MATL. HANDLINGFAILURE MODE AND EFFECTS ANALYSISCUSTOMERCO-ORDINATORD CASHSUBSCRIBERSDESCRIPTIONFMEA DATEPART No.PROJECTTOOL No.SHEET1MATERIALNYLON 6.6 BlackPROCESSPOTENTIALPOTENTIALSEVPOTENTIALOCCCURRENTDETRISKRECOMMENDEDAREAACTION RESULTSDESCRIPTIONFAILUREEFFECTS OFCAUSES OFCONTROLSPRIORITYACTIONSINDIVIDUALACTIONSSEVOCCDETRPNMODEFAILUREFAILURENUMBERRESPONSIBLETAKENORDERPLACEDAGAINSTINCOMINGINCORRECTNO MATERIAL,9MATERIAL1CUSTOMER218RETAIN0000GOODSMATERIALPARTSORDEREDSPECIFICATIONCURRENTUNAVAILABLEINCORRECTLYON MRPCONTROLSSYSTEMSUPPLIER ISAPPROVEDINCOMINGINCORRECTNO MATERIAL,9WRONG1AND THEIR2180000GOODSMATERIALPARTSMATERIALSYSTEMSUNAVAILABLERECEIVEDCONFORM TOREQUIREMENTSUPPLIER ISAPPROVEDINCOMINGWRONGNO MATERIAL,9SUPPLIER2AND THEIR2360000GOODSGRADE OFPARTSMISTAKESYSTEMSMATERIALUNAVAILABLECONFORM TOREQUIREMENTWRONGMATERIALMATERIALMATERIALMATERIALNO MATERIAL,9HANDLING1RELEASED2180000HANDLINGRELEASED TOPARTSPROCEDUREACCORDINGSHOP FLOORUNAVAILABLENOTTO JOB SHEETFOLLOWEDPART WILLNOT COMPLYWRONGWITHMATERIALMATERIALMATERIALMATERIALCUSTOMER8HANDLING2RELEASED5800000HANDLINGRELEASED TOSPEC. PARTPROCEDUREACCORDINGSHOP FLOORWILL BENOTTO JOB SHEETDIFFICULT TOFOLLOWEDMOULD

MOULDING 1FAILURE MODE AND EFFECTS ANALYSISCUSTOMERCO-ORDINATORD CASH0SUBSCRIBERSDESCRIPTIONFMEA DATEPART No.PROJECTTOOL No.SHEET1MATERIALNYLON 6.6 BlackPROCESSPOTENTIALPOTENTIALSEVPOTENTIALOCCCURRENTDETRISKRECOMMENDEDAREAACTION RESULTSDESCRIPTIONFAILUREEFFECTS OFCAUSES OFCONTROLSPRIORITYACTIONSINDIVIDUALACTIONSSEVOCCDETRPNMODEFAILUREFAILURENUMBERRESPONSIBLETAKENcHANGE DESIGN IN SPLITS ORADD STYLING GROOVE / RECESSTO GIVE AREA TO VENT ONTO.MOULDINGFlowlines or GasPOOR9RIBS TOO THICK10DESIGN10900LUCAS/MPCGA'S APPROVED91436COSMETICSIS GAS TRAPFEPSAMPLES OKBUSINESS UNITFLASHPOOR FIT &10WEAR ON CLIPS4OPERATOR4160KEEP SPARES FORFUNCTIONINSPECTIONCLIP INSERTSNORMAL TOOLSERVICEFLASH ON CLIPS - FEP TOFEP0CORRECTGASSINGPOOR8GAS TRAP3EVALUATE ON24882232COSMETICSINSUFFICIENT VENTING1st TRIALVENT DOWNCENTRE PIN0RETAINBUSINESS UNITOKCURRENTCONTROLSSilveringPOOR8INCORRECT41ST OFF APP264RETAINBUSINESS UNITCOSMETICSPROCESSING& INPROCESSCURRENTCHECKSCONTROLSSHORTING ON PIPSSWITCH WILL NOT10GASSING3VENTING ON5150ENSURE VENTING ISFEPOK101220FUNCTIONCENTRE PINENOUGH TO PREVENT BUILD UPOR BLOCKED VENTS WHICHCOULD CAUSE SHORTING LATER8OVERHEATING IN BARREL41ST OFF APP264RETAINBUSINESS UNIT& INPROCESSCURRENTCHECKSCONTROLSMATERIALDRIED TOO HOT / LONGSETTINGDEGRADEDSHEETSMATLSPECS

MOULDING 2 (2)FAILURE MODE AND EFFECTS ANALYSISCUSTOMERCO-ORDINATORD CASHSUBSCRIBERSDESCRIPTIONFMEA DATEPART No.PROJECTTOOL No.SHEET1MATERIALNYLON 6.6 BlackPROCESSPOTENTIALPOTENTIALSEVPOTENTIALOCCCURRENTDETRISKRECOMMENDEDAREAACTION RESULTSDESCRIPTIONFAILUREEFFECTS OFCAUSES OFCONTROLSPRIORITYACTIONSINDIVIDUALACTIONSSEVOCCDETRPNMODEFAILUREFAILURENUMBERRESPONSIBLETAKENMOULDING100% ISIR AT CS PRECISIONMPCCOMPLETECHARACTERISTICSDIMENSIONALPOOR FIT & FUNCTION10TOOL SIZES / DISTORTION8EVALUATE ON 1st4320PPK/CMK STUDIESMPCCOMPLETE84132TOOL TRIALMODIFY TOOL FOR CAPAB.FEPWIPUPDATE DRAWINGSLUCASCOMPLETESPC FIXTURESTRIAL NEW MATERIALSMPCPURCHASE FIXTURESMPC \ LUCASORDEREDGA'SAPPROVEDGENERALDAMAGEDEFECTS10INADEQUATE5CARTONS AND5250FINALISE PACKAGINGLUCAS / MPCWIP52440PRODUCED ORPACKAGINGTRAYS TBAREQUIREMENTVAC-FORMSHIPPEDHandlingTRAYS