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Semiconductor Neuromorphic A.I IT Materials Functional Film LED/ENC FO-PLP Benefits for High Performance Applications in Automotive nepes Corporation Lewis Kang October 17, 2018

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Page 1: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

1

Semiconductor

Neuromorphic A.I

IT Materials

Functional Film

LED/ENC

FO-PLP Benefits for High Performance

Applications in Automotive

nepes Corporation

Lewis KangOctober 17, 2018

Page 2: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

2

Contents

I. Automotive Industry Trend & SiP

II. nepes Packages for Automotive

III. FO-PLP (Fan out-Panel Level Package) Technology

IV. Summary

Page 3: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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I. Automotive Industry Trend & SiP

Page 4: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Driving Applications

Consumer Automotive

• Application Processor/Base Band

• Micro Controller Unit

• Biometric Sensors

• Power Management IC

• RF Devices

• Display Driver IC

• MEMS Sensors

• Radar (Transceiver, Receiver, VCO)

• Micro Controller Unit

• Sensors

• HBM Memory

• Discrete Power Devices

• Analog ICs

Packaging Technology Innovation !!!

Page 5: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Automotive Electronics Application Modules

Instrumentation- Instrument Cluster

- Head-Up Display

Powertrain- Engine Control Module

- Transmission Control

Module

Safety- Airbag Control Module

- Airbag Crash Sensors

- Event Data Recorder

ADAS- ADAS Control Module

- Camera Modules

- Sensor Modules

- V2X Communications

Aftermarket- Portable Navi Devices

- Audio Head Units

- Infotainment Head Units

- Video Recorders

Body- Climate Control

- Remote Keyless Entry

- Lighting

- Electronic Control Units

Chassis- Antilock Braking (ABS)

- Stability Control

- Tire Pressure Monitoring

- Steer/Brake-by-Wire

EV/HEV- Electric Drive Controller

- Battery Management

- Inverter

Infotainment - Audio Head Units

- Fixed Navi System

- Infotainment Head Units

- Rear Seat Entertainment

**ADAS : Advanced Driver Assistance System

**EV/HEV : Electric Vehicle & Hybrid

(source : IHS, Gartner)

Page 6: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Automotive Electronics Application Value Chain

(Source : Gartner, IHS)

Entertainment

Interlocking residence

Safety

vehicles management

Autonomous vehicle

Mobility Management

16.8B53.5B

1.0B

43B

6.5B

14.5B

4.8B6.1B

4.0B7.8B

0.1B1.8B

CAGR 33.6%

CAGR 22.2%

CAGR 18.2%

CAGR 156%

CAGR 6.2%

CAGR 105%

2016,

43.7B

2021,

133.1B

2016 2021 2016 2021

unit : Billions $

Page 7: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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System in Package?

▪ FUNCTIONAL SYSTEM or SUBSYSTEM

Assembled into a standard footprint package ; LGA, BGA, QFN or FOWLP

▪ TWO or MORE DISSIMILAR DIE, typically combined with other components;

passives, filters, MEMS, sensors, and/or antennas; forms a FUNCTIONAL BLOCK

Page 8: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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SiP Driving Force

▪ MOBILE ELECTRONIC PRODUCT (SMARTPHONEs, TABLETs … )

(with ever-increasing functionality in the less SPACE and the demand for

CONNECTIVITY everywhere) >>> MINIATURIZATION.

Performance

Reason for

SiP adoption

Miniaturization

Integration

Mixed process

Sys. Flexibility

Cost reduction

Form factor such as

package height, footprint

Different device types such

as RF, analog, memory

Die fabricated on different

silicon technology nodes

System performance

(signal integrity, power

consumption), Optimization

Simplication of module level

test and qualification

Higher production efficiency

Reduced system BOM and

complexity, simplified product

board and faster time to market

Source :Techsearch

Page 9: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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II. nepes Packages for Automotive

Page 10: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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nepes Technologies in Automotive

▪ Key products – Cu pillar bump

Stacked RDL(Cu/Ni/Au) for power device

FOWLP for sensor package in safety system

Powertrain- Engine Motor IC - QFP PKG /CNA RDL, Cu

pillar

Safety- Airbag - QFN PKG /CNA RDL

ADAS system - RADAR Sensor - FO-WLP

Chassis- Brake system- QFN PKG /CNA RDL , Cu

pillar

Infotainment - Audio Drive IC - QFP /CNA RDL

Page 11: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Fan Out WLP, Applications

➢ Small (6x6mm, 1 metal layer), Short transmission lines

➢ Can expose back of die for heatsink

➢ Embedded Ground Plane for ground and shielding

➢ Can embed an antenna structure

▪ 77 GHz Radar

▪ Excellent RF isolation, controlled impedance, low insertion loss, low

attenuation, good thermal dissipation and automotive reliability

Page 12: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Fan Out WLP, Applications

▪ 77 GHz Radar

Page 13: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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3D Fan Out WLP : Double side

[FOWLP : PoP w/ Double Side RDL

2-RDLs

Line&Space 10/10um

[ Reliability ]

Solder BallBuild-up

(PI 1~3 / RDL 1~2)

▪ FOWLP (SiP) supporting PoP of commercial package (upper)

▪ Vertical Interconnection without TMV technology

▪ Thin Profile: 0.35T w/o Solder Ball

▪ RDL Line & Space: 10um/10um

Page 14: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Pressure Sensor

< 3D FOP Structure >< Existing Solutions>Small/Thin

Integration

Low cost

Side by side

Die stacking

▪ Integration of MEMS and ASIC controller

▪ LGA pad on package bottom & Fan-Out PoP bottom package with wire

bondable pad on top-side

▪ Smaller/Thinner Form-factor (2x2mm2, 0.2mm thin) with Via- frame vertical

interconnection

Page 15: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Computer within a hand!!

▪ Applications

- Digital signage, Human-machine interface

- Home energy management systems

- In-flight entertainment

- Intelligent industrial control systems

- IP phones, IPTV, Portable medical, Smart books

- Point-of-sale devices, Smart watches

- Home audio systems, Secure smart connected devices

PoP Module Package

• Package size : 17 x 14 x 1.7 mm3

• IC: AP, PMIC, Flash Memory

• Over 100 discrete components

3D System Package

Page 16: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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▪ Big data era drives optical interconnect replacing traditional metal

interconnect even at short distance

▪ Concerns are ;

- Signal loss at wire bonding

- Complicate assembly – fiber alignment & assembly

- Form factor

Optical Communication Module

Optical

IC

CFPCFP

2

QSF

P

CFP

4 CX

P

Tx Rx

Page 17: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Optical Communication Module

< Transmitter > < Receiver ><E-Board>

➢ ≥ 6Gbps / channel (upto 8Gbps /channel)

➢Raise & fall time = ~ 110ps

▪ Package level OSA based on Fan-out process

▪ Electrical Performance

Page 18: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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III. FO-PLP (Fan out-Panel Level Package)

Technology

Page 19: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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• Innovative process & structure

• Advanced packaging platform with cost-

effectiveness

FO-PLP (Panel Level Package)

in large Panel @nepes

FO-WLP

@300mm round

PLP (Panel Level Package)

Page 20: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Panel Level Package : Solution

FO-PLP

600 x 600mm

Since 2016

FO-WLP since 2009 LCD Panel since 2011

650 x 750mm

Touch Screen Panel300mm

FO-WLP

“Collaboration

& Synergy”

• 4th Gen. Process infrastructure

- 650x750mm

• LCD process know-how

- Panel Handling, Vacuum control, etc.

• Proven film process technology

- Dry film PR, Thin-film tech.

• Core technology know-how

- Die drift or Warpage Control

• Wafer-level experience since 2001

- 150mm, 200mm, 300mm

- Process know-how (Bumping, RDL)

• Fan-Out Package R&D records

- SiP, 4 metal layers, 2 sides RDLs

▪ Hybrid Process Technology between FOWLP & LCD

▪ Advanced packaging platform with cost competitiveness

Page 21: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Panel Level Package : Application

⚫ ADAS Radar Sensor• RF Performance (77GHz)

• Thermal Dissipation

• High Reliability

⚫ RF, Power, Audio, etc.• Performance, Form factor

⚫ Antenna Switch• Multi-chip Integration

⚫ Bluetooth Low Energy

Si Compund

EMC

⚫ System in Package• Multi-Die, Passives, 4 RDL Layers

EMC

⚫ FPS, Bio & Medical Sensor• Face-up, Via-frame, Open Cavity

⚫ Photonics• Low cost & Easy Optical Alignment

ChipChipEMC

EGP

ChipChip

EMC

Page 22: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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IV. Summary

Page 23: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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Summary

Page 24: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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“Co-development for

competitive edge of

customer”

• Fingerprint Sensor

• Automotive Radar

“Co-investment for packaging

technology innovation”• Stock share, JV

• PLP consortium

“Co-challenge to nurture

the packaging industry”• Dielectric material

co-development

Page 25: FO-PLP Benefits for High Performance Applications in ... · •Wafer-level experience since 2001 - 150mm, 200mm, 300mm - Process know-how (Bumping, RDL) •Fan-Out Package R&D records

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To Him who alone does great wonders, His love endures forever. Psalm 136:4

* A dandelion means ‘Gratitude’ in the language of flowers.

nepes corporation

2415, Nambusunhwan-ro, Seocho-gu, Seoul, Korea

Tel : 02-3470-2700

Fax : 02-3470-2708

URL: www.nepes.co.kr

Thank you