical limit switch and aphotocell sensor.
To avoid deliberate defeating/manipulation of thebypassing sensors/signals a safety relay or a safety
Automatic bypassing oflight beam when an auto
industrial truck passes.
PLC is connected, thereby monitoring that both sen-sors are activated and deactivated in every bypass-ing cycle.
The amount of variants of bypassing systems arealmost infinite, depending on the specific require-ments of each plant/machine. For Focus there are anumber of bypassing possibilities prepared.
Examples on how the Muting Sensors can be placed
BS
A
d1 = D
B
A Muting A
Muting B
24 VDC
Possible direction of movement - IN(even IN/OUT is possible)
B2 A2 B1 A1
d1
D
B1
A1
B2
A2 Muting A
Muting B
24 VDCPossible direction of movement - IN
S
L
24 VDC
A2 B2 B1 A1
d1
D
B1
A1
B2
A2 Muting A
Muting B
Possible direction of movement - IN/OUT
S
L
A solution with two sensors(photocells shown) and ONE (or TWO) movement directions for material transport.FocusReceiver
FocusReceiver
FocusReceiver
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Various FMC, FMI, FRM Versions and Tina Units
Muting with FMC and FMI UnitsThe FMC Focus Muting Connector is a small, optimal unit which is used when the Focus Light Curtain or Light Grid is required to be bypassed for in and out passage to and from a dangerous area. The FMC unit is easily connected to Focus with an M12 connector.
The FMI Focus Muting Indicator is a small unit with built-in muting lamp, reset button, “power off” (for alignment and override). The FMI unit is connected to the FMC unit with M12 connectors to facilitate the muting function connection.
M12 Connection Device with Screw Connectors
Note: Connector drawings are shown from cable side.
M12-C01 (Female) M12-C02 (Male) M12-C03 (Female) M12-C04 (Male)
FMC-1(2):
FMI-1A:
FMI-1B:
FMI-1C:
FMI-1D:
FMI-1E:
FMI-1G:
FMC-1(2) Tina:
Tina 10A:
Tina 10B:
Tina 10C:
M12-3M:
FRM-1A:
JS SP-1:
JS AP-1:
With connectors for muting sensors (A+B), reset, power off and muting lamp (r) and (M).
Only muting lamps.
With reset, power off and muting lamp.
With reset and power off.
With reset, power off and resistor instead of muting lamp.
As pre-reset fitted in connector A (A2) on FMC-1(2) (Tina) or as reset for Tina Duo 2 in (R) connector.
With reset and resistor instead of muting lamp.
The same as FMC-1(2) but made for connectin of Vital or Pluto.
Adapter unit for connec-tion of Vital or Pluto.
Simplified FMC-1(2) Tina but with only (R) connector.
Simplified FMC-1(2) Tina but with only power feed at connector 3.
Bypass unit for easy connection outside the enclosure.
Converts the two OSSD outputs to relay outputs (and power feed).
Blanking plug for unused inputs.
Adapter for FMC units for use without FMI-1B or FMI-1D at (R) connectorwith muting resistor.
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Muting Lamp
ProtectCables
Test/Reset Buttons Cable to Lamp
Supply Cable
Muting Cable
FR CableFT Cable
Connection of Focus and Muting Components with FMC1 and FMI1Connection of light curtain with connection block FMC 1, text/reset button 1 and switch for supplyvoltage placed in or by the control cabinet.
Connection of light curtain with connectionblock FMC1. The FMI reset unit must be placedout of reach from the risk area.
Focus Modular Muting CapabilitiesThe Focus Safety Light Curtain offers the selection of complete muting of the protective field during the inand out passage of material. Through dipswitch settingsin the Focus standard version, it is also capable ofmuting only specific modules within the protective field.
The Focus is capable of muting independent beammodule packets or a combination of them (up to 4).
For example, a box travels down a conveyor andinstead of muting the entire light curtain you canmute only modules 1 and 2 — which equates to theheight of the box — allowing continual protection onthe remaining Safety Light Curtain modules.
The module size is directly dependent on theFocus Light Curtain resolution and length.
The test/reset button shall be placed so the operatorcan see the protected area during reset, testing andbypassing, It should not be possible to reach the but-ton from within the risk area.
The LMS lamp for indication of muting and bypas-sing shall be placed so that it can be seen from alldirections from where it is possible to access the dangerous area.
If photocells are used as muting sensors, the sensorreceivers should be assembled on the light curtain’stransmitter side to minimize the interference risk.
The system is protected against dangerous func-tions caused by damage on the transmitter cableand/or the receiver cable. However, we recommendthat the cables be protected so that physical damageto them can be minimized.
Connection of Focus and Muting Components directly to Control Cabinet
MutingLamp
Cabinet
ConnectionUnit FMC1
MutingPhotocells
Power “off”
Test/Reset
MutingLamp
Cabinet
ConnectionUnit FMC1
MutingPhotocells
ResetPower “off”
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Muting with MF-T and MF-L Units
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MF-T and MF-L are muting units with integrated photocells in the same profile type as the Focus LightCurtain/Grid. No additional sensors are required becausethe muting units contain the required components. MF-T/MF-L is connected directly to Focus with M12connectors.
MF-T (Option 1)MF-T contains four photocells — A1, B1, B2 and A2 —arranged as shown. they are configured for installationswhere material is transported “in” or “out”— or in bothdirections “in and out”.Note: All standard Focus Light Curtains/Grids are deliv-ered connected to function together with the MF-T.
MF-L (Option 2)MF-L contains two photocells — A1 and B1— which are actuated before and by material exiting through the lightcurtain/grid. The light curtain/grid remains bypassedjust prior to the exit of the material.Note: MF-L Reflex unit is primarily intended for material transport “out” of a working area. The standard Focus LightCurtain/Grid delivered does not function together with theMF-L Reflex version. The Focus Light Curtain/Grid L versionneeds to be ordered separately, as well as the MF-L unit.
Option 1A solution with Focus Muting Unit MF-T with integrated muting sensors.
Possible direction of movementIN/OUT of risk area.
FOCUS MF-T
IN/OUT of risk area
Note: The muting sensors A and B must be placed so thatthe sensor A is always activated at least 30 ms beforesensor B.
D: indicates the minimum length of the material that is to actuate the muting sensors that must be maintainedduring the passage through the light curtain/grid.
d2: indicates the measurement between the two pre-assembled muting sensors within the MF-T and MF-L (= 150mm).
M12 tocontrol cabinet
M12connectionbetweenFOCUSand MFT
Option 2A solution with Focus Muting Unit MF-L with integrated muting sensors.
This solution is recommended only for movement OUT of risk area.
FOCUS MF-L
OUT of risk area
-
MF-T Reflex and MF-L Reflex are muting units with integrated retro-reflective photocells in the same profile type as the Focus Light Curtain/Grid. No addi- tional sensors are required because the muting units contain the required components. The Reflex series simplifies the set up of muting sensors, as only 1 side requiresa cable connection. The reflective side is a polarized reflector bar. MF-T Reflex and MF-L Reflex are connected directly to the Focus Receiver with M12 connectors.
MF-T Reflex (Option 3)MF-T Reflex contains four transmitters/receivers and a separate reflector unit. Range 6m. Used in the muting mode for transport of material into and/or out of hazard-ous areas. For other func-tions refer to Option 1. This unit, together with light beam F4-K1C-500 provides electrical connections on only one side.
MF-L Reflex (Option 4)MF-L Reflex contains two transmitters/receivers and a separate reflector unit. Range 6m. Used in the muting mode for transport of material into and/or out of hazardous areas. For other functions refer to Option 2. This unit, together with light beam F4-K1C-500 provides electrical connections on only one side.Note: MF-L Reflex unit is primarily intended for material transport “out” of a working area. The standard Focus Light Curtain/Grid delivered does not function together with the MF-L Reflex version. The Focus LightCurtain/Grid L version needs to be ordered separately, as well as the MF-L unit.
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Muting with MF-T Reflex and MF-L Reflex Units
Option 3A solution with Focus Muting Unit MF-T Reflex with integrated retroreflective muting sensors.
Possible direction of movementIN/OUT of risk area.
IN/OUT of risk area
Note: The muting sensors A and B must be placed so thatthe sensor A is always activated at least 30 ms beforesensor B.
D: indicates the minimum length of the material that is to actuate the muting sensors that must be maintainedduring the passage through the light curtain/grid.
d2: indicates the measurement between the two pre-assembled muting sensors within the MF-T Reflex andMF-L Reflex (= 150mm).
M12 to control cabinet
M12connection
betweenFOCUS
and MFT
Option 4A solution with Focus Muting Unit MF-L Reflex with integrated retroreflective muting sensors.
This solution is recommended only for movement OUT of risk area.
FOCUS MF-LFOCUS MF-T REFLEX FOCUS MF-L REFLEX
OUT of risk area
-
Type F4-14-XXX F4-35-XXX F4-KX4-XXX F4-KX3-800 F4-KX2-500 F4-K1C-500
Resolution (mm) 14 35 300/400 400/450 500/600 500
Protection FieldHeight (mm) 150 - 2400 150 - 2400 900/1200 800/900 500/600 500
Range (m) 6 15 25 or 50 25 or 50 25 or 50 6
ResponseTime (ms) 15 - 60 14 - 36 14 14 14 14
Manual Reset • • • • • •Automatic Reset • • • • • •Time Reset • • • • • •Muting Inputs • • • • • •(Bypassing)Supervision • • • • • •of Muting LampOverride • • • • • •MF-T • • • • • •MF-L
Floating Blanking
Fixed Blanking
DynamicAdaption to Vital
• Standard When ordering add (-L). When ordering add (-FB). With Tina 10A/10B/10C or FMC_Tina.
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Focus SummaryFocus Light CurtainStandard Muting (bypassing) partly or completely.
Supervised output for muting lamp. Override. Manually supervised or auto-matic reset. Time-reset.
Option Fixed or floating blanking.
Muting Unit for FocusStandard Muting (bypassing) of light curtain or light
grid in one or two directions (L-form, T-form).The unit is connected directly to the lightcurtain/grid via an M12 connection.
Muting unit MF-T withfour beams connecteddirectly to the bottomof a light grid with an M12connection. The entireT-unit is then connectedwith an M12 connectionon the muting unit.
Focus Light GridStandard Muting (bypassing) of one, two, three or four
beams. Supervised output for muting lamp.Override. Manually supervised or automaticreset. Time-reset.
FMC Focus Muting Connectorwith M12 ConnectionStandard FMC is a small, optimized connection block
with M12 inputs. FMC is used for M12connection of muting sensors, muting lamp,re-reset (for time reset), reset button withindication, override and safety outputs.
1 1 1 11 1
2 2
2 2
3 3 3 33 3
1 2 3
-
Example
F4 - K - ____ - ________ - ____
Focus category 4 Light Grid with 4 beams spaced 400 mm apart and 1200 mm protected height. Built-incomplete modular muting.
Example
F4 - ____ - _______ - ____
Focus category 4 Light Curtain with 35 mmresolution and 1200 mm protected height. Fixedand floating blanking function package.
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Focus Ordering DataSafety Light CurtainsTo create a complete Focus Safety Light Curtain Part Number, simply fill in the fields below.
F4 - ____ - _______ - ____
Safety Light GridsTo create a complete Focus Safety Light GridPart Number, simply fill in the fields below.
F4 - K - ____ - ________ - ____A B C
A B C
This letter represents the effective resolution of the Focus Safety Light Curtain.
14 14mm (0.55”) resolution for Finger Detection35 35mm (1.38”) resolution for Hand Detection
A
This letter represents the functionalitypackage of the Focus Safety Light Curtain.
Modular Muting - No Blanking(blank) Pre-reset Standard PackageFB Complete Muting and Blanking
Program for Single DirectionL MF-L Muting Capabilities
C
This letter represents the protective height of the Focus Safety Light Curtain.
150 150mm ( 5.91”) 1350 1350mm (53.15”)300 300mm (11.81”) 1500 1500mm (59.06”)450 450mm (17.72”) 1650 1650mm (64.96”)600 600mm (23.62”) 1800 1800mm (70.87”)750 750mm (29.53”) 1950 1950mm (76.77”)900 900mm (35.43”) 2100 2100mm (82.68”)1050 1050mm (41.34”) 2250 2250mm (88.58”)1200 1200mm (47.24”) 2400 2400mm (94.49”)
B
A B C
A B C
This letter represents the effective range of the Focus Safety Light Grid.
(blank) 4m to 50m (13’ to 164’)L 0.5m to 25m (1.5’ to 82’)
A
This letter represents the numberof beams and the protective heightof the Focus Safety Light Grid.
4-900 4 beams spaced 300mm (11.81”) apartwith 900mm (35.43”) protective height
4-1200 4 beams spaced 400mm (15.75”) apartwith 1200mm (47.24”) protective height
3-900* 3 beams spaced 450mm (17.72”) apartwith 900mm (35.43”) protective height
3-800** 3 beams spaced 400mm (15.75”) apartwith 800mm (31.50”) protective height
2-600* 2 beams spaced 600mm (23.62”) apartwith 600m (23.62”) protective height
2-500** 2 beams spaced 500mm (19.69”) apartwith 500m (19.69”) protective height* North American Standard ** European Standard
B
This letter represents the functionalitypackage of the Focus Safety Light Grid.
(blank) Modular Muting Standard PkgProgram for Single DirectionL MF-L Muting Capabilities
C
Note: Kits include mounting hardware, brackets and manual. Cables and optional interface units are sold separately. See pages 32-34.
35 1200 FB L 4-1200 L
-
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ApplicationsProtects mirrors and light beams
Features■ Robust■ Adjustable
Bjorn is a very stable and flexible stand system in whichFocus Safety Light Beams and Mirrors are mounted in thestand. The hardware for the mirrors in the stand can beturned to provide either vertical or horizontal angles. Therobust material of the Bjorn protects Focus units fromdirect collisions, thus preventing unnecessary materialdamage and halts in production.
BjornA Strong Support forLight Grids and Mirrors
Bjorn Technical DataManufacturer...............................................JOKAB SAFETY
Ordering Data/Article Numbers................. see page 27-28
Color.................................yellow powder-coated (RAL 1018)
Material................................................................. 3mm steel
DimensionsCross-Section.............................................146mm x 130mmRaised Stand - H2 Two-Beam..................................1000mm
H3 Three-Beam...............................1230mmH4 Four-Beam.................................1330mm
Foot ............................................................ 230mm x 190mm
WeightH2, N2........................................................................15 kg/stH3...............................................................................17 kg/stH4...............................................................................19 kg/st
ProtectionAgainst water and dust................................................... 20%
M3
M2
M4
M1
Receiver
Transmitter
Bjorn N2Vertical
Bjorn N2Horizontal
-
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ApplicationsProtects light curtains/grids ormuting sensor bars from impact hits.
Features■ Robust for rugged environments■ Adjustable with 3 sides for T-slot mounting■ Easily mounts to QuickGuard® fencing,
QuickGuard® Express Fencing or machine frames■ Natural Anodized Aluminum
Kepguard is an extruded aluminum protectivehousing for Focus Light Curtains/Grids for machinemounted applications. Kepguard has been designedto absorb impact hits while still offering secure protec-tion for the enclosed safety device. Protective front 5mm thick polycarbonate lens and stamped aluminum end caps are included for additional, optional protection.
KepguardProtective Machine Mounted Enclosures
Kepguard Technical DataManufacturer...............................................JOKAB SAFETY
Ordering Data/Article Numbers................. see page 28-29
Color/MaterialEnd Caps.................................................... yellow polyamideLens........................................................ 5mm polycarbonateHousing....................................... natural anodized aluminum
DimensionsCross-Section.................................................88mm x 88mmOverall Length - Kepguard 300.................................. 431mm
Kepguard 450.................................. 578mmKepguard 600.................................. 725mmKepguard 750.................................. 872mmKepguard 900................................1019mmKepguard 1050..............................1166mmKepguard 1200..............................1312mmKepguard 1350..............................1460mm
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19
Wet Technical DataManufacturer...............................................JOKAB SAFETY
Ordering Data/Article Numbers....................... see page 29
Color......................................................... transparent plastic
Length including Lid..................66mm + light curtain/beam MaterialTube....................................................................................PCLid.......................................................................... PEHD-300
Maximum Ambient Temperature............................... +55ºC
Installation Adjustment .............................................. +/-20º
Protection Class.............................................................IP68
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ApplicationsProtection in severeenvironments
Features■ Adjustable
+/-20º■ Rotatable and
replaceable■ Capable of
draining and through ventilation
Wet Wash Down Tubes are used for protection againstwater (or dust) where extreme washing conditions areencountered. The protective encapsulation rating (IP68)now enables Focus Light Curtains and Light Beamsto be used for such applications as the food industry,where the use of high pressure washing for cleaningmachinery often occurs.The draining and throughventilation capabilitiesmean that condensationcan be avoided.
Wet, with Focus LightCurtains/Beams, is pre-assembled complete with cabling on request.During installation on amachine, a Wet unit canbe adjusted by +/- 20ºwith the accompanyingangle bracket. The plastictube is rotatable and theoutside is easy to clean.
Wet Wash Down TubesProtection against Water and Dust
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A dipswitch at the cable connection of the light curtainreceiver enables a choice of whether a blanking functionis to be used. Once this choice has been made, pro-gramming of the unit in the light field is made easy byusing the Blanking Programmer BP1.
If the extent of the object in the protected field thenchanges, the light curtain can be reprogrammed — only 11 seconds after the push button on the front of the BP1 has been pressed.
The BP1 is easily connected, in series with the cable to the light curtain receiver unit, using the M12 connector and the free length of the unit’s cable.
BP1 Blanking ProgrammerA Quick Way to Program Blanking
The BPI must be removed before power is applied to the machine controls.
The JSRL-3 Laser Aligner facilitates alignment of lightbeams or light curtains, particularly when the solutioninvolves one or more mirrors.
The JSRL-3 is simply secured by the accompanyingelasticated tape around the transmitter and receiverunit, which must be located so that the flat rear of theunit is up against the front glass of the light curtain.When the Laser Aligner is switched on, the red laserspot must be visible — if appropriate via a mirror — atthe corresponding unit.
The JSRL-3 contains two type AAA batteries that arechanged by unscrewing the bottom end lid.
JSRL-3 Laser Aligner
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FSTR1 Technical DataManufacturer...............................................JOKAB SAFETYOrdering Data/Article Numbers....................... see page 31Weight............................................................... approx. 15 gOutput...............................................................PNP, dark onConnection................................................... M12 connector Range Adjustment.......................................................... YesRange.............................. 0.15 - 2.5 m (with reflector FZR1)
0.15 - 5 m (with reflector FZR 2) Light Source..........................................Visible-red, 660 nm,
pulsed with polarizing filterSupply Voltage.................................................. 10 - 30 VDCAllowable Ripple............................................ +/- 10% of USCurrent Consumptionwithout Load.............................................................
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JS OBP800 Muting SensorsDiffuse/Reflective with Background Rejection
JS OBP800 Technical DataManufacturer...............................................JOKAB SAFETYOrdering Data/Article Numbers....................... see page 31Weight..............................................................approx. 130 gOutput..................................... 2 PNP (light-on and dark-on)Connection................................................... M12 connector Range Adjustment.......................................................... YesRange...................................................................0.2 - 0.8 mLight Source...........................Infrared-LED, 880 nm, pulsedSupply Voltage.................................................. 10 - 30 VDCAllowable Ripple............................................ +/- 10% of USCurrent Consumptionwithout Load.............................................................
-
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Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
1 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with Tina 10A/B/C Connections RAG
JML
July 28 ,2008JML B
Focus Examples
TINA 10A
2
1
TINA 10B
2
1 3
M12-3B
*******
***
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**
M12-3B
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**
***
Light Curtain LC1
Note: With muting resistor included
****
***
Light Curtain LC1
***
To Pluto/Vital To Pluto/Vital
Alt. when MF-T/MF-L Muting grids are used
42
4
4
3
3
3
3
3
3
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3
3
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8
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2
9
0
8
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0
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0
01
6
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24VDC 0VDC
9
5
4
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9
24VDC 0VDC
34
44
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64
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5
5
5
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5
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1
1
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1
1
1
1
1
1
1
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1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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1
1
1
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1
1
1
1
1
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4
7Light Curtain wih Tina 10A/Tina 10C
Light Curtain wih Tina 10B
TINA 10C
2
1 3
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
FTS
tatu
sP
ower
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OnNote: There are 2 Banks of Switches
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
FT
Sta
tus
Pow
er
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
PWR. OFF
RESET
FMI-1C
PWR. OFF
RESET
FMI-1D
FMI-1B
LMS
PWR. OFF
RESET
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334
**
*******
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**
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com. Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
2 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with FMC-1/FMC-1-TINA Connections RAG
JML
July 28 ,2008JML B
Focus Examples
42
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24VDC 0VDC
34
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7 Light Curtain wih FMC-1/FMC-1-Tina and FM1-1B
Light Curtain LC1
****
Bro
wn
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te
Blu
e
Info.
Bla
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Gre
y
1 2 3 4 5
*
**
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
**
To Pluto/Vital (FMC-1-TINA)
1
Whi
te
2
Bro
wn
Pin
k
4
Yel
low
3
Gre
en
5
Gre
y
6
Blu
e
7 8
Red
To Pluto/Safety Relay (FMC-1)
*)
Mute R (with FZR1/22-044-04 Reflector) or Mute D***
Mute R (with FZR1/22-044-04 Reflector) or Mute D***
***
***
Light Curtain LC1
****
Bro
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Blu
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Info.
Bla
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Gre
y
1 2 3 4 5
*
**
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Blu
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Bla
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Gre
y
1 2 3 4 5
**
To Pluto/Vital (FMC-1-TINA)
1
Whi
te
2
Bro
wn
Pin
k
4
Yel
low
3
Gre
en
5
Gre
y
6
Blu
e
7 8
Red
To Pluto/Safety Relay (FMC-1)
*)
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
***
JS SP-1
Only used when M terminal is not used (Cover)
FMC-1 (Tina)LED panel. "On"In AIn BMuting
Info (Tina Only)OSSD1 (Standard)OSSD2 (Standard)
Muting sensor A activatedMuting sensor B activatedLED Flashing: Muting ActivatedLED On: Muting Lamp FaultEden StandardSafety Output 1 "High"Safety Output 2 "High"
Light Curtain wih FMC-1/FMC-1-Tina and FM1-1A/FMI-1C
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
FT
Sta
tus
Pow
er
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
PWR. OFF
RESET
FMI-1C
LMS
FMI-1A FMI-1B
LMS
PWR. OFF
RESET
In A
In B
Mut
ing
OS
SD
2O
SS
D 1
MR
BA
In A
In B
Mut
ing
OS
SD
2O
SS
D 1
MR
BA
***
***
***
FMC-1 (Tina)LED panel. "On"In AIn BMuting
Info (Tina Only)OSSD1 (Standard)OSSD2 (Standard)
Muting sensor A activatedMuting sensor B activatedLED Flashing: Muting ActivatedLED On: Muting Lamp FaultEden StandardSafety Output 1 "High"Safety Output 2 "High"
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com. Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
Focus with Tina 10A/B/C Connections
Focus with FMC-1/FMC-1-Tina Connections
SEE DISCLAIMER ON PAGE 34
SEE DISCLAIMER ON PAGE 34
Connection Example
Connection Example
-
www.jokabsafetyna.com 1-888-282-2123
24
www.jokabsafetyna.com 1-888-282-2123
RESETPRE
FMI-1E
Light Curtain LC1
Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
3 / 8
File NamePage
Rev.
Drawn
Design Date
43
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
3
2
1
9
8
7
6
4
5
9
1
2
0
8
7
6
5
07
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
0
0
0
2
3
4
1
8
9
7
6
1
5
4
3
2
9
0
8
0
0
0
0
0
0
03
6
5
4
3
0
2
1
24VDC 0VDC
44
54
64
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
04
Focus with Pre-reset RAG
JML
July 28 ,2008JML B
Focus Examples
****
Bro
wn
Whi
te
Blu
e
Info.
Bla
ck
Gre
y
1 2 3 4 5
*
**
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
**
***
***
FMI-1E
PWR. OFF
RESET
FMI-1CFMI-1C
***
JS SP-1
To Pluto/Vital (FMC-1-TINA)
Only used when M terminal is not used (Cover)
1
Whi
te
2
Bro
wn
Pin
k
4
Yel
low
3
Gre
en
5
Gre
y
6
Blu
e
7 8
Red
To Pluto/Safety Relay (FMC-1)
*)
Light Curtain wih FMC-1/FMC-1-Tina Pre-reset
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
JS AP-1
In A
In B
Mut
ing
OS
SD
2O
SS
D 1
MR
BA
FMC-1 (Tina)LED panel. "On"In AIn BMuting
Info (Tina Only)OSSD1 (Standard)OSSD2 (Standard)
Muting sensor A activatedMuting sensor B activatedLED Flashing: Muting ActivatedLED On: Muting Lamp FaultEden StandardSafety Output 1 "High"Safety Output 2 "High"
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com. Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
LMS
FMI-1A
Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
4 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with FMC-2/FMC-2-TINA Connections RAG
JML
July 28 ,2008JML B
Focus Examples
PWR. OFF
RESET
FMI-1CFMI-1C
42
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
3
1
0
9
8
7
6
4
5
9
1
2
0
8
7
6
5
07
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
0
0
0
2
3
4
1
8
9
7
6
1
5
4
3
2
9
0
8
0
0
0
0
0
0
04
6
5
4
3
0
2
1
24VDC 0VDC
9
5
4
4
8
0
9
24VDC 0VDC
34
44
54
64
5
5
5
5
5
5
5
5
1
2
3
4
5
6
7
8
5
9
8
7
6
5
06
2
4
3
16
6
6
6
6
6
6
6
6
4
8
9
6
7
5
2
3
1
70
7
7
7
7
7
7
7
7
7
7
9
8
6
5
4
3
1
2
80
1
3
2
09
8
8
8
8
8
8
8
8
8
9
9
9
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
7 Light Curtain wih FMC-2/FMC-2-Tina and FM1-1B
Bro
wn
Whi
te
Blu
e
Info.
Bla
ck
Gre
y
1 2 3 4 5
*
**
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
**
To Pluto/Vital (FMC-2-TINA)
1
Whi
te
2
Bro
wn
Pin
k
4
Yel
low
3
Gre
en
5
Gre
y
6
Blu
e
7 8
Red
To Pluto/Safety Relay (FMC-2)
*)
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
FMI-1A
Light Curtain LC1
****
Bro
wn
Whi
te
Blu
e
Info.
Bla
ck
Gre
y
1 2 3 4 5
*
**
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
**
To Pluto/Vital (FMC-2-TINA)
1
Whi
te
2
Bro
wn
Pin
k
4
Yel
low
3
Gre
en
5
Gre
y
6
Blu
e
7 8
Red
To Pluto/Safety Relay (FMC-2)
*)
FMI-1B
LMS
PWR. OFF
RESET
FMI-1B
***
JS SP-1
Only used when M terminal is not used (Cover)
Light Curtain wih FMC-2/FMC-2-Tina and FM1-1A/FMI-1CLight Curtain LC1
****
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
***
***
***
***
***
***
Mut
ing
In B
In A
OS
SD
2
MR
B2
A2
B1
A1
OS
SD
1
***
***
***
***
***
Mut
ing
In B
In A
OS
SD
2
MR
B2
A2
B1
A1
OS
SD
1
FMC-2 (Tina)LED panel. "On"In AIn BMuting
Info (Tina Only)OSSD1 (Standard)OSSD2 (Standard)
Muting sensor A activatedMuting sensor B activatedLED Flashing: Muting ActivatedLED On: Muting Lamp FaultEden StandardSafety Output 1 "High"Safety Output 2 "High"
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
FMC-2 (Tina)LED panel. "On"In AIn BMuting
Info (Tina Only)OSSD1 (Standard)OSSD2 (Standard)
Muting sensor A activatedMuting sensor B activatedLED Flashing: Muting ActivatedLED On: Muting Lamp FaultEden StandardSafety Output 1 "High"Safety Output 2 "High"
*Info 10ma, 24VDC**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201***Shielded Cable Required, M12-C112 or M12-C312 or M12-C612 or M12-C1012****Shielded Cable Required M12-C134 or M12-C334*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
Mute R (with FZR1/22-044-04 Reflector) or Mute D
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com. Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
Focus with Pre-reset
Focus with FMC-2/FMC-2-Tina Connections
SEE DISCLAIMER ON PAGE 34
SEE DISCLAIMER ON PAGE 34
Connection Example
Connection Example
-
1-888-282-2123 www.jokabsafetyna.com
25
1-888-282-2123 www.jokabsafetyna.com
Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
5 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with Safety Relays RAG
JML
July 28 ,2008JML B
Focus Examples
42
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
3
1
0
9
8
7
6
4
5
9
1
2
0
8
7
6
5
07
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
0
0
0
2
3
4
1
8
9
7
6
1
5
4
3
2
9
0
8
0
0
0
0
0
0
05
6
5
4
3
0
2
1
24VDC 0VDC
9
5
4
4
8
0
9
24VDC 0VDC
34
44
54
64
5
5
5
5
5
5
5
5
1
2
3
4
5
6
7
8
5
9
8
7
6
5
06
2
4
3
16
6
6
6
6
6
6
6
6
4
8
9
6
7
5
2
3
1
70
7
7
7
7
7
7
7
7
7
7
9
8
6
5
4
3
1
2
80
1
3
2
09
8
8
8
8
8
8
8
8
8
9
9
9
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
4
7
*)B
lue
Pin
k
Gre
y
Yel
low
**
4 5 6 7
Red
SR-524
8
Supply
Suppression
Suppression
531
531CR2
CR1
Supply
CR2CR1
Gre
en
3
Bro
wn
2
Whi
te
1
Light Curtain LC1B
row
n
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
*)
Blu
e
Pin
k
Gre
y
Yel
low
**
4 5 6 7
Red
SR-571
8
Supply
Suppression
Suppression
579
579CR2
CR1
Supply
CR2CR1
Gre
en
3
Bro
wn
2
Whi
te
1
Light Curtain LC1
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
Y13
X4
X1
Y24
Y14
RT6
24VDC
S34
S23
S24
S53
S44
S14
S13
A1 A2
Inpu
t Circ
uit
Res
et/T
est
Supply
13
41
33
23
14
42
34
24
JOKABSAFETY
If Y13 is supplied with 5-30 VDC, Y14 becomes conductive when the relay input conditions are fulfilled. Y24 becomes conductive when both of the output relays are activated.
Reset PB1
Reset PB1
S44
23
13
-
X4
X1
+
S24
Y14
24
14
S34
S14
S13
A1 A2
Inpu
t Circ
uit
Res
et/T
est
RT9
Supply24VDC
JOKABSAFETY
The relay output Y14 is connected internally to 0VDC and 24VDC. Y14 is 0VDC when safety control unit is not reset. Y14 is 24VDC when the safety control unit is reset.
Light Curtain with RT9 Light Curtain with RT6
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OnNote: There are 2 Banks of Switches
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OnNote: There are 2 Banks of Switches
**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com. Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
S44
23
13
-
X4
X1
+
S24
Y14
24
14
S34
S14
S13
A1 A2
Inpu
t Circ
uit
Res
et/T
est
RT9
Supply24VDC
JOKABSAFETY
The relay output Y14 is connected internally to 0VDC and 24VDC. Y14 is 0VDC when safety control unit is not reset. Y14 is 24VDC when the safety control unit is reset.
Pre-Reset PB2
*)
Blu
e
Pin
k
Gre
y
Yel
low
**
4 5 6 7
Red
SR-622
8
Supply
Suppression
Suppression
629
629CR2
CR1
Supply
CR2CR1
Gre
en
3
Bro
wn
2
Whi
te
1
Reset PB1
Light Curtain LC1
Jokab Safety NA 1-888-282-2123Customer Sign-off
Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
6 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with Pre-reset and Muting with Safety Relays RAG
JML
July 28 ,2008JML B
Focus Examples
42
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
3
1
0
9
8
7
6
4
5
9
1
2
0
8
7
6
5
07
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
0
0
0
2
3
4
1
8
9
7
6
1
5
4
3
2
9
0
8
0
0
0
0
0
0
06
6
5
4
3
0
2
1
24VDC 0VDC
9
5
4
4
8
0
9
24VDC 0VDC
34
44
54
64
5
5
5
5
5
5
5
5
1
2
3
4
5
6
7
8
5
9
8
7
6
5
06
2
4
3
16
6
6
6
6
6
6
6
6
4
8
9
6
7
5
2
3
1
70
7
7
7
7
7
7
7
7
7
7
9
8
6
5
4
3
1
2
80
1
3
2
09
8
8
8
8
8
8
8
8
8
9
9
9
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
4
7
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
Light Curtain with RT9 (Pre-reset)
W
Mute Lamp ML1
S44
23
13
-
X4
X1
+
S24
Y14
24
14
S34
S14
S13
A1 A2
Inpu
t Circ
uit
Res
et/T
est
RT9
Supply24VDC
JOKABSAFETY
The relay output Y14 is connected internally to 0VDC and 24VDC. Y14 is 0VDC when safety control unit is not reset. Y14 is 24VDC when the safety control unit is reset.
Limit Switch LS1
*)
Blu
e
Pin
k
Gre
y
Yel
low
**
4 5 6 7
Red
SR-671
8
Supply
Suppression
Suppression
678
678CR2
CR1
Supply
CR2CR1
Gre
en
3
Bro
wn
2
Whi
te
1
Reset PB1
Light Curtain LC1
Bro
wn
Whi
te
Blu
e
Bla
ck
Gre
y
1 2 3 4 5
Light Curtain with RT9 (with Muting)
Limit Switch LS2
**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
**Shielded Cable Required, M12-C61 or M12-C101 or M12-C201*) Shielded Cable Required M12-C63 or M12-C103 or M12-C203
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
FT
Sta
tus
Pow
er
Low
erP
ower
Upp
er
Gua
rd
FR
Bre
ak
Dip Switch Settings (For RX Only)Switch No 1 - OffSwitch No 2 - OffSwitch No 3 - OffSwitch No 4 - OffNote: There are 2 Banks of Switches
This document and any attachments may include suggested specifications, drawings, schematics and similar materials from Jokab Safety North America, Inc. ("Jokab"). Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at www.jokabsafetyna.com . Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify Jokab in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document, and you return to Jokab all specfications, drawings, schematics and similar materials provided to you by Jokab in this document.
Focus with Safety Relays
Focus with Pre-Reset and Muting with Safety Relays
SEE DISCLAIMER ON PAGE 34
SEE DISCLAIMER ON PAGE 34
Connection Example
Connection Example
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Reviewed by
Title
xxx
Date
Date Reviewed
Reviewed
8 / 8
File NamePage
Rev.
Drawn
Design Date
Focus with MF-T / MF-L RAG
JML
July 28 ,2008JML B
Focus Examples
42
4
4
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
3
1
0
9
8
7
6
4
5
9
1
2
0
8
7
6
5
07
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
0
0
0
2
3
4
1
8
9
7
6
1
5
4
3
2
9
0
8
0
0