flygt 3201.091/180/280/290€¦ · 1 395 52 00 lifting handle compl 1 1 1 396 42 00 lifting handle...

Flygt 3201.091/180/280/290

Parts List

Table of Contents

Introduction............................................................................................................................................2Purpose of this manual.......................................................................................................................2Disclaimer.............................................................................................................................................2Data for ordering spare parts............................................................................................................2Specially approved products.............................................................................................................2

Qualification of personnel...............................................................................................................2Dimensional accuracy inspection...................................................................................................2

Product Description...............................................................................................................................3The data plate......................................................................................................................................3Approvals.............................................................................................................................................4

Product approvals for hazardous locations...................................................................................4EN approval plate.............................................................................................................................4IEC approval plate............................................................................................................................4FM approval plate.............................................................................................................................5

Product denomination........................................................................................................................5

Drive Unit.................................................................................................................................................7Standard...............................................................................................................................................7Standard...............................................................................................................................................8Explosion-proof...................................................................................................................................9Explosion-proof.................................................................................................................................10List of parts.........................................................................................................................................11

Hydraulic Unit.......................................................................................................................................20C_ LT...................................................................................................................................................20C_ MT..................................................................................................................................................21C_ MT..................................................................................................................................................22C_ HT..................................................................................................................................................23C_ HT..................................................................................................................................................24C_ HT..................................................................................................................................................25C_ SH..................................................................................................................................................27H_ HT-HD............................................................................................................................................28LL.........................................................................................................................................................29List of parts.........................................................................................................................................30

Installation Components.....................................................................................................................34CP........................................................................................................................................................34CP........................................................................................................................................................36CS........................................................................................................................................................37CS........................................................................................................................................................38CS/HS..................................................................................................................................................39CT........................................................................................................................................................40CZ........................................................................................................................................................42LL.........................................................................................................................................................43List of parts.........................................................................................................................................44

Service Parts..........................................................................................................................................47List of parts.........................................................................................................................................47

Table of Contents

Flygt 3201.091/180/280/290 Parts List 1

IntroductionPurpose of this manual

The purpose of this manual is to provide necessary information on spare parts andaccessories order.

DisclaimerAlways use genuine Flygt parts. The use of other spare parts or accessories can invalidateany claims for warranty or compensation. Xylem does not take any responsibility fordamages caused by the use of non-original parts. For more information, contact yourXylem representative.

Data for ordering spare partsThe following information is needed for spare part orders:

• Serial number of the product• Part number• Quantity (* specify piece goods)

Specially approved productsQualification of personnel

Only Xylem or Xylem-authorised service personnel may undertake repair work on Ex-approved products.

Dimensional accuracy inspectionSpare parts marked with (EX) after the part number are subject to dimensional accuracyinspection.

Introduction

2 Flygt 3201.091/180/280/290 Parts List

Product DescriptionThe data plate

The data plate is a metal label located on the main body of the products. The data platelists key product specifications. Specially approved products also have an approval plate.

2

1312 14

22

2120

17 18 1916159 10 11

8

7

6

5

4

3 1

2324

WS0

0625

7A

1. Curve code/Propeller code2. Serial number, see Product denomination (page 5)3. Product number4. Country of origin5. Additional information6. Phase; type of current; frequency7. Rated voltage8. Thermal protection9. Thermal class10. Rated shaft power11. International standard12. Degree of protection13. Rated current14. Rated speed15. Maximum submergence16. Direction of rotation: L=left, R=right17. Duty class18. Duty factor19. Product weight20. Locked rotor code letter21. Power factor22. Maximum ambient temperature23. Read installation manual24. Notified body. Only for EN-approved Ex-products

Figure 1: The data plate

Product Description

Flygt 3201.091/180/280/290 Parts List 3

ApprovalsProduct approvals for hazardous locations

Pump Approval

• 3201.091• 3201.290

European Norm (EN)• ATEX Directive• EN 60079-0, EN 60079-1, EN 1127-1

•I M2 Ex d I

•II 2 G Ex d IIB T4

EN approval for cable entry:• Certificate number: INERIS 02ATEX9008 U

•II 2 G Ex d IIC or I M2 Ex d I

IEC• IECEx scheme• IEC 60079–0, IEC 60079–1• Ex d I• Ex d IIB T4

Factory Mutural (FM)• Class I. Div 1. Group C and D• Dust ignition proof for use in Class II. Div 1. Group E, F and G• Suitable for use in Class III. Div 1. Hazardous Locations

EN approval plateThis illustration describes the EN approval plate and the information contained in its fields.

1 2 3

4

5

6 7 8 9 10

12

11

131415

WS003972A

1. Approval2. Approval authority +

approval number3. Approval for Class I4. Approved drive unit5. Stall time6. Starting current/Rated

current7. Duty class8. Duty factor9. Input power10. Rated speed11. Controller12. Additional information13. Maximum ambient

temperature14. Serial number15. ATEX marking

IEC approval plateThis illustration describes the IEC approval plate and the information contained in its fields.

International Norm; not for EU member countries.

Product Description

4 Flygt 3201.091/180/280/290 Parts List

WS001279B

21

876

3

4

5 9

10

11

1213

1. Approval2. Approval authority +

approval number3. Approved for drive unit4. Stall time5. Starting current/Rated

current6. Duty class7. Duty factor8. Input power9. Rated speed10. Controller11. Additional information12. Max. ambient temperature13. Serial number

FM approval plateThis illustration describes the FM approval plate and the information contained in its fields.

1

2 WS003973A

1. Temperature class2. Maximum ambient

temperature

Product denominationSales denomination

The sales denomination consists of the four-digit sales code and two letters that indicatethe hydraulic end and type of installation.

This is an example of a sales denomination, and an explanation of its parts.

1

NP 3085

2 3 WS0

0626

5A

1. Hydraulic part2. Installation type3. Sales code

Product codeThe product code consists of nine characters divided into two parts.

This is an example of a product code, and an explanation of its parts.

3085.183

1 2

NP

WS0

0626

2A

1. Sales denomination2. Version

Product Description

Flygt 3201.091/180/280/290 Parts List 5

Serial numberThe serial number is used for identification of an individual product, and is divided intofour parts.

This is an example of a serial number, and an explanation of its parts.

1

NP 3085.183 - 951 0163

2 3 4 WS0

0626

9A

1. Product code2. Production year3. Production cycle4. Running number

Product Description

6 Flygt 3201.091/180/280/290 Parts List

Drive UnitStandard

264

265

264

2624

266

31

Drive Unit

Flygt 3201.091/180/280/290 Parts List 7

Standard

264

265

264

2624

266

31

96

3201.280

30412

Drive Unit

8 Flygt 3201.091/180/280/290 Parts List

Explosion-proof

30309

264

265

264

2624

266

31

Drive Unit

Flygt 3201.091/180/280/290 Parts List 9

Explosion-proof

23

72

131

2426

31

135136

817

6

4283

108109108107

114134

137133

143

120122

4584

46

493

2

57

70

32

1311

35112

110121122

108

145146105

132

130129

82

53564344515837

5279

38

6989

929396

933

101103

616263

140

73

141

9091

264

265

264

2624

266

31

40

3201.290

30909

Drive Unit

10 Flygt 3201.091/180/280/290 Parts List

List of parts

Pos. No Part. No DenominationQty/Version

091 180 280 290

1 395 52 00 Lifting handle compl 1 1

1 396 42 00 Lifting handle compl 1 1

2 82 01 07 Hex.socket hd screw M16X50-A2-70 2

2 83 03 72 Hex.socket hd screw M16X50-A4-70 2 2

2 84 34 05 Hexagon head screw M16X50-A2-70 2

3 648 40 00 Sleeve 2 2 2 2

6 83 38 91 Disc spring B-40X20.4X1.5-1 SPRING ST 2 2

6 83 40 28 Disc spring B-40X20.4X1.5-1 SS 2 2

7 83 45 51 Cable tie 200X4.8 8

7 83 45 59 Cable tie 200X2.4 PA 6/6 -55+105 1 1 1 1

8 431 87 00 Instruction plate 1 1

8 630 68 00 Data plate USE 6306801 AS SPAREPART

2 2 2 2

8 630 69 00 Certificate plate EX 2 1

8 630 69 01 Certificate plate IECEX PLATE 2 2

8 630 70 00 Certificate plate FM 2 1

8 630 76 00 Plate HOT WATER PRODUCT 1 1

9 426 75 00 Connection plate Scotch paper tape no. 256 1 1

9 550 21 00 Connection plate (FLS+CLS) 1 1

9 550 22 00 Connection plate (FLS) 1 1 1 1

9 550 23 00 Connection plate (CLS) 1 1

9 550 24 00 Connection plate 1 1 1 1

9 640 76 00 Caution plate 1 1

9 657 79 00 Connection plate SCREENED CABLE 1 1

9 663 85 00 Connection plate 7-lead cable end 1 1 1 1

9 698 75 00 Connection plate Scotch paper tape no. 256 1 1 1 1

9 698 77 00 Connection plate Glans coate permanent adhesive 1 1 1 1

9 727 03 00 Connection plate T1T2 1 1

10 82 20 88 Drive screw 4X5-A2-70 4X5-A2-70 14 6

10 82 21 73 Drive screw 4X5-A4-70 10 14

11 249 88 04 Earthing screw 2 2

13 279 29 00 Earthing plate 1

13 279 29 02 Earthing plate 1

14 94 20 76 Control cable subcab 2X1.5 OD = 10-11MM

*

15 394 77 33 Motor cable entr.uni 1

Drive Unit

Flygt 3201.091/180/280/290 Parts List 11


091 180 280 290

15 413 70 00 Entrance flange 1

15 416 68 00 Entrance flange For metal hose 1

15 427 13 00 Marking tape 8129 HIGH TACK/--- 1 1 1 1

15.1 81 73 62 Slotted head screw Intended for 394 77 33 2

15.3 82 23 30 Hexagon nut Intended for 394 77 33 2

16 81 41 04 Hexagon head screw M8X20-A2-70 2

16 83 02 99 Hex.socket hd screw M8X20-A4-70 2

17 398 98 00 Cable clamp PA 12, 10-12 MM 1

18 82 40 84 Plain washer (12)-14 MM 2

18 82 42 36 Plain washer 12.5X35X2-A4-70 2

19 84 35 66 Seal sleeve (10)-12MM 1 1

22 82 81 56 O-ring 32.2X3 FPM 1

23 94 17 84 Motor cable subcab SUBCABS3X16+3X16/3+4X1.5

Max 70°C (158°F)(29) -32 mm * *

23 94 19 78 Motor cable silicone 4G10 OD =17.9-19.7 MM

Max 90°C (194°F)(19) -20 mm * *

23 94 20 45 Motor cable subcab 4G10 MM2OD=23-25.5MM

Max 70°C (158°F)(23.5) -25.5 mm * * *

23 94 20 46 Motor cable subcab 4G16 MM2OD=26-28MM

Max 70°C (158°F)(26) -28 mm *

23 94 20 47 Motor cable subcab SUBCAB4G25 MM232.5-34.5

Max 70°C (158°F)(32.5) -34.5 mm * *

23 94 20 48 Motor cable subcab SUBCAB4G35 MM236.5-38.5

Max 70°C (158°F)(36.5) -38.5 mm *

23 94 20 56 Motor cable subcab 4G6+2X1.5 MM2OD=23-25 MM

Max 70°C (158°F)(23) -25 mm *

23 94 20 57 Motor cable subcab 4G10+2X1.5 MM2OD=26-28MM

Max 70°C (158°F)(26) -28 mm * * * *

23 94 20 58 Motor cable subcab 4G16+2X1.5 MM2OD=26-28MM

Max 70°C (158°F)(26) -28 mm * * * *

23 94 20 62 Motor cable subcab SUBC750RN4G25+2X1.5

Max 70°C (158°F)(32.5) -34.5 mm * * *

23 94 20 63 Motor cable subcabSUBCAB4G35+2X1.5 MM2

Max 70°C (158°F)(36.5) -38.5 mm *


Max 70°C (158°F)(22) -26 mm * *


Max 70°C (158°F)(24.3) -28.3 mm * * * *

23 94 20 94 Motor cable hcr 7X6 OD = 16.2-17.2MM

Max 90°C (194°F)(16.2) -17.2 mm *

23 94 21 09 Motor cable 6AWG/3-2-1-GC OD=30-32MM

Max 70°C (158°F)(30) -32 mm * * * *

23 94 21 10 Motor cable 4AWG/3-2-1-GC 32.8-34.8 Max 70°C (158°F)(32.8) -34.8 mm *

Drive Unit

12 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

23 94 21 11 Motor cable 1AWG/3-2-1-GC40.7-42.7MM

Max 70°C (158°F)(40.7) -42.7 mm *

24 429 23 01 Entrance flange EN-APPROVED. 1 1/4" For metal hose 1

24 439 25 02 Motor cable entr.uni Option 1

24 597 87 01 (EX) Entrance flange SS For metal hose ISO -G1 1/4" 1

24 642 17 01 (EX) Entrance flange (14) - 35mm 2 2

24 642 17 03 (EX) Entrance flange (14) - 35mm 2 1

25 384 88 01 Cover 1



31 82 74 63 O-ring 49.5X3 NBR 2 2

31 82 81 03 O-ring 49.5X3 FPM 2 1

32 392 00 06 Entrance cover EN,FM EN, FM Appr. 1

32 392 00 08 (EX) Entrance cover EN EN Appr. 1

32 392 00 17 (EX) Entrance cover With two holes for motorcable.CLS/FLS,alarm unit. Aux.cable OD (10)-12mm

1

32 392 00 18 Entrance cover Without hole for aux.cable 1

32 392 00 19 Entrance cover Without hole for aux. but with one holefor motorcable

1

32 392 00 20 Entrance cover With one hole for motorcable 1

32 416 41 00 Entrance cover For aux.cable and motorcable 1

32 416 41 02 Entrance cover With two holes for motorcable.CLS/FLSalarm unit

1

32 416 41 03 (EX) Entrance cover For motorcable. Cable entry with/without metal hose

1

32 416 41 08 Entrance cover Only one hole for motorcable. CLS/FLSalarm unit

1

33 82 74 93 O-ring 199.3X5.7 NBR 1 1

33 82 75 20 O-ring 199.3X5.7 FPM 1 1 1



37 416 48 00 Connection housing 1

37 416 48 01 (EX) Connection housing 1

37 443 29 00 Connection housing 1

37 443 29 01 (EX) Connection housing 1

38 82 75 01 O-ring 279.3X5.7 NBR 1 1

38 82 75 22 O-ring 279.3X5.7 FPM 1 1 1



42 384 62 00 Bracket 2 2

Drive Unit

Flygt 3201.091/180/280/290 Parts List 13


091 180 280 290

42 384 62 02 Bracket 2

42 395 53 00 Square washer 8

43 426 82 00 Con.term.board unit 1 1 1 1

44 82 74 81 O-ring 139.5X3 NBR 1 1

44 82 80 91 O-ring 49.2X5.7 FPM 1 1 1

45 81 41 04 Hexagon head screw M8X20-A2-70 4 4


46 82 35 16 Plain washer 8-A2-A-170 4 4 4

48 83 42 21 End sleeve 35 MM2; L=18 MM 4

49 83 42 28 End sleeve 2.5 MM2; L=7 MM 6 6 2

49 83 42 29 End sleeve 4MM2; L=10MM 6 6 6 6

49 83 42 30 End sleeve 6 MM2; L=10 MM 9 9 6 9

49 83 42 34 End sleeve 25 MM2; L=15 MM 8 8 4

49 83 42 35 End sleeve 10 MM2; L=12 MM 8 8 14 7

49 83 42 36 End sleeve 0.75 MM2; L=6 MM 2 2 2 2

49 83 42 38 End sleeve 1.5 MM2; L=7 MM 2 2 2 2

49 83 42 39 End sleeve 16 MM2; L=12 MM 9 9 9 9

49 83 43 26 End sleeve 25MM2; L=30MM 4

49 83 43 38 Butt connector AMP 61850-2 25.0 mm2; L=20mm 2

51 83 44 24 Closed end splice 3-6(AWG 12-10)L=18

1 4 4 1

52 94 05 15 Insulating hose D 16 * * * *

52 94 05 17 Insulating hose (18-22MM) * 1 * *

52 94 05 90 Insulating hose DIAM.22; TEMP.CLASSF155

* * *

53 81 41 04 Hexagon head screw M8X20-A2-70 2 2 2 2

56 426 78 00 Earthing plate 2 2 2 2

57 384 76 00 Insulating plate 1 1 1 1

58 319 09 01 Cover 1 1 1 1

61 84 53 76 Roller bearing ECP(40X90X23) Upper bearing 1 1 1 1

62 82 62 24 Retaining ring SGH 90 1 1 1 1

63 563 93 00 Protective washer 1 1 1 1

69 384 82 01 (EX) Stator housing 1

69 384 82 02 Stator housing 1





72 82 75 01 O-ring 279.3X5.7 NBR 1 1

Drive Unit

14 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

72 82 75 22 O-ring 279.3X5.7 FPM 2 1 1

73 384 52 06 (EX) Shaft unit For motor 27-26-4 1 1 1

73 384 52 07 (EX) Shaft unit For motor 27-20-4 1 1



73 384 56 03 (EX) Shaft unit For motor 27-26-6 1 1 1

73 384 56 08 (EX) Shaft unit For motor 27-26-8 1




79 384 50 01 (EX) Stator 27-26-4a 3-phase, 50 Hz, 400V Y/230V D. 1 1 1 1

79 384 50 28 (EX) Stator 27-26-4a 3-phase, 50 Hz, 190 - 200V D. 3-phase,60 Hz, 380V Y / 200 - 220V D.

1 1 1 1

79 384 50 30 (EX) Stator 27-26-4a 3-phase, 60 Hz, 380V D. 1 1 1

79 384 50 34 (EX) Stator 27-26-4a 3-phase, 50 Hz, 380V Y/220V D. 3-phase, 60 Hz, 440 - 460 V Y / 260V D.

1 1 1 1

79 384 50 37 (EX) Stator 27-26-4a 3-phase, 60 Hz, 440 - 460VY SER / 220 -230VY //

1 1 1 1

79 384 50 38 (EX) Stator 27-26-4a 3-phase, 50 Hz, 660V Y - 380V D. 3-phase, 60 Hz, 440 - 460V D.

1 1 1 1

79 384 50 39 (EX) Stator 27-26-4a 3-phase, 50 Hz, 690V Y - 400V D. 1 1 1 1

79 384 50 40 (EX) Stator 27-26-4a 3-phase, 50 Hz, 400V D. 3-phase, 60Hz, 400V D.

1 1 1

79 384 50 44 (EX) Stator 27-26-4a 3-phase, 50 Hz, 400 - 440V D. 3-phase,60 Hz, 480V D.

1 1 1 1


1 1 1 1

79 384 50 52 (EX) Stator 27-26-4a 3-phase, 60 Hz, 575 - 600V D. 1 1 1 1

79 384 54 01 (EX) Stator 27-26-6a 3-phase, 50 Hz, 690V D. 1 1 1 1

79 384 54 02 (EX) Stator 27-26-6a 3-phase, 50 Hz, 400V Y / 230V D. 1 1 1 1

79 384 54 28 (EX) Stator 27-26-6a 3-phase, 50 Hz, 190 - 200V D. 3-phase,60 Hz, 380V Y / 200 - 220V D.

1 1 1 1

79 384 54 30 (EX) Stator 27-26-6a 3-phase, 60 Hz, 380V D. 1 1 1

79 384 54 34 (EX) Stator 27-26-6a 3-phase, 50 Hz, 380V Y / 220V D. 3-phase, 60 Hz, 440 - 460V Y / 260V D.

1 1 1 1

79 384 54 37 (EX) Stator 27-26-6a 3-phase, 60 Hz, 440 - 460Y SER / 220 -230Y//

1 1 1 1

79 384 54 38 (EX) Stator 27-26-6a 3-phase, 50 Hz, 660V Y / 380V D. 3-phase, 60 Hz, 440 - 460V D.

1 1 1 1

79 384 54 39 (EX) Stator 27-26-6a 3-phase, 50 Hz, 690V Y / 400V D. 1 1 1 1


1 1 1

Drive Unit

Flygt 3201.091/180/280/290 Parts List 15


091 180 280 290

79 384 54 44 (EX) Stator 27-26-6a 3-phase, 50 Hz, 400 - 440V D. 3-phase,60 Hz, 480V D.

1 1 1 1


1 1 1 1

79 384 54 52 (EX) Stator 27-26-6a 3-phase, 60 Hz, 575 - 600V D 1 1 1 1

79 415 64 27 Stator 27-26-8a 3-phase, 60 Hz, 200 - 220V Y 1 1

79 415 64 29 Stator 27-26-8a 3-phase, 60 Hz, 380V Y-220-230V D 1 1

79 415 64 30 Stator 27-26-8a 3-phase, 60 Hz, 380V D 1 1

79 415 64 37 Stator 27-26-8a 3-phase, 60 Hz, 440 - 460VY SER / 220 -230VY//

1 1

79 415 64 38 Stator 27-26-8a 3-phase, 60 Hz, 440 - 460V D 1 1

79 415 64 52 Stator 27-26-8a 3-phase, 60 Hz, 575 - 600V D 1 1

79 415 74 34 (EX) Stator 27-20-4f 3-phase, 50 Hz, 380 - 400V Y / 220 -230V D.

1 1 1 1

79 415 74 38 Stator 27-20-4f 3-phase, 50 Hz, 660 - 690V Y / 380 -400V D.

1 1 1 1

79 415 74 40 (EX) Stator 27-20-4f 3-phase, 50 Hz, 400V D. 1 1 1

79 415 74 44 (EX) Stator 27-20-4f 3-phase, 50 Hz, 400 - 440V D. 1 1 1 1

79 415 74 50 (EX) Stator 27-20-4f 3-phase, 50 Hz, 500V D. 1 1 1 1

79 415 75 28 (EX) Stator 27-20-4a 3-phase, 60 Hz, 200-220V D 1 1

79 415 75 30 (EX) Stator 27-20-4a 3-phase, 60 Hz, 380V D 1 1

79 415 75 37 (EX) Stator 27-20-4a 3-phase, 60 Hz, 440 - 460VY SER / 220 -230VY //

1 1

79 415 75 38 (EX) Stator 27-20-4a 3-phase, 60 Hz, 440 - 460V D 1 1

79 415 75 52 (EX) Stator 27-20-4a 3-phase, 60 Hz, 575 - 600V D 1 1

79 530 36 44 Stator 27-20-4f 3-phase, 50 Hz, 400 - 440V D. Withthermistor.

1

79 530 42 44 Stator 27-26-4a 3-phase, 50 Hz, 400 - 440V D. Withthermistor.

1


1 1

79 558 51 01 Stator 27-22-2a 3-phase, 50 Hz, 400V Y - 230V D. 1 1

79 558 51 34 Stator 27-22-2a 3-phase, 50 Hz, 380V Y / 220V D. 1 1



79 558 51 44 Stator 27-22-2a 3-phase, 50 Hz, 400 - 440V D. 1 1

79 558 51 50 Stator 27-22-2a 3-phase, 50 Hz, 500V D. 1 1


1

81 485 16 00 Protective disc 1 1 1

81 563 92 00 Ring For 2-pole motors 1 1

82 384 83 04 Outer casing PAINTED 1 1

Drive Unit

16 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

82 416 47 00 Outer casing 1 1

83 82 75 05 O-ring 339.3X5.7 NBR 1 1

83 82 75 23 O-ring 339.3X5.7 FPM Warm liquid version 1 1 1

84 82 78 80 O-ring 375X8.4-1 NBR 1 1

84 82 79 19 O-ring 375X8.4 FPM 1 1 1

89 279 76 02 Pipe 1 1

89 279 76 12 Pipe 1 1

90 384 60 00 Pipe bend 1 1

90 410 89 00 Pipe 1 1


92 374 81 03 Plate 1 1

92 374 81 13 Plate 1 1

93 81 73 42 Slotted head screw M4X12-A4-70 2 2 2 2

96 384 99 00 Expanding plug unit 2 2

96 384 99 01 Expanding plug unit 2 2

101 504 78 10 Cable unit (FLS) 1 1 1 1

102 504 78 03 Cable unit (FLS,CLS30) 1 1

102 543 83 00 Cable unit (FLS,CLS30) 1 1

103 518 89 02 Leakage detect.unit (FLS) 1 1 1 1

104 505 12 00 Leakage detect.unit (CLS30) 1 1

105 416 61 02 (EX) Bearing holder 1

105 416 61 05 Bearing holder For FLS execution 1

105 416 61 06 Bearing holder For CLS 30 and FLS execution 1

105 503 16 04 Bearing holder For FLS execution 1

105 503 16 05 Bearing holder For CLS 30 and FLS execution 1

105 503 16 06 (EX) Bearing holder FM approved 1

105 503 16 07 (EX) Bearing holder EN approved 1

107 82 59 18 Retaining ring SGA 65 1 1 1 1

108 696 16 00 Supporting washer 2 2 2 2

109 83 30 23 Ball bearing 1 1 1 1

110 405 08 02 (EX) Bearing cover 1 1

110 405 08 04 Bearing cover 1 1

112 81 41 34 Hexagon head screw M10X40-A2-70 4 4 4 4

114 683 14 30 Mechanical seal 1 1 1 1

115 584 72 00 Lock washer 1 1


120 385 67 00 Inspection screw EX approved 1

120 428 22 05 Inspection screw SS 2 1

Drive Unit

Flygt 3201.091/180/280/290 Parts List 17


091 180 280 290

120 428 22 17 Inspection screw 1 2

121 82 70 34 Plug 1 1

121 82 70 45 Plug Warm liquid version 1 1 1

122 82 72 95 O-ring 19.2X3 FPM 2 2 1

122 82 73 90 O-ring 19.2X3 NBR 1 2

122 82 73 93 O-ring 26.2X3 NBR 1

122 82 77 30 O-ring 28.17X3.53-1 NBR 1 1

122 82 79 22 O-ring 28.17X3.53 FPM 1 1 1

124 82 48 68 Spring washer DIN 128-A-16-A2 1

125 82 69 42 Protective plug 1

129 416 67 00 Oil housing 1 1

129 620 77 00 Oil housing bottom 1 1

130 82 75 08 O-ring 399.3X5.7 NBR 1 1

130 82 80 93 O-ring 399.3X5.7 FPM 1 1 1

131 82 75 09 O-ring 419.3X5.7 NBR 1 1

131 82 81 12 O-ring 419.3X5.7 FPM 1 1 1

132 646 59 00 Gasket compl. 1 1

132 646 59 01 Gasket compl. 1 1



134 319 20 01 Washer 1 1 1 1

135 306 73 00 Screw with barrel 6 6

135 306 73 01 Screw with barrel 6 6

136 302 21 00 Compression spring 6 6 6 6

137 382 83 00 Wear protection 1 1

137 382 83 03 Wear protect.compl. Warm liquid version 1 1 1

140 80 23 05 Parallel pin CP-H8-4X10-1650 1 1

140 80 30 05 Parallel pin CP-H8-4X10-2346 1 1

141 384 03 10 Mechanical seal WCCR/WCCR 1 1 1 1

141 534 33 00 Mechanical seal RSIC/RSIC 1 1

143 396 41 01 Seal ring FPM 1 1



146 82 35 23 Plain washer 16-A2-A-170 8 8

146 82 35 78 Plain washer 16-A4-A-170 8 8

148 80 46 27 Parallel key 14H9X9H11X70 1 1

148 80 70 69 Parallel key 10H9X8H11X45 1 1

148 80 78 77 Parallel key 14H9X9H11X70-A4 1 1

Drive Unit

18 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

264 82 40 69 Plain washer (33)-35 MM 8 8

264 82 40 71 Plain washer (37)-39 MM 4

264 82 40 73 Plain washer 44.5X52X2-A2-70 4

264 82 40 81 Plain washer (14)-20 MM 8

264 82 40 82 Plain washer (20)-32 MM 8 8

264 82 42 71 Plain washer (30)-32 MM 8

264 82 42 72 Plain washer (32)-34 MM 8 4

264 82 42 73 Plain washer (32)-35 MM 2

265 84 18 00 Seal sleeve (14)-17 MM 4 4

265 84 18 01 Seal sleeve (17)-20 MM 4 2

265 84 18 02 Seal sleeve (20)-23 MM 4 4 2

265 84 18 03 Seal sleeve (23)-26 MM 4 4 4 2

265 84 18 04 Seal sleeve (26)-29 MM 4 4 2 2

265 84 18 05 Seal sleeve (29)-32 MM 2 4 2 2

265 84 18 06 Seal sleeve (32)-35 MM 4 4 2

265 84 18 07 Seal sleeve (36)-38 MM 2

265 84 18 08 Seal sleeve (38)-41 MM 2

266 597 98 02 Ring 2 2 2 1

912 82 72 95 O-ring 19.2X3 FPM Extra O-rings for inspection-screw 4 4 2

912 82 73 90 O-ring 19.2X3 NBR Extra O-rings for inspection-screw 2 4

912 82 73 93 O-ring 26.2X3 NBR Extra O-rings for inspection-screw 2

912 82 77 30 O-ring 28.17X3.53-1 NBR Extra O-rings for inspection-screw 2 2

912 82 79 22 O-ring 28.17X3.53 FPM Extra O-rings for inspection-screw 2 2 2

Drive Unit

Flygt 3201.091/180/280/290 Parts List 19

Hydraulic UnitC_ LTCurve: 624 — 629, 821 — 825

158.1160

162

148

184

200

158

202203

204

161

169

C_ 3201 LT

30352

Hydraulic Unit

20 Flygt 3201.091/180/280/290 Parts List

C_ MTMT, curve: 630, 632, 634 — 639

202203

204

C_ 3201 MT

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 21

C_ MTMT, curve: 635 — 637

158.1

161

184

200

148

158

162

169

C_ 3201.280/290 MT

30402

Hydraulic Unit

22 Flygt 3201.091/180/280/290 Parts List

C_ HT50/60Hz, curve: 450, 452, 455 — 458

158.1

169

158

162

160

186

184

200

202

204203

153

148

161

30344

C_ 3201 HT

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 23

C_ HT60Hz, curve: 454

158.1

158

200

153

186

184

160

162161

148

187

203204

169

202

C_ 3201 HT (60 Hz)

30348

Hydraulic Unit

24 Flygt 3201.091/180/280/290 Parts List

C_ HTCurve: 452, 456, 652, 656

158.1

158

162

186

184

200

153

148

161

169

C_ 3201.280/290 HT

30404

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 25

Curve: 460, 462, 660, 662

158.1

158

3040

6

200

153

148

190

189

161

186

184

162

169

C_ 3201.280/290 HT

Hydraulic Unit

26 Flygt 3201.091/180/280/290 Parts List

C_ SHCurve: 263 – 265

C_ 3201 SH

30350

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 27

H_ HT-HDCurve: 460 — 462

H_ 3201 HT-HD

30343

Hydraulic Unit

28 Flygt 3201.091/180/280/290 Parts List

LL

LL 3201.091/180

30388

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 29

List of parts


091 180 280 290

153 384 98 00 Ring For curve: 452, 455, 456, 458 1 1

153 384 98 01 Ring For curve: 457 1 1

153 384 98 02 Ring For curve: 454 1 1

153 429 77 00 Ring For curve: 452, 456 1 1

153 429 79 00 Wear protection 1 1

153 562 64 00 Insert ring For Super HT. curve: 263-265 1 1

158 381 08 01 Impeller unit High head "HT", Curve No: 454, 60 Hz,3-phase

1 1


1 1

158 384 27 00 Impeller unit High head "HT", Curve No: 452, 50/60Hz, 3-phase

1 1


1 1

158 384 31 00 Impeller unit Medium head "MT", Curve No: 630, 50Hz, 3-phase

1 1

158 384 32 00 Impeller unit Medium head "MT", Curve No: 632,50/60 Hz, 3-phase

1 1


1 1


1 1

158 384 77 80 Impeller High head "HD", Curve No: 460, 660,50 Hz, 3-phase. (Available as option)

1 1 1 1

158 384 78 80 Impeller High head "HD", Curve No: 462, 662,50/60 Hz, 3-phase. (Available as option)

1 1 1 1

158 384 78 90 Impeller Optional 1 1


1 1


1 1


1 1


1 1

158 398 88 25 Impeller unit Medium head "MT", Curve No: 635, 50Hz, 3-phase

1 1


1 1


1 1

158 398 88 35 Impeller Medium head "MT", Curve No: 639, 60Hz, 3-phase. Only US market

1 1

Hydraulic Unit

30 Flygt 3201.091/180/280/290 Parts List


091 180 280 290


1 1


1 1


1 1

158 429 82 00 Impeller unit High head "HT", Curve No: 456, 656,50 Hz, 3-phase

1 1

158 562 45 11 Impeller Super High head "SH", Curve No: 263,50 Hz, 3-phase

1 1


1 1


1 1

158 601 64 01 Impeller Low head "LT", Curve No: 821, 60 Hz, 3-phase

1 1


1 1


1 1

158 601 64 10 Impeller Low head "LT", Curve No: 624, 50/60Hz, 3-phase

1 1

158 601 64 13 Impeller Low head "LT", Curve No: 625, 50/60Hz, 3-phase

1 1


1 1


1 1


1 1


1 1

158.1 345 25 00 Wear ring Intended for "LT" 1 1

158.1 345 25 04 Wear ring Intended for "MT" 1 1

158.1 345 25 05 Wear ring Intended for "HT" 1 1

158.1 345 25 06 Wear ring Intended for "HT" Curve code:454 1 1

158.1 345 25 14 Wear ring Intended for "MT" Curve code: 635-637 1 1

158.1 345 25 15 Wear ring Intended for "HT" Curve code: 452,456, 656

1 1

158.1 457 79 08 Wear ring Intended for "HT HD" 1 1 1 1

159 437 85 00 Sleeve 1 1

160 384 79 00 Gasket 1 1

161 82 74 65 O-ring 59.5X3 NBR 1 1

161 82 80 90 O-ring 59.5X3 FPM 1 1 1

162 381 62 00 Supporting washer For impeller code 263-265 1 1

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 31


091 180 280 290

162 384 61 00 Supporting washer 821-825, 630, 632, 634-639, 450, 452 1 1

162 384 61 01 Supporting washer 821-829, 630, 632, 634-638, 450, 452,454-457, 260, 262

1 1

169 82 01 09 Hex.socket hd screw M16X60-A2-70 For Curve code:630, 632-639, 450,452, 454, 458, 460, 462, 660, 662

1 1

169 82 01 14 Hex.socket hd screw M16X90-A2-70 821-825, 624-629 1 1

169 83 04 58 Hex.socket hd screw M16X60-A4-80 For "MT and HT" 1 1

169 84 42 58 Hex.socket hd screw MC6S 12X60-2343 263-265 1 1

178 562 46 00 Bell mouth 1 1

179 82 74 12 O-ring 99.1X5.7 NBR 1 1


182 82 83 43 G-ring D=617; T=16 1 1

184 303 66 00 Wear ring For "HT", 150 Rubber 1 1



184 309 34 00 Wear ring For "SH", 100 Rubber 1 1

184 314 88 01 Ring For "HT", 150 L.Red Brass 1 1

184 314 88 02 Ring For "HT", 150 L.Red Brass 1 1

184 314 88 04 Ring For "SH", 100 L.Red Brass 1 1

184 314 88 06 Ring For "MT", 200 L.Red Brass 1 1

184 314 88 10 Ring For "MT", 300 L.Red Brass 1 1

184 314 88 28 Ring For "HT", 150 St. Steel 1 1

184 319 32 00 Wear ring compl. For "LT", 300 Rubber 1 1

184 384 63 00 Wear ring compl. For "MT", 200 Rubber 1 1

184 384 63 02 Wear ring compl. For "MT", 200 Rubber 1 1

186 384 97 00 Ring For curve code:452 1 1




186 569 57 00 Insert ring 1 1

187 414 41 00 Ring 1 1


190 82 75 16 O-ring 144.3X5.7 FPM 1 1

200 384 24 00 Pump housing "MT" Medium head version DN 200(10"), Undrilled

1 1

200 384 24 06 Pump housing "MT" Medium head version DN 200(10"), Drilled to EN 1092-2 tab.8. ANSIB16.1-89; tab.5

1 1

200 384 24 07 Pump housing "MT" Medium head version DN 200(10"), Drilled to EN 1092-2 tab.9

1 1

Hydraulic Unit

32 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

200 384 24 19 Pump housing "MT" Medium head version DN 200(10"), Undrilled, For flush valve

1 1

200 412 11 00 Pump housing "HT" High head version DN 150 (6"),Undrilled

1 1

200 412 11 06 Pump housing "HT" High head version DN 150 (6"),Drilled to EN 1092-2 tab.9. ANSIB16.1-89; tab.5

1 1

200 412 11 22 Pump housing "HT" High head version DN 150 (6"),Undrilled, For flush valve

1 1

200 416 50 00 Pump housing "MT" Medium head version DN 200(8"), Undrilled

1 1

200 416 50 06 Pump housing "MT" Medium head version DN 200(8"), Drilled to EN 1092-2 tab. 8. ANSIB16.1-89; tab.5

1 1

200 416 51 00 Pump housing "HT" High head version DN 150 (6"),Undrilled

1 1

200 416 51 06 Pump housing "HT" High head version DN 150 (6"),Drilled to EN 1092-2 tab.9. ANSIB16.1-89; tab.5

1 1

200 416 51 16 Pump housing "HT" High head version DN 150 (6"),Drilled to EN 1092-2 tab. 9 ANSIB16.1-89; tab.5

1 1

200 437 90 00 Pump housing "LT" Low head version DN 300 (12"),Undrilled

1 1

200 437 90 01 Pump housing "LT" Low head version DN 300 (12"),Drilled to EN 1092-2 tab. 8

1 1

200 437 90 05 Pump housing "LT" Low head version DN 300 (12"),Drilled to ANSI B16.1-89; tab.5

1 1

200 437 90 07 Pump housing "LT" Low head version DN 300 (12"),Drilled to EN 1092-2 tab. 9

1 1

200 437 90 20 Pump housing "LT" Low head version DN 300 (12"),Undrilled, For flush valve

1 1

200 542 91 00 Diffuser uncoated "LL" Lift pump version 1 1

200 562 44 00 Pump housing "SH" Super high head version DN 100(4"), Undrilled

1 1

200 562 44 01 Pump housing "SH" Super high head version DN 100(4"), Drilled to EN 1092-2 tab. 9

1 1

200 562 44 20 Pump housing "SH" Super high head version DN 100(4"), Undrilled

1 1


203 433 56 00 Cover 1 1

204 647 99 00 Gasket 1 1

Hydraulic Unit

Flygt 3201.091/180/280/290 Parts List 33

Installation ComponentsCP

Installation Components

34 Flygt 3201.091/180/280/290 Parts List

CP 3201.091/180 SH30

385

206

209210

214

205


Flygt 3201.091/180/280/290 Parts List 35

CP

CP 3201.280/290

205

210214

209

206

30399


36 Flygt 3201.091/180/280/290 Parts List

CS

211213215212179178

180219218217

216

CS 3201.091/180 SH

30386


Flygt 3201.091/180/280/290 Parts List 37

CS

211

212 215213

216

218217

CS 3201.280/290

30400


38 Flygt 3201.091/180/280/290 Parts List

CS/HS

227

212 215213

216

219218217

211211

30383

CS/HS 3201.091/180


Flygt 3201.091/180/280/290 Parts List 39

CT

CT 3201.091/180

220.3220.1

217

222218219221

220.2220

220

30384


40 Flygt 3201.091/180/280/290 Parts List

220.2220.1220.3

221

179218219180

178222

215

220

213217

220

30387

CT 3201.091/180 SH


Flygt 3201.091/180/280/290 Parts List 41

CZ

30572

CZ 3201.180


42 Flygt 3201.091/180/280/290 Parts List

LL

LL 3201.091/180

30388


Flygt 3201.091/180/280/290 Parts List 43

List of parts


091 180 280 290

205 320 15 00 Discharge con.stat. IN/OUT 300/350MM "LT" Low head version, Undrilled 1 1

205 320 15 01 Discharge con.stat. IN/OUT 300/350MM "LT" Low head version, Drilled to EN1092-2 tab. 8

1 1

205 320 15 05 Discharge con.stat. IN/OUT 300/350MM "LT" Low head version, Drilled to ANSIB16.1-89; tab.5

1 1

205 320 15 07 Discharge con.stat. IN/OUT 300/350MM "LT" Low head version, Drilled to EN1092-2 tab. 9

1 1

205 374 76 06 Discharge con.stat. IN/OUT 200/200MM Option 1

205 416 52 00 Discharge connection IN/OUT200/250MM

"MT" Medium head version, Undrilled 1


"MT" Medium head version, Drilled toEN 1092-2 tab. 8

1


"MT" Medium head version, Drilled toANSI B16.1-89; tab.5

1

205 604 61 00 Discharge con.stat. "LT" LOW HEAD DN300

1


1


1


1

206 255 47 01 Ring 2 2

206 255 47 03 Ring 2

209 305 79 00 Sliding bracket 1 1

209 416 54 00 Sliding bracket 1 1



211 259 82 04 Discharge connection Super high head "SH" DN 100 1 1

211 281 79 00 Discharge connection Medium head "MT" DN 200 1 1

211 295 57 00 Discharge connection High head "HT" DN 150 1 1

211 309 31 01 Discharge connection High head "HT" DN 150 With hosecoupling R6

1

211 429 69 00 Discharge connection Medium head "MT" DN 200 1 1

211 429 70 00 Discharge connection High head "HT" DN 150 1 1

211 457 68 00 Discharge connection "LT" LOW HEADDN 300

Low head "LT" DN 250 1 1






44 Flygt 3201.091/180/280/290 Parts List


091 180 280 290

213 82 35 23 Plain washer 16-A2-A-170 4 4

213 82 35 26 Plain washer 20-A2-A-170 8 8

213 82 35 79 Plain washer 20-A4-A-170 8 8



215 82 23 38 Hexagon nut M20-A4-70 8 8

215 82 23 61 Hexagon nut M16-A2-70 4 4

215 82 23 62 Hexagon nut M20-A2-70 8 8

216 259 83 00 Gasket 4" Super HT Diam. 100 1 1

216 283 19 00 Gasket 8" MT Diam. 200 1 1

216 283 19 01 Gasket MT Diam. 200 1 1

216 295 64 00 Gasket 6" MT Diam. 200 1 1

216 295 64 01 Gasket HT Diam. 150 1 1

216 380 25 01 Gasket 370 MM LT Diam. 250 1 1

217 380 92 00 Stand compl. H = 196mm 1 1 1 1

217 429 71 00 Stand compl. S and T installation. MT and HT 1 1

217 437 88 01 Stand compl. S/T INSTALLATION S and T installation. LT 1 1




219 82 35 23 Plain washer 16-A2-A-170 4 4

220 272 82 06 Suction pipe unit DN200 (8") HIGHHEAD"HT"

Drilled to EN 1092-2 tab. 8, ANSIB16.1-89; tab.5

1 1

220 272 82 07 Suction pipe unit DN200 (8") HIGHHEAD"HT"

Drilled to EN 1092-2 tab. 9 1 1

220 320 06 01 Suction pipe unit DN 400 "LT" Low head version, Drilledto EN 1092-2 tab. 8

1 1

220 320 06 05 Suction pipe unit DN 400 "LT" Low head version, Drilledto ANSI B16.1-89; tab.5

1 1

220 320 06 07 Suction pipe unit DN 400 "LT" Low head version, Drilledto EN 1092-2 tab. 9

1 1

220 381 77 01 Suction pipe unit DN250 (10")MEDIUM HEAD



Drilled to ANSI B16.1-89; tab.5 1 1



220.1 81 41 55 Hexagon head screw M12X30-A2-70 For "LT" 6 6

220.1 81 41 56 Hexagon head screw M12X35-A2-70 Intended for 3817730, 31, 35, 37;3847400, 01, 05, 07.

4 4

220.1 81 52 49 Hexagon head screw Intended for 2728206, 07. 4 4


Flygt 3201.091/180/280/290 Parts List 45


091 180 280 290

220.2 274 45 00 Cleaning door Intended for 2728220, 26 ,27. 1 1

220.2 274 45 01 Cleaning door Intended for 3817701, 05, 07. 1 1

220.2 320 19 00 Cleaning door For "LT" 1 1

220.3 274 48 00 Gasket For "HT/MT" 1 1

220.3 320 07 00 Gasket For "LT" 1 1

220.4 82 71 78 Plug For "LT" 1 1

221 84 65 80 Gasket 300 PN10 1 1

221 295 64 00 Gasket 6" 1 1

221 345 44 00 Gasket 250 PN10 1 1


222 84 34 28 Hexagon head screw M20X50-A2-70(ONLY TRSP)

8 8


227 83 19 36 Coupling part DN 150 G6" INNERSTORZ

1

229 667 40 01 Sticker 2 2 2 2

231 93 00 78 Shrink hose ID 9.5 * *

300 83 58 57 Alarm unit "MINCAS" II 1 1 1 1


46 Flygt 3201.091/180/280/290 Parts List

Service PartsList of parts


091 180 280 290

800 80 32 79 O-ring kits3170/3201.090/091/120/180

1 1

900 601 89 32 Basic repair kit3170.090,180+3201.091,180

1 1

901 90 17 52 Oil 7.5l * * * *

902 90 20 54 Grease * * * *

Service Parts

Flygt 3201.091/180/280/290 Parts List 47

Xylem |’zīləm|

1) The tissue in plants that brings water upward from the roots2) A leading global water technology company

We're 12,500 people unified in a common purpose: creatinginnovative solutions to meet our world's water needs. Developing newtechnologies that will improve the way water is used, conserved, andre-used in the future is central to our work. We move, treat, analyze,and return water to the environment, and we help people use waterefficiently, in their homes, buildings, factories and farms. In more than150 countries, we have strong, long-standing relationships withcustomers who know us for our powerful combination of leadingproduct brands and applications expertise, backed by a legacy ofinnovation.

For more information on how Xylem can help you, go to xyleminc.com

Xylem Water Solutions ABGesällvägen 33174 87SundbybergSwedenTel. +46-8-475 60 00Fax +46-8-475 69 00http://tpi.xyleminc.com

Visit our Web site for the latest version of thisdocument and more information

The original instruction is in English. All non-English instructions are translations of the originalinstruction.

© 2012 Xylem Inc.

898377_5.0_en.US_2012-08_GPL.3201.091.180.280.290

flygt 3201.091/180/280/290€¦ · 1 395 52 00 lifting handle compl 1 1 1 396 42 00 lifting handle...

Documents