foc2-2012
DESCRIPTION
fuel oil complex plant overviewTRANSCRIPT
SUPARDI - 605867 - FOC-II
KOMPERTA DONAN 305 8025, 4805, 08156975357
FOC-2 Section Head
Ibnu ZA
Page 3
SSP FOC-2A
Arie Gumilar, ST
SSP FOC-2B
Supardi, ST
F & Q Supervisor
Romli
Ass. MDS
Fajar H
Shift Supervisor
009/011/015 ( 4 )
Shift Supervisor
016/017/019 ( 4 )
Shift Supervisor
012/014/CCR ( 4 )Shift Supervisor
013/018/048 ( 4 )
Panelman
009/011/015 ( 4 )Panelman
016/017/019 ( 8 )
Operator
009/011/015 ( 24 )
Field Opr.Process
009/011/015 ( 4 )
Operator
016/017/019 ( 24 )
Field Opr.Process
016/017/019 ( 5 )
Panelman
012/014/CCR ( 4 )Panelman
013/018/048 ( 4 )
Operator
012/014/CCR (16 )
Field Opr.Process
012/014/CCR ( 3 )
Operator
013/018/048 ( 8 )
Field Opr.Process
013/018/048 ( 2 )
Page 4
FOC-2• KILANG DIBANGUN PADA TAHUN 1983 DENGAN
KAPASITAS CDU II 200 MBSD & PADA PROYEK DEBOTTLENECKING TAHUN 1997 KAPASITAS DINAIKKAN MENJADI 230 MBSD
PRA DPC PASCA DPC
CDU-II 200 MBSDFEED ARJUNA 80 % + ATTAKA 20 % CRUDE
230 MBSDCOCKTAIL CRUDE
AH UNIBON 20 MBSD = 2680 T/D 23 MBSD = 3084 T/D
LPG RECOVERY
8.31 MBSD 7.3 MBSD
SOUR WATER STRIPER
69 M3/JAMFEED DARI FOC-2 & PX
102 M3/JAMFEED DARI FOC-2, PX, LOC-2 & LOC-3FAS. DARI/KE FOC-1
DPC
Page 6
BLOCK DIAGRAM
OM
UTILITIES
FOC-I
LOC-III
PX
FOC-II
LOC-II
SRU
Page 7
CDU-2 Unit 011Feed : Cocktail Crude
Proses unit : Distilasi atmosferis
Kapasitas : 230 bbsd
COT : 340 – 360 oC
Produk : Off gas, raw LPG, H/L naphtha,
SR kerosene, LDO, HDO
reduced crude
Page 8
CDU-2
Stream CDU-2
Raw LPG
Off gasUtilities
LPG Rec.
Light NaphthaOM
Heavy Naphtha
HDOOM & TDHT
Kerosene
Reduced crudeOM & Visbr
FOC-1, OM, NHT-2 & PX
OM, AH Unibon
Cocktail Crude
TDHT & OM
LDO
Page 9
LPG Recovery Unit 015Feed : Raw LPG
Proses unit : Stripping
Kapasitas : 7.3 MBSD
De-C2/ De-C3. : 15 – 16 kg/cm2
COT : oC
Produk : Off gas, propane & butane
Page 10
NHT-2 Unit 012Feed : Heavy, sweet & sour naphtha
Proses unit : S & N removal, catalytic
hydrogenation
Jenis katalis : UOP HCK
Kapasitas : 2441 t/d
HP / LP : 30.0 / 10.0 kg/cm2
RIT / Reboiler : 325 – 332 / 315 oC
Produk : Sweet naphtha & off gas
Page 11
Platformer-2 Unit 014Feed : Sweet naphtha
Proses unit : Aromatisasi, catalytic
dehydrogenation
Jenis katalis : UOP R-134
Kapasitas : 2441 t/d
Reactor/ H2 : 10.0 / 10.0 - 53.0 kg/cm2
Stabilizer : 12 – 14 kg/cm2
RIT / Reboiler : 515 – 525 / 330 oC
Produk : HOMC, H2, raw LPG, MP steam
& off gas
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AH UNIBON Unit 013Feed : Straight run kerosene
Proses unit : Sulphur removal, catalytic
hydrogenation
Jenis katalis : UOP S-12H & UOP H8
Kapasitas : 3.084 t/d
HP / LP : 35.0 / 5.0 kg/cm2
RIT / Reboiler : 325/ 315 oC
Produk : Avtur, off gas & wild naphtha
Page 13
TDHT Unit 018Feed : HCGO, LCGO, HDO / LDO
Proses unit : Sulphur removal, catalytic
Hydrogenation, perb. FP, appearance
Jenis katalis : TK 554+, sejak 16 Sept 2004
Kapasitas : 1850 t/d
HP / LP : 35.0 / 5.0 kg/cm2
RIT / Reboiler : 315 – 340 / 290 - 304 oC
Produk : TGO, off gas & wild naphtha
Page 14
Visbreaker Unit 019Feed : Reduced crude
Proses unit : Thermal cracking, fraksinasi,
Kapasitas : 8390.0 t/d
Flash Ch. : 15 – 16 kg/cm2
COT : 485 / 485 / 335 oC
Produk : Off gas, cracked naphtha, LCGO,
HCGO, slop wax, vac. bottom
Page 15
STREAM FOC-2
NHT-2
PLATF-2
AH UNIBON
TDHTFLARE & NASH COMP.
HNH2
CDU-2
LPG REC.
SWS-2
MEROX-2
Sweet Naph.
VISBR.
N2 Storage
Sr. keroseneH2
Cra
cked
N
ap
h.
LCGO & HCGO
H2, N2, Sr Water
Page 16
KETERKAITAN STREAM FOC-2
OM
FOC-2UTILITIES PX
FOC-1
Sr N, N
2, H2
Crude, HN, Sw N, HGO
LOC-2 LOC-3
LPG, LN, HN, HOMC, Tr. N,
Kerosene, Avtur, ADO,
MFO, LSWR, N2 FG, HN, H2, N2
SRU
048K- 101A/B/C1996 → 23.47 T/D
048E- 101
048V- 101
Sour gas 017
Gas 48V- 1
Tr/Dr Water
Sewer
Slop Tank
048P- 103A/B
Slop Tank
48P- 101A/B
048V-101
48V-103
48V-102
048V- 104
FLARE & NASH COMPRESSOR
Flare gasFOC-2. OM.LOC-2 & 05/500
48V-303
Flare gasLOC-3
FGS
RP 479 M/TH
Opasitas 12 vs max 20 %