flush glaze series 3000 thermal multiplane … · *ac-119-1 part #: 6295 *ac-119-1 part #: 6295...
TRANSCRIPT
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*AC 119 1
*AC-108-1 PART #: 6533
11/32"
1-1/4"
F
*AC-119-1 PART #: 6295
*AC-119-1 PART #: 6295
TYP. #25TAP HOLE
ROLLPIN
*AC-108-1 PART #: 6533
11/32"
1-3/4"
1-1/4"
1-1/4"
11/32"
7/16"
7/16"
ROLLPIN
TYP.
FS-7FS-6
FS-629/32"
TYP.
*AC-108-1 PART #: 6533
FG-3103
*AC-119-1 PART #: 6295
*AC-119-1 PART #: 6295
TYP. #25TAP HOLE
ROLLPIN
*AC-108-1 PART #: 6533
11/32"
1-3/4"
1-1/4"
1-1/4"
11/32"
7/16"
7/16"
ROLLPIN
TYP.
FG-3142-S
FG-3161-S
FS-6
11/32"TYP.
FS-7FS-6
33
FG-3142-S
FG-3161-S
FS-6
FS-7FS-6
F L U S H G L A Z E
S E R I E S 3 0 0 0
&
S E R I E S 3 0 0 0
T H E R M A L
M U L T I P L A N E
I N S T A L L A T I O N
I N S T R U C T I O N
M A N U A L
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
1January 2005
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 2 – 4
Outside Glaze
Non Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 5 – 11
Thermal Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12 – 18
Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 19 – 27
Inside Glaze Screw Spline
Non Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 28 – 33
Thermal Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 34 – 40
Thermal Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 41 – 45
Stack System Outside Glaze . . . . . . . . . . . . . . . . . . . . . .Page 46 – 51
FG-3000 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 52 – 57
Multi-Plane Outside Glaze . . . . . . . . . . . . . . . . . . . . . . . .Page 58 – 63
Multi-Plane Inside Glaze . . . . . . . . . . . . . . . . . . . . . . . . .Page 64 – 67
Multi-Plane Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 68 – 72
Infill Thickness Options Chart . . . . . . . . . . . . . . . . . . . . . . . . . .Page 72
CONTENT
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
2
GENERAL INFORMATION
January 05
The Vistawall Series 3000 (2 x 4 1/2) system represents the latest in productdevelopment technology complemented by dealer on-the-job input and expe-rience. Proper use of these systems will assure optimum results in erectionand long term performance
Vistawall does not control the application nor selection of its product configurations, sealant or glazing materials and assumes no responsibilitythereof. It is the responsibility of the owner, architect and installer to makethese selections in strict compliance with applicable laws and building codes.
PROTECTION AND STORAGE:
Handle the material carefully. Do not drop from the truck. Stack with ade-quate separation so that the material will not rub together. Store material offthe ground. Protect against the elements and other construction hazards byusing a well ventilated covering. Remove material from package if it is wet oris located in a damp area.
CHECK MATERIAL:
Check all material upon arrival for quality and to assure against shipping damage. Any visible damage must be noted on the freight bill at the time ofreceipt. If a claim is required, then the receiving party must process a claimwith the freight company.
Completely check construction which will receive your materials against con-tract documents. Notify the general contractor by letter of any discrepanciesbefore proceeding with the work. Failure to do so constitutes acceptance ofwork by other trades.
Check shop drawings and installation instructions to become familiar with theproject. The shop drawings take precedence and include specific details forthe project. The installation instructions are of a general nature and cover themost common conditions. Due to varying job conditions, all sealants usedshould be approved by the sealant manufacture, to insure they will functionfor conditions shown on instructions and shop drawings. They must be com-patible with all surfaces in which adhesion is required, including other sealantsurfaces. Use primers where directed by manufacturer of sealants. Be sureto properly store sealants at recommended temperatures and check sealantfor remainder of shelf life before using.
FIELD CONDITIONS:
• Do not install wall if there is a walk way with a downslope towards anentrance or a storefront
• All materials to be installed plumb, level, and true. Aluminum to be placedin direct contact with the masonry or incompatible materials, should be iso-lated with a heavy coat of zinc-chromate or bituminous paint.
• After sealant is set and a representative amount of the wall has beenglazed (250 square feet or more), run a water hose to check installation. Onlarge jobs, hose test should be repeated during glazing operation. Testshould be conducted in accordance with AAMA 501.2 specifications.
• Coordinate protection of installed materials with general contractors andother trades.
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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GENERAL INFORMATION CONT.
January 2005
CLEANING MATERIALS:
Cement, plaster, terrazzo, alkaline and acid based materials used to cleanmasonry are very harmful to finishes and should be removed with water anda mild soap immediately or permanent staining will occur. A spot test is rec-ommended before any cleaning agent is used.
Over the years many components were added to our flush glaze systems.Items like FG-1135 flashing and the two piece MO-244 and MO-242/243head can are not shown in this manual but remain in the detail catalog andprice book. There are many ways to install store front products. This manualrepresents recommendations for best results.
EXPANSION JOINTS:
Expansion joints and perimeter seals shown in these instructions and in theshop drawings are shown at normal size. Actual dimensions may vary due toperimeter conditions and/or differences in metal temperature between thetime of fabrication and time of installation. For example, a 12 foot unre-strained length of aluminum extrusion can expand or contract 3/32 of an inchover a 50° F change. Any movement potential should be accounted for at thetime of the installation.
THERMAL IMPROVEMENT SUGGESTIONS:
To maintain or improve your wall installation, the following items should beconsidered:
A. Blinds or drapes prevent warm air from washing the window.
B. Warm air ventilators too far from the window will not adequately washthe window with air to prevent condensation.
C. In extreme conditions, the fan of the heating system should not cycleon and off but should run continuously.
D. Some heating systems have a water injection feature that can raisehumidity levels. The higher the humidity level the more likely conden-sation or frost will form. Raising the temperature and reducing thehumidity will usually solve the problem.
E. On rare occasions, an extremely cold storm may cause frost to appearon the glass or framing. A space heater and electric fan blowing alongthe plane of the window wall can reduce or eliminate this temporarycondition.
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
4 January 2005
X
NOT ENOUGH METAL EXPOSED TO INTERIOR AT X.
NOT RECOMMENDED PREFERRED
TO DERIVE THE GREATEST BENEFIT FROM YOUR STOREFRONTINSTALLATION, WE RECOMMEND YOU REVIEW THE FOLLOWING.
SHIM & AIR SPACE.MIN. 1/4" THICK.
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZENON THERMAL SCREW SPLINE FRAME ASSEMBLY
January 2005
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FS-8 (
TYP.)
PART #
: 10223
(TYP.)
2-11/16
"
(TYP.)
1-3/4"
FG-3102
FG-3100
1/4"
1-3/4"
1-3/4"
1/4"
FG-3103
FG-3142
FG-3161
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
29/32"
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE VISTAWALL EZ PUNCH FABRICATION TOOL.TM
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZENON THERMAL SHEAR BLOCK FRAME ASSEMBLY
29/32"
*AC-119-1 PART #: 6295
*AC-119-1 PART #: 6295
TYP. #25TAP HOLE
ROLLPIN
*AC-108-1 PART #: 6533
9/16"
11/32"
1-3/4"
1-1/4"
1-1/4"
11/32"
7/16"
7/16"
ROLLPIN
TOP 0FHORIZONTAL
2-11/16
"
TYP.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
*PACKAGE INCLUDES SCREWSAND ROLL PIN
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
TYP. #11 CLEAR HOLE
FG-3103
FG-3142
FG-3161
FG-3107
.250 DIA. TYP.FOR ROLL PIN
#11 TAPHOLE TYP.
FS-7FS-6
FS-629/32"
1/4"
TYP.
DJ-6 DRILL FIXTURE PART # 4563 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
January 2005
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OUTSIDE GLAZENON THERMAL SILL FLASHING INSTALLATION
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND SEAL UNDER SPLICE.
SEALANT
FG-2169
FG-2000-FP-7 PART #: 7968
1/4" NOM.
FG-2000-FP-4PART #: 7949
FLASHING ANCHORS MUSTBE CAP SEALED.
SHIM FLASHING ATLOW SPOTS ONLY.
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
SILL SPLICE
January 2005
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OUTSIDE GLAZENON THERMAL FRAME INSTALLATION
FG-1122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
1. ASSEMBLY WITHOUT FLASHING IS NOT RECOMMENDED.2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
SEALANT
ACCESS HOLE AT ALL ANCHOR LOCATIONS.(SIZE DETERMINED BY ANCHOR.)
DRILL CLEAR HOLE IN FLASHING THOUGHANCHOR CLIP. THEN INJECT SEALANT INTOHOLE IN FLASHING AND UNDER ANCHOR CLIP.
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-2000-FP-3 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THATTHE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
FG-2000-FP-3PART #: 7944
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZE NON THERMAL SILL FLASHINGINSTALLATION AND PERIMETER SEAL
APPLY SEALANT ALONG LENGTH OF SUB SILLAT AREAS A & B.
LAY FLASHING ON SLAB AND SHIM ONLY AT LOWAREAS. RESEAL AT SHIM AREAS.
SPACE BETWEEN SILL AND FLASHING (C) TO BECONTINUOUSLY SEALED EXCEPT FOR 1/2"-3/4" SPACE UNDER VERTICAL MULLIONS FOR WEEPAGE.PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (D).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C AND E) MAY BE IMPROVEDBY USING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (F) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
FG-2000-FP-3 PART #: 7944
D
A
C
B
F
NOTE: 1/2"-3/4" WEEP HOLEREQUIRED IN SEALANT ATFLASHING (C)AT CENTERLINE OF MULLION.
E
E E
E
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZESEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
*USE SHEAR BLOCKS AS SHOWN ON PAGE 6 TO SECURE TO TUBULAR FRAME.
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
DO NOT FABRICATE 2 PIECE DOOR FRAMES WITH POUR & DEBRIDGE PROFILES.
FLASHING IS BED INSEALANT AT DOOR JAMB.
RUN SEALANT ONE INCHABOVE FLASHING.
FG-3156
FG-3155
FG-2145
January 2005
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OUTSIDE GLAZENON THERMAL GLAZING PROCEDURE
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
FG-3146PART #: 6471FG-3144
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
12
OUTSIDE GLAZETHERMAL SLOT™ SCREW SPLINE FRAME ASSEMBLY
1-3/4"
FS-8 (
TYP.)
PART #
: 10223
(TYP.)
(TYP.)
2-11/16
"SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
FG-3102-S
FG-3100-S
FG-3103-S
FG-3142-S
FG-3161-S
1/4"
1-3/4"
1-3/4"
1/4"
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
29/32"
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE VISTAWALL EZ PUNCH FABRICATION TOOL.TM
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
13
OUTSIDE GLAZETHERMAL SLOT™ SHEAR BLOCK FRAME ASSEMBLY
*AC-119-1 PART #: 6295
*AC-119-1 PART #: 6295
TYP. #25TAP HOLE
ROLLPIN
*AC-108-1 PART #: 6533
9/16"
11/32"
1-3/4"
1-1/4"
1-1/4"
11/32"
7/16"
7/16"
ROLLPIN
TOP 0FHORIZONTAL
2-11/16
"
TYP.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
TYP. #11 CLEAR HOLE
FG-3103-S
FG-3142-S
FG-3161-S
FG-3107-S
.250 DIA. TYP.FOR ROLL PIN
#11 TAPHOLE TYP.
FS-6
11/32"
29/32"
TYP.
TYP.
FS-7FS-6
*PACKAGE INCLUDES SCREWSAND ROLL PIN
29/32"
DJ-6 DRILL FIXTURE PART # 4563 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZETHERMAL SLOT™ SILL FLASHING INSTALLATION
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
FG-3000-FP-14PART #: 6984
A SHIM UNDER FLASHINGIS THE PREFERRED METHODFOR BEST THERMAL RESULTS.
SEALANT
FG-3223
FG-3000-FP-4PART #: 7947
FLASHING ANCHORSMUST BE CAP SEALED.
FG-3000-FP-9/10 PART #: 7960
1/4" NOM.
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
SILL SPLICE
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZETHERMAL SLOT™ FRAME INSTALLATION
FG-3000-FP-14PART #: 6984
FS-62 PER ANCHOR#25 TAP HOLE
11/32"
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-3000-FP-14 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THATTHE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
FG-2122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
1. ASSEMBLY WITHOUT FLASHING IS NOT RECOMMENDED.2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
NOTE: PRIOR TO INSTALLING FRAME, APPLY SEALANT CONTINUOUSLY ALONG SILL FLASHING. THIS WILL PROVIDE CONTINUOUS SEAL BETWEEN SILL AND SILL FLASHING.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZE THERMAL SLOT™ FLASHING INSTALLATION AND PERIMETER SEAL
C
C
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
C C
APPLY SEALANT ALONG LENGTH OF SUB SILLAT POINT A.
PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (B).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C ) MAY BE IMPROVED BYUSING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (D) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
B
B
D
FG-3000-FP-14PART #: 6984
A
E
NOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (E)AT MID-LITE.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZE THERMAL SLOT™ SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
FG-3155
FG-3156
FG-2145
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
*USE SHEAR BLOCKS AS SHOWN ON PAGE 13 TO SECURE TO TUBULAR FRAME.
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
DO NOT FABRICATE 2 PIECE DOOR FRAMES WITH POUR & DEBRIDGE PROFILES.
FLASHING IS BED INSEALANT AT DOOR JAMB.
RUN SEALANT ONE INCHABOVE FLASHING.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
18
OUTSIDE GLAZETHERMAL SLOT™ GLAZING PROCEDURE
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS. *HORIZONTAL TAPECLEAN SURFACE AND APPLY TAPE FIRMLY BEFORE INSTALLINGWATER DIVERTERS.
FG-1133PART #: 364
FG-3146PART #: 6471
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.
*4516-1 TAPEPART #: 207
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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OUTSIDE GLAZEPOUR & DEBRIDGE SCREW SPLINE FRAME ASSEMBLY
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART #: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FS-8 (
TYP.)
PART #
: 10223
(TYP.)
2-11/16
"
(TYP.)
1-3/4"
FG-3232
FG-3231
1-3/4"
FG-3197
FG-3198
FG-3231
1-3/4"
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
1/4"
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
29/32"
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE VISTAWALL EZ PUNCH FABRICATION TOOL.TM
1/4"
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
20
OUTSIDE GLAZEPOUR & DEBRIDGE SHEAR BLOCK FRAME ASSEMBLY
11/16"2-11/
16"
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART #: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
#11 TAPHOLE TYP.
*AC-108-1 PART #: 6533
TYP. #11 CLEAR HOLE
FG-3231
*AC-119-1 PART #: 6533
1-3/4"
1-1/4"
7/16"
ROLLPIN
TYP.
FG-3197
FS-7FS-6
1-1/4"
11/32"
7/16"
11/32"
29/32"
TYP.
TYP.
*AC-119-1 PART #: 6533
TYP. #25TAP HOLE
ROLLPIN
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3198
FS-6
*PACKAGE INCLUDES SCREWSAND ROLL PIN
TOP 0FHORIZONTAL
DRILL (.250)DIA. HOLE FOR
ROLL PIN
29/32"
11/32"
January 2005
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OUTSIDE GLAZEPOUR & DEBRIDGE SILL FLASHING INSTALLATION
1/4" NOM.
FG-3000-FP-15PART # 637
A SHIM UNDER FLASHINGIS THE PREFERRED METHODFOR BEST THERMAL RESULTS.
SEALANT
FG-3223
FG-3000-FP-4PART #: 7947
FLASHING ANCHORSMUST BE CAP SEALED.
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR. FG-3000-FP-9/10
PART #: 7960
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
SILL SPLICE
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
22
SUPPLEMENTAL INSTALLATION INSTRUCTIONS FORFG-3413 SILL RECEPTOR
FG-3413 SILL RECEPTOR
ANCHOR FLASHING WITH 4" FROM EITHERSIDE OF INTERMEDIATE MULLIONS ANCHOR
SIZE AND FREQUENCY SHOULD BEDETERMINED BY STRUCTURAL REQUIREMENTS.
CAP SEAL FLASHING ANCHORS AS SHOWN.
NOTE: IF A TWO PIECE HEAD RECEPTORIS NOT USED, A 1/4” MINIMUM CLEARANCEIS REQUIRED AT THE HEAD CONDITION TOALLOW FRAME INSTALLATION.
NOTE: THE FG-3413 SILL RECEPTOR ISDESIGNED TO WITHSTAND A MAXIMUMEND REACTION OF 600 LBS.
SEAL END DAM TOSILL RECEPTOR.
SHIM UNDERSILL RECEPTOR.
FG-3413 SILL RECEPTOR
NOTE: INSTALL SILL RECEPTOR LEVEL
FG3000-FP-47
1/4" NOMINAL
SEAL WITH A NON-SKINNINGNON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
FG3000-FP-46
SEAL SILL RECEPTORVERTICAL SPLICE JOINT
INSTALL SPLICE SLEEVE
INSTALL SILL RECEPTOR & END DAM
January 2005
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23
SUPPLEMENTAL INSTALLATION INSTRUCTIONS FORFG-3413 SILL RECEPTOR
JUST PRIOR TO FRAME INSTALLATION, APPLYCONTINUOUS SEALANT ALONG GROOVE IN FRONTAND BACK LEGS OF SILL RECEPTOR AND AROUNDJOINT AS SHOWN. IMMEDIATELY INSTALL FRAMEINTO SILL.
SET FRONT OF FRAME INSILL RECE
1/4" WEEP HOLE REQUIREDAT MID-LITE
PTOR AND TILTBACK INTO PLACE.
SEAL SILL RECEPTOR SPLICE JOINTSUP VERTICAL LEG OF RECEPTOR ANDMARRY INTO PERIMETER SEAL.
CLEAN EXCESSSEALANT AWAY.
INTERIOR PERIMETER SEALAT SILL IS OPTIONAL AND FORCOSMETIC PURPOSES ONLY.
INSTALL FRAME & INTERIORSPLICE SEAL
INSTALL SILL RECEPTOR TO FRAME INTERIOR SEAL
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
24
OUTSIDE GLAZEPOUR & DEBRIDGE FRAME INSTALLATION
9 /32"
FS-62 PER ANCHOR#25 TAP HOLE
FG-3000-FP-15PART #: 637
FG-3223
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-3000-FP-14 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THATTHE ANCHOR IS NOT MORE THAN 4"AWAY FROM EACH SIDE OF THE MULLION.
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
FG-2122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
1. ASSEMBLY WITHOUT FLASHING IS NOT RECOMMENDED.2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
January 2005
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25
OUTSIDE GLAZE POUR & DEBRIDGE SILL FLASHINGINSTALLATION AND PERIMETER SEAL
C C
D
FG-3000-FP-15PART #: 637
A
E
C
C
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
APPLY SEALANT ALONG LENGTH OF SUB SILLAT POINT A.
PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (B).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C ) MAY BE IMPROVED BYUSING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (D) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
NOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (E)AT MID-LITE.
B
B
January 2005
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OUTSIDE GLAZE POUR & DEBRIDGE SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
FG-3155
FG-2145
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
*USE SHEAR BLOCKS AS SHOWN ON PAGE 13 TO SECURE TO TUBULAR FRAME.
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
DO NOT FABRICATE 2 PIECE DOOR FRAMES WITH POUR & DEBRIDGE PROFILES.
FLASHING IS BED INSEALANT AT DOOR JAMB.
RUN SEALANT ONE INCHABOVE FLASHING.
FG-3156
January 2005
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OUTSIDE GLAZEPOUR & DEBRIDGE GLAZING PROCEDURE
VERTICAL GASKETSRUN THRU.
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
FG-1133PART #: 364
FG-3220PART #: 1122
FG-3144
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.GLAZING INSTALLATION INSTRUCTIONS
GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
January 2005
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FG-3000 SERIES ONLY,INSIDE GLAZE, SCREW SPLINE FRAME ASSEMBLY
MIN. CLEARANCE
5/16" CLEARANCE MIN. CLEARANCE
1/8" SPACE7/16"
3/8"
Most of the extrusions in this system are the same, only thesill and its anchors are different. Note that the tapes usedfor sealing the horizontals to mullions are located in a differ-ent manner.
The sill is designed so that sill anchors may be cap sealedbefore the frame is installed. The frame is installed over thethe sill with twist-in anchors. This prevents any additionalscrews from penetrating the sill and causing leaks under thesill.
Multiple units require the use of split mullions. A minimum of7/16" clearance between the jamb and sill end dam must beprovided. This will allow a minimum of 3/8" clearance tomove first unit sideways so the second unit with the sameclearance will clear the interlocking legs of the expansionmull. Adjust frame locations before running perimeter seals.Vistawall recommends using FG-2188 vinyl filler to improvethe perimeter seal.
Vistawall does not recommend the shear block or stackmethod of assembly for inside glazing.
1. Shear block joining does not provide as rigid of an assem-bly as screw spline. This makes the joint assemblies moresusceptible to sealant failure during the unit installation
process.
2. The nature of the stack system, see page 42-43, especiallyas inverted horizontal cannot be sealed with confidence forlong term performance.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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INSIDE GLAZE,NON THERMAL SCREW SPLINE, FRAME ASSEMBLY
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
(TYP.)
(TYP.)
2-11/16
"29/32"
FS-8 (
TYP.)
PART #
: 10223
1-3/4"
1/4"
FG-3102
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
1-3/4"
1-3/4"FG-3100
FG-3161
FG-3142
FG-3103
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE VISTAWALL EZ PUNCH FABRICATION TOOL.TM
1/4"
January 2005
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30
INSIDE GLAZE,NON THERMAL SILL FLASHING INSTALLATION
1. ANCHORS DESIGNED TO TWIST IN.2. SPACE ANCHORS MAX. 4" FROM EACH SIDE OF MULLION.3. BENT LEG ALWAYS TO EXTERIOR.4. NOTE: STAKE ANCHORS TO PREVENT HORIZONTAL MOVEMENT. ANCHORS MUST FACE EXTERIOR AS SHOWN.
INTERIOR
A SHIM UNDER FLASHINGIS THE PREFERRED METHODFOR BEST THERMAL RESULTS.
FLASHING ANCHORS MUSTBE CAP SEALED.
SEALANT
FG-3217
FG-3000-FP-4PART #: 7947
FG-3000-FP-3PART #: 7948
FG-3000-FP-11PART #: 7979
1/4" NOM.
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
SILL SPLICE
January 2005
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INSIDE GLAZE,NON THERMAL FRAME INSTALLATION
FG-3000-FP-3PART #: 7948
FG-3217
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
FG-2122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-3000-FP-3 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATEDSO THAT THE ANCHOR SCREW IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
January 2005
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32
INSIDE GLAZE, NON THERMAL SILL FLASHINGINSTALLATION AND PERIMETER SEAL
APPLY SEALANT ALONG LENGTH OF SUB SILLAT AREA A.
PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (B).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C ) MAY BE IMPROVED BYUSING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (D) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
FG-3000-FP-3PART #: 7948
FG-3210
CC
C
C
E
A
D
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
THIS LEG MUST BETO EXTERIOR.
NOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (E)AT MID-LITE.
B
B
January 2005
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33
INSIDE GLAZE,NON THERMAL GLAZING PROCEDURE
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
HP-17PART #: 10267
FG-1133PART #: 364
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
34
INSIDE GLAZE,THERMAL SLOT™ SCREW SPLINE FRAME ASSEMBLY
(TYP.)
(TYP.)
2-11/16
"
FS-8 (
TYP.)
PART #
: 10223
FG-3102-S
"F" (.257 DIA)DRILL THRU TYP.
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART #: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
FG-3161-S
FG-3142-S
FG-3103-S
1-3/4"
1-3/4"FG-3100-S
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
29/32"
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE VISTAWALL EZ PUNCH FABRICATION TOOL.TM
1-3/4"
1/4"
1/4"
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
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INSIDE GLAZE,THERMAL SLOT™ SILL FLASHING INSTALLATION
1/4" NOM.
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
FG-3000-FP-9/10 PART #: 7960
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
FG-3000-FP-13PART #: 6986
A SHIM UNDER FLASHINGIS THE PREFERRED METHODFOR BEST THERMAL RESULTS.
FG-3223
FLASHING ANCHORSMUST BE CAP SEALED.
FG-3000-FP-4PART #: 7947
SEALANT
SILL SPLICE
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
36
INSIDE GLAZE,THERMAL SLOT™ FRAME INSTALLATION
FG-3000-FP-13PART #: 6986
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-3000-FP-13 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THATTHE ANCHOR SCREW IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
FG-2122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
1. ASSEMBLY WITHOUT FLASHING IS NOT RECOMMENDED.2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
37
INSIDE GLAZE, THERMAL SLOT™ SILL FLASHINGINSTALLATION AND PERIMETER SEAL
C
C
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
APPLY SEALANT ALONG LENGTH OF SUB SILLAT POINT A.
PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (B).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C ) MAY BE IMPROVED BYUSING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (D) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
D
A
FG-3000-FP-13PART #: 6986
E
NOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (E)AT MID-LITE.
FG-3210
CC
B
B
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
38
INSIDE GLAZE,THERMAL SLOT™ GLAZING PROCEDURE
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
HP-17PART #: 10267
FG-1133PART #: 364
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.
*4516-1 TAPEPART #: 207
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS. *HORIZONTAL TAPECLEAN SURFACE AND APPLY TAPE FIRMLY BEFORE INSTALLINGWATER DIVERTERS.
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
39
INSIDE GLAZE,POUR & DEBRIDGE SCREW SPLINE FRAME ASSEMBLY
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.VW PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
(TYP.)
(TYP.)
2-11/16
"29/32"
FS-8 (
TYP.)
PART #
: 10223
1/4"
FG-3232
"F" (.257 DIA)DRILL THRU TYP.
TOP 0FHORIZONTAL
SEALANTEXTERIOR ONLY
1-3/4"
1-3/4"FG-3231
FG-3198
FG-3197
FG-3231
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
1-3/4"
1/4"
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
40
INSIDE GLAZE,POUR & DEBRIDGE SILL FLASHING INSTALLATION
1/4" NOM.
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
FG-3000-FP-9/10 PART #: 7960
FG-3000-FP-12PART #: 6988
A SHIM UNDER FLASHINGIS THE PREFERRED METHODFOR BEST THERMAL RESULTS.
SEALANT
FG-3223
FG-3000-FP-4PART #: 7947
FLASHING ANCHORSMUST BE CAP SEALED.
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
SILL SPLICE
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
41
INSIDE GLAZE,POUR & DEBRIDGE FRAME INSTALLATION
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHOR FG-3000-FP-12 AND HEAD ANCHOR FG-2122 SHOULD BE LOCATED SO THATTHE ANCHOR SCREW IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
FG-3000-FP-12PART #: 6988
ANCHOR SIZEDETERMINEDBY PROJECT
FG-2122 X 4" LONG(PART SOLD IN STOCK LENGTHS.)
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OFBACKER ROD AND
PERIMETER SEALANT.(OPTIONAL)
January 2005
-
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
42
SUPPLEMENTAL INSTALLATION INSTRUCTIONS FORFG-3413 SILL RECEPTOR
FG-3413 SILL RECEPTOR
ANCHOR FLASHING WITH 4" FROM EITHERSIDE OF INTERMEDIATE MULLIONS ANCHOR
SIZE AND FREQUENCY SHOULD BEDETERMINED BY STRUCTURAL REQUIREMENTS.
CAP SEAL FLASHING ANCHORS AS SHOWN.
NOTE: IF A TWO PIECE HEAD RECEPTORIS NOT USED, A 1/4” MINIMUM CLEARANCEIS REQUIRED AT THE HEAD CONDITION TOALLOW FRAME INSTALLATION.
NOTE: THE FG-3413 SILL RECEPTOR ISDESIGNED TO WITHSTAND A MAXIMUMEND REACTION OF 600 LBS.
SEAL END DAM TOSILL RECEPTOR.
SHIM UNDERSILL RECEPTOR.
FG-3413 SILL RECEPTOR
NOTE: INSTALL SILL RECEPTOR LEVEL
FG3000-FP-47
1/4" NOMINAL
SEAL WITH A NON-SKINNINGNON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.
FG3000-FP-46
SEAL SILL RECEPTORVERTICAL SPLICE JOINT
INSTALL SPLICE SLEEVE
INSTALL SILL RECEPTOR & END DAM
January 2005
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F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
43
SUPPLEMENTAL INSTALLATION INSTRUCTIONS FORFG-3413 SILL RECEPTOR
JUST PRIOR TO FRAME INSTALLATION, APPLYCONTINUOUS SEALANT ALONG GROOVE IN FRONTAND BACK LEGS OF SILL RECEPTOR AND AROUNDJOINT AS SHOWN. IMMEDIATELY INSTALL FRAMEINTO SILL.
SET FRONT OF FRAME INSILL RECE
1/4" WEEP HOLE REQUIREDAT MID-LITE
PTOR AND TILTBACK INTO PLACE.
SEAL SILL RECEPTOR SPLICE JOINTSUP VERTICAL LEG OF RECEPTOR ANDMARRY INTO PERIMETER SEAL.
CLEAN EXCESSSEALANT AWAY.
INTERIOR PERIMETER SEALAT SILL IS OPTIONAL AND FORCOSMETIC PURPOSES ONLY.
INSTALL FRAME & INTERIORSPLICE SEAL
INSTALL SILL RECEPTOR TO FRAME INTERIOR SEAL
January 2005
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44
INSIDE GLAZE, POUR & DEBRIDGE SILL FLASHINGINSTALLATION AND PERIMETER SEAL
FG-3210
CC
APPLY SEALANT ALONG LENGTH OF SUB SILLAT POINT A.
PRIOR TO INSTALLING FRAME, APPLY SEALANTCONTINUOUSLY ALONG SILL FLASHING (B).THIS WILL PROVIDE CONTINUOUS SEALBETWEEN SILL AND SILL FLASHING.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C ) MAY BE IMPROVED BYUSING FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETED SEAL (D) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
C
C
FG-21224" LONG
(PARTS SOLD INSTOCK LENGTHS.)
B
D
A FG-3000-FP-12PART #: 6988
E
NOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (E)AT MID-LITE.
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INSIDE GLAZE,POUR & DEBRIDGE GLAZING PROCEDURE
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
FG-3221PART #: 7952
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
FG-1000-FP-4/5PART #: 7971SET IN PLACEWITH SEALANT.
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
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STACK SYSTEM,FRAME ASSEMBLY AND INSTALLATION
The assembly and sealant procedures are a part of the installation sequencebecause of the stacking method.
HEAD CAN:
Anchor screws should be within 4" of each side of the intended mullion loca-tion. Head anchors AC-121-1 should be used if the height x width x designload is 500 lbs. or more for one bay at the top of the mullion. Normally oneanchor screw at the middle of the lite or 24" O.C. is adequate for securingthe header. For unusual conditions, consult the Vistawall engineering depart-ment.
SILL CAN:
Shim can a minimum 1¼4". Anchor sill can 24" O.C. and no more than 4" oneach side of intended mullion locations. Be sure weeps are located undercenter line of mullion. Sill both sides of can.
HORIZONTAL HEAD AND SILL INSERT:
Members are cut 1¼16" less than daylight opening to allow for incrementalexpansion.
JAMB MEMBERS:
Remember all horizontals are cut 1¼16" short. Do not over shim between jamband structure.
MULLIONS
Cut mullion length outside frame dimension 1 1¼8". Install mullions by slidingtop end over anchor and rotating bottom into position.
RECOMMENDATION:
Prior to glazing, fill sill cavity with water to assure that end dams and anchorsare sealed. Then, run interior sill bead.
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STACK SYSTEM ANCHORING
FG-3203
FG-3205
AC-121-1PART #: 5990
MULLION ANCHOR ROTATESINTO HEAD CAN.
1/4" WEEP HOLE AT MID-LITE.
CAP SEAL ALL HEAD ANDSILL CAN ANCHORS.
-3/4"
MULLIONHEIGHT
FRAMEDIMENSION
3/8"
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STACK SYSTEM, FRAME ASSEMBLY AND INSTALLATION
1-11/16"
29/32"
2-11/16"
AC-121-1PART #: 5990TWIST IN ANCHORFITS INTO VERTICAL.
FG-3107
AC-122-1PART #: 6647TOP OFHORIZONTAL
FG-3203
FG-3204
FG-3192
FG-2000-FP-2PART #: 7165
FG-3164
FG-3191
FG-3205
5/16"
FG-3144
FG-3144
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STACK SYSTEM, FRAME SEALANT PROCEDURES
CONT. SEAL
SEAL BETWEEN SHEARBLOCK AND HORIZONTAL.
AC-121-1PART #: 5990
CONT. SEAL
CONT. SEAL
SEAL BETWEEN MULLAND HORIZONTAL.
INSIDE HORIZONTAL
NOTE: THE NATURE OF THE STACK SYSTEM REQUIRES CAREWHEN APPLYING SEALANTS AS SHOWN TO ASSUREPERFORMANCE LEVELS SHOWN IN THE TEST REPORT.
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STACK SYSTEM,SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
FG-3155
FG-3156
FG-2145
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
*USE SHEAR BLOCKS AS SHOWN ON PAGE 44 TO SECURE TO TUBULAR FRAME.
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
DO NOT FABRICATE 2 PIECE DOOR FRAMES WITH POUR & DEBRIDGE PROFILES.
FLASHING IS BED INSEALANT AT DOOR JAMB.
RUN SEALANT ONE INCHABOVE FLASHING.
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STACK SYSTEM, GLAZING PROCEDURE
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
FG-3146PART #: 6417
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
FG-1000-FP-2PART #: 6887SET IN PLACEWITH SEALANT.
GLAZING INSTALLATION INSTRUCTIONS GLASS SIZE7/8" OVER DAY LIGHT OPENING SETTING BLOCKSET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE. WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION. GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3100S_
24'3
FG3101S_
24'10
FG3102S_
24'5
FG3103S_
24'4
FG3142S_
24'4
FG3197_
24'5
FG3161S_
24'10
FG3144_
24'10
FG3210S_
24'3
FG3107S_
24'5
FG3108S_
24'5
FG3109S_
24'4
FG3110S_24'4
FG3111S_24'8
FG3223_
Open back mullion
Heavy dutyopen back mullion
Open back filler
Open backhead/mullion
Intermediate horizontal
Alternate horizontal
Sill
Glass stop forFG-3142, FG-3161
and FG-3197
Heavy glass stopfor inside glazing
Vertical mullion
Expansion mullion/jambrequires FG-3109
Expansion mullionrequires FG-3108
900 Corner(self-mating for 180 post)
900 Corner
Sub-Sill
FG-3102-S
FG-3101-S
FG-3100-S
FG-3142-S
FG-3103-S
FG-3210
FG-3144
FG-3161-S
FG-3197
FG-3107-S
FG-3111-S
FG-3110-S
FG-3109-S
FG-3108-S
FG-3223
SERIES 3000 2" X 4-1/2" THERMAL SLOTTM
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3231_
24'10
FG3232_
24'5
FG3103S_
24'10
FG3102S_
24'4
FG3197_
24'5
FG3198_
24'10
FG3144_
24'10
FG3210_
24'8
FG3223_
24'2
FG3320_
24'5
FG3328_
24'5
FG3329_
Open backhead/jamb/mullion
Open back filler
Thermal slot open backhead/jamb/mullion
Thermal slotopen back filler
Intermediate horizontal
Sill
Glass stop forFG-3197, FG-3198
and FG-3320
Heavy glass stopfor inside glazing
Sub-sill
4-13/16" High sidelightbase use FG-3144 stop
Expansion mullionrequires FG-3329
Expansion mullionrequires FG-3328
FG-3232
FG-3231
FG-3103-S
FG-3144
FG-3198
FG-3197
FG-3102-S
FG-3223
FG-3210
FG-3329
FG-3328
FG-3320
Heavy VerticalMullion
24'2
FG3313_FG-3313
SERIES 3000 2" X 4-1/2" THERMAL CENTER SET
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3100_
24'3
FG3101_
24'10
FG3102_
24'5
FG3103_
24'4
FG3142_
24'5
FG3161_
24'10
FG3164_
24'10
FG3144_
24'5
FG3135_
24'5
FG3108_
24'5
FG3109_
24'5
FG3180_
24'5
FG3181_24'10
FG3210_
Open back mullion
Heavy dutyopen back mullion
Open back filler
Open backhead/mullion
Intermediate horizontal
Sill(Use FG-3164 filler
for horizontal)
Open back filler
shallow pocket
maximum glass bite=3/8"
Glass stop for FG-3142and FG-3161
Open back mullion
shallow pocket
maximum glass bite=3/8"
Expansion mullion/jambrequires FG-3109
Expansion mullionrequires FG-3108
Adjustable mullion20 to 100
mates with FG-3181Adjustable mullion
20 to 100
mates with FG-3180
Heavy glass stop forinside glazing
FG-3142
FG-3102
FG-3103
FG-3101
FG-3100
FG-3144
FG-3164
FG-3161
FG-3181
FG-3180
FG-3109
FG-3108
FG-3135
FG-3210
SERIES 3000 2" X 4-1/2" SCREW SPLINE NON-SLOT
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'10
FG3164_
24'10
FG3144_
24'5
FG3100_
24'3
FG3107_
24'5
FG3203_
24'5
FG3204_
24'5
FG3191_
24'5
FG3205_
24'5
FG3192_
Horizontal filler
Stop forFG-3191 and FG-3192
Jamb
Mullion
Head receptor
Head insert
Sill Insert
Sill receptor
Open back horizontal
(Use AC-122-1)
FG-3107
FG-3203
FG-3100
FG-3164
FG-3192
FG-3205
FG-3191
FG-3204
FG-3144
SERIES 3000 2" X 4-1/2" STACK SYSTEM NON-SLOT
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'
5
FG2122_
24'
4
FG3110_
24'
4
FG3111_
24'
4
FG3201_
24'
4
FG2112_
24'
4
FG2138_
24'
10
FG3141_
24'
5
MO243_
24'
5
MO244_
24'
5
FG2139_
Open back flat filler
900 Corner (selfmating for 180 post)
900 Split corner
900 Corner w/FG-21123-Way post w/FG-3111
Corner postself mating
1350 /450 Corneruse FG-3141 orFG-3102 filler
Deep pocket filler for
FG-2138
4-1/2" Head receptorback
V-11 weatheringnot included
Head receptor face
V-11 weathering
not included
Head receptorV-11 weathering
not included
FG-3110
FG-3111
FG-2122
FG-2138
FG-2112
FG-3201
MO-244
MO-243
FG-3141
FG-2139
SERIES 3000 2" X 4-1/2"AUXILIARY EXTRUSIONS NON-SLOT
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'10
FG2169_
24'8
FG3217_
15'1
923
24'24
FG3126_
24'12
FG3194_
24'12
FG3236_
24'12
FG3237_
Sub-Sill(high back)
Sub-Sill(inside glazed)
Steel reinforcementfor FG-3135 and
FG-3164 only
Snap-in pocket filler
Pocket reducer for1/4" glass
Pocket reducer for7/16" glass
Pocket reducer for
5/8" glass
RS-1
FG-3126
FG-3194
FG-2169
FG-3217
FG-3237
FG-3236
SERIES 3000 2" X 4-1/2"AUXILIARY EXTRUSIONS NON-SLOT
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'3
FG3155_
24'3
FG3168_
24'5
FG3156_
Tubular door jamb
Tubular doubledoor jamb
Open back door jamb
FG-3156
FG-3168
FG-3155
SERIES 3000 2" X 4-1/2" DOOR FRAME COMPONENTSNON-SLOT/NON-THERMAL
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SERIES 3000 2" X 4-1/2" DOOR FRAME COMPONENTSNON-SLOT/NON-THERMAL
SERIES 3000 2" X 4-1/2" DOOR FRAME COMPONENTSNON-SLOT/NON-THERMAL
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'12
FG3157_
24'12
FG3158_
24'3
FG3160_
24'3
FG3163_
24'5
FG3196_
24'10
FG1129_
24'10
FG1184_
21'-5"18
FG2145_215
Door transom glazingadaptor
Door transom glazingadaptor stop
Tube door headerfor OHCC
Door header for openback frames
Door headerfor OHCC
Snap-in filler forFG-3196 header
Snap-in filler forFG-3196 headerwith weathering
1/2" X 1-1/16"Snap-in door stopwith weathering
FG-3196
FG-3163
FG-3160
FG-3158
FG-3157
FG-2145
FG-1184
FG-1129
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
21'-5"18
FG2120_21524'18
DS1_24'12
DS108__
24'10
DS104_
21'-5"24
FG1123_215
24'3
FG3287_
24'12
FG3324_24'12
FG3325_
1/2" X 1-5/8"Snap-in door stopwith weathering
1/2" X 1-5/8" Door stopwith weathering(use SC-1 clip)
3/4" X 1-5/8" Door stopwith weathering(use SC-1 clip)
1 3/16" X 2" Door stopwith weathering
(use FS-201 screw)
Slide-in pocket filler
Door frame jambfor front & back set
Transom glazing adaptormates with FG-3287
Transom glazing adaptorstop mates with FG-3224
FG-1123
DS-104
DS-108
DS-1
FG-2120
FG-3325
FG-3324
FG-3287
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ITEM DESCRIPTION PCS.BOX
300'
300'
300'
300'
300'
500'
250'
100'
100'
100
100
100
100
100'
ITEM DESCRIPTION PCS.BOX
Setting block forFG-3157,
FG-3293, FG-3294
Tape water diverterfor slotted system
Water diverter forcenter set outside
glazed and all frontset and back/setWater diverter for
center setinside glazed
Splice forFG-2169
Splice forFG-3127
Splice forFG-3223
End damfor FG-2169
End damfor FG-3217/
FG-3223
Joint sealant tape1/8" X 1/2"
Jamb support foranchors, slotted sys-
tem only
Vinyl filler for caulkstop 12'
Vinyl pocket filler forwindow applications
12'
200
50
50
100
10
10
10
20
20
30'
20
10
10
V-11
FL-66
FG-3129
FG-1134
FG-1133
WP-084
D-125
CW-998
WP-083
HP-92
FG-3221
FG-3278
FG-3220
FG-3146
FG-2000-FP-7
FG-1000-FP-4/5
FG-1000-FP-2
4516-1
HP-17
SM-5601
FG-3000-FP-4
FG-2000-FP-4
FG-3000-FP-9/10
FG-3000-FP-11
FG-3218
FG-2188
FG-3046
FG3000-FP-30
Butt GlazeHorizontal
Shear BlockButt GlazeHorizontal
Water Diverter50
20
FG3000-FP-33
Butt GlazeSpacer
Heavy gasket
5/8"Glazing gasket
Light gasket
Spacer gasket for slot/non-thermal expansion mullion
& head receptors
Spacer gasket forthermal expansion
mullion
Weathering gasketfor airtight applica-
tions
Weathering fordoorstops
Weathering for dou-ble acting headers
Setting blockFG-3142 and 3161
Setting blockFG-3197, 3198 and
FG-3280
Setting block forfront & back set high
sidelite base
Inside glaze settingblock for FG-3197
Setting block forFG-3155 and 3163
stacked
250'SHP-30066
1"Glazing gasket
SERIES 3000 ACCESSORIES SERIES 3000 ACCESSORIES
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ITEM DESCRIPTION PCS.BOX
Shear block forFG-3142 and FG-3161
(screws included)
Shear block forFG-3155 door header
Shear block forFG-3160 and FG-3196
door header(screws included)
Shear block forFG-3280
Shear block forFG-3291/3293/3294
Shear block forFG-3296
Shear block forFG-3103 header(screws included)Shear block for
FG-3192 horizontal(screws included)
Mullion anchor athead for FG-3190
and FG-3203
Anchor forFG-3161-S sill
Sill anchor forFG-3161
Sill anchorfor FG-3217inside glazed
Sill anchorfor FG-3223thermal slot
outside glazed slottedSill anchor for
FG-3223 thermalslot-inside glazed
20
20
20
20
20
20
20
20
20
20
20
20
20
20
ITEM DESCRIPTION PCS.BOX
Sill anchorfor FG-3223
thermal inside glazedSill anchor
for FG-3223outside glazed
Sill anchorfor FG-3280
Sill anchorisolator for
back set only
Sill anchorfor FG-3332sidelite base
Spring clip forDS-1 & DS-108
#14 X 1" H.H.S.T.S.Assembly screw
#14 X 1-3/4"P.F.H.W.S.
anchors FG thrupocket
#14 X 1"plastic plug
3/16" dia. X 7/16"Drive rivet anchors
SC-1 clip
#10 X 3/4" P.P.H.attaches sill to
sill anchorDrill fixture for screw
spline assemblyFG-3103, 3142, 3161Drill fixture for shear
block assemblyAC-119-1 & AC-108-
20
20
20
20
20
100
100
100
100
100
200
200
200
1
1
#10 X 2" PFHattachesDS-104
FS-201CLR.
FS-201BRZ.
FG-3000-FP-30
FG-3000-FP-29 FG-3000-FP-28
FG-3000-FP-27AC-107-1
FG-3000-FP-15FG-3100-FP-1
FG-3000-FP-12AC-119-1
FG-3000-FP-32
AC-108-1
FS-15
FS-12
FG-3100-FP-2
AC-121-1
AC-122-1
FG-3000-FP-31
FS-10
FS-8
SC-1
DJ-6
DJ-5
FG-3000-FP-13
FG-3000-FP-14
FG-3000-FP-3
FG-2000-FP-3 FS-201
FS-6
SERIES 3000 ACCESSORIES SERIES 3000 ACCESSORIES
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F L U S H G L A Z ES E R I E S 3 0 0 0M U L T I P L A N E
I N S T A L L A T I O NM A N U A L
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* FG3000-FP-27 PART#: 829
REFERENCE FG-3000 INSTALLATIONMANUAL FOR INSTRUCTIONS ONPOUR & DEBRIDGE TYPICAL SYSTEMINSTALLATION AND SEALANT DETAILS.
FG3000-FP-28PART#: 822
FG-3223
FG3000-FP-27PART#: 829
A SHIM UNDER FLASHINGIS THE PERFECT METHODFOR BEST THERMAL RESULTS.
* ANCHOR NOTE: FG3000-FP-27 ANCHOR USED TYPICAL AT ALL MULTI-PLANE FRONT AND BACK SET INSTALLATIONS. FG3000-FP-28 ISOLATOR TO BE USED ONLY AT BACK SET INSTALLATIONS.
FLASHING ANCHORSMUST BE CAP SEALED.
FG3000-FP-4PART#: 7947
POUR & DEBRIDGE SILL FLASHINGINSTALLATION FOR MULTIPLANE
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FG-3296
FG-3295
FG-3294
HP-17
FG-3284FG-3295
FG-3280
FG-3220
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3283
FG-3284
1 3/4"
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
5/8"(TYP)
11/16"(TYP)
1 3/4"
(TYP)
1 1/4"
FS-8 (T
YP)
PART #
: 10223
(TYP)
1 1/4"
1/4"
OUTSIDE GLAZED,FRONT SET SCREW SPLINE FRAME ASSEMBLY
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FS-8 (TYP)PART#: 10223
#11 (.191 )CLEAR HOLE
#11 (.191 )DRILL THRU TYP.
FG-3296
FG-3294
FG-3280
HP-17
FG-3220
FS-6 (TYP)
TYP. #25TAP HOLE
FG3000-FP-29
FG3000-FP-30
SEALANTEXTERIOR ONLY
TOP OFHORIZONTAL
FG-3283
FG-3284
1 3/8"
5/8"
1 3/8"
5/8"(TYP)
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
11/16"(TYP)
(TYP)
1 1/4"
(TYP)
1 1/4"
FG3000-FP-31
OUTSIDE GLAZED,FRONT SET SHEARBLOCK FRAME ASSEMBLY
January 2005
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FG-3291
FG-329O
FG-3293
HP-17
FG-3290
FG-3280
FG-3220
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3283
FG-3284
1 3/4"
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
5/8"(TYP)
11/16"(TYP)
5/8"
(TYP)
1 1/4"
FS-8 (T
YP)
PART #
: 10223
(TYP)
1 1/4"
1/4"
OUTSIDE GLAZED,BACK SET SCREW SPLINE FRAME ASSEMBLY
January 2005
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FS-8 (TYP)PART#: 10223
#11 (.191 )CLEAR HOLE
#11 (.191 )DRILL THRU TYP.
FG-3291
FG-3293
HP-17
FG-3280
FG-3220
FS-6 (TYP)
FS-6 (TYP)
TYP. #25TAP HOLE
FG3000-FP-29
FG3000-FP-30
FG3000-FP-30SEALANT
EXTERIOR ONLY
TOP OFHORIZONTAL
FG-3283
FG-3284
1 3/8"
5/8"
1/4"
5/8"(TYP)
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
11/16"(TYP)
(TYP)
1 1/4"
(TYP)
1 1/4"
OUTSIDE GLAZED,BACK SET SHEARBLOCK FRAME ASSEMBLY
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FG-3291
FG-3290
FG-3293
HP-17
FG-3290
FG-3280
FG-3220
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3283
FG-3284
1 3/4"
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
5/8"(TYP)
11/16"(TYP)
5/8"
(TYP)
1 1/4"
FS-8 (T
YP)
PART #
: 10223
(TYP)
1 1/4"
1/4"
INSIDE GLAZED,FRONT SET SCREW SPLINE FRAME ASSEMBLY
January 2005
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FS-8 (TYP)PART#: 10223
FG3000-FP-30
#11 (.191 )DRILL THRU TYP.
#11 (.191 )DRILL THRU TYP.
FG-3291
HP-17
FG-3280
FG-3220
FS-6 (TYP)
TYP. #25TAP HOLE
FG3000-FP-30
FG3000-FP-29
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
FG-3283
FG-3284
1 3/8"
5/8"
1/4"
5/8"(TYP)
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
11/16"(TYP)(T
YP)
1 1/4"
(TYP)
1 1/4"
INSIDE GLAZED,FRONT SET SHEARBLOCK FRAME ASSEMBLY
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FG-3296
FG-3295
FG-3294HP-17
FG-3284
FG-3295
FG-3280FG-3220
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3283
FG-3284
1 3/4"
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
"F" (.257 DIA)DRILL THRU TYP.
5/8"(TYP)
11/16"(TYP)
1 3/4"
(TYP)
1 1/4"
FS-8 (T
YP)
PART #
: 10223
(TYP)
1 1/4"
1/4"
INSIDE GLAZED,BACK SET SCREW SPLINE FRAME ASSEMBLY
January 2005
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SCHNEE-MOREHEADSM-5601 1/8" X 1/2" TACKY TAPE.VW PART#: 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREW SPLINES.
FG-3296
FG-3295
HP-17
FG-6 (TYP)
FG-3280
FG-3220
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-3283
FG3000-FP-29
FG3000-FP-30
FG3000-FP-31
FG-3284
1 3/8"
TOP OFHORIZONTAL
SEALANTEXTERIOR ONLY
5/8"(TYP)
11/16"(TYP) 1 3/8"
TYP. #25TAP HOLE
FS-8 (TYP)PART #: 10223
(TYP)
1 1/4"
(TYP)
1 1/4"
5/8"
#11 (.191 )CLEAR HOLE
#11 (.191 )CLEAR HOLE
INSIDE GLAZED,BACK SET SHEARBLOCK FRAME ASSEMBLY
January 2005
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3231_
24'10
FG3232_
24'5
FG3103S_
24'10
FG3102S_
24'4
FG3197_
24'5
FG3198_
24'10
FG3144_
24'10
FG3210_
24'8
FG3223_
24'2
FG3320_
24'5
FG3328_
24'5
FG3329_
Open backhead/jamb/mullion
Open back filler
Thermal slot open backhead/jamb/mullion
Thermal slotopen back filler
Intermediate horizontal
Sill
Glass stop forFG-3197, FG-3198
and FG-3320
Heavy glass stopfor inside glazing
Sub-sill
4-13/16" High sidelightbase use FG-3144 stop
Expansion mullionrequires FG-3329
Expansion mullionrequires FG-3328
FG-3232
FG-3231
FG-3103-S
FG-3144
FG-3198
FG-3197
FG-3102-S
FG-3223
FG-3210
FG-3329
FG-3328
FG-3320
Heavy VerticalMullion
24'2
FG3313_FG-3313
SERIES 3000 2" X 4-1/2" THERMAL CENTER SET
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3280_
24'5
FG3283_
24'5
FG3297_
24'10
FG3284_
24'5
FG3296_
24'4
FG3294_
24'10
FG3295_
24'5
FG3291_
24'4
FG3293_
24'8
FG3290_
24'8
FG3223_
24'2
FG3331_
24'2
FG3332_
24'5
FG3326_
24'5
FG3327_
Open backjamb & sill
Open backmullion
Open backheavy mullion
Open back filler(mullion & horizontal)
Outside glaze head
Outside glazehorizontal
Face stop forFG-3296/FG-3294
Inside glaze head
Inside glaze horizontal
Glass stop forFG-3291, FG-3293
Sub-sill
4-5/8"side light base
mates with FG-3332
4-5/8"side light base
mates with FG-3331
Expansion mullionrequires FG-3327
Expansion mullionrequires FG-3326
FG-3280
FG-3284
FG-3297
FG-3283
FG-3294
FG-3296
FG-3223
FG-3293
FG-3290
FG-3291
FG-3295
FG-3327
FG-3326
FG-3332
FG-3331
SERIES 3000 2" X 4-1/2" THERMAL FRONT SET
January 2005
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3280_
24'5
FG3283_
24'5
FG3297_
24'10
FG3284_
24'5
FG3291_
24'4
FG3293_
24'8
FG3290_
24'5
FG3296_
24'4
FG3294_
24'10
FG3295_
24'8
FG3223_
24'2
FG3331_
24'2
FG3332_
24'5
FG3326_
24'5
FG3327_
Open backjamb & sill
Open backmullion
Open backheavy mullion
Open back filler(mullion & horizontal)
Outside glaze head
Outside glazehorizontal
Glass stop forFG-3291/FG-3293
Inside glaze head
Inside glaze horizontal
Face stop forFG-3296, FG-3294
Sub-sill
4-5/8"side light base
mates with FG-3332
4-5/8"side light base
mates with FG-3331
Expansion mullionrequires FG-3327
Expansion mullionrequires FG-3326
FG-3283
FG-3293
FG-3291
FG-3284
FG-3297
FG-3223
FG-3295
FG-3294
FG-3296
FG-3290
FG-3327
FG-3326
FG-3332
FG-3331
FG-3280
SERIES 3000 2" X 4-1/2" THERMAL BACK SET
ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
FG3285_
24'5
FG3285_
24'5
FG3285_
24'5
FG3285_
24'8
FG3286_
24'5
FG3281_
24'5
FG3281_
24'8
FG3282_
Open backmullion center set
to back set
Open backmullion center set
to front set
Open backmullion front set
to center set
Open backmullion back set
to center set
Open backfiller for FG-3285
Open backmullion for front set
to back set
Open backmullion for back set
to front set
Open backfiller for FG-3281
FG-3286
FG-3285
FG-3285
FG-3285
FG-3285
FG-3282
FG-3281
FG-3281
SERIES 3000 2" X 4-1/2"THERMAL MULTIPLANE VERTICALS
January 2005
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ITEM DESCRIPTIONLENGTH
PCS./BOXPART NO.
24'5
MO678_
24'10
MO679_
24'4
FG3214_
24'4
FG3215_
24'4
FG3301_
24'4
FG3302_
24'4
FG3306_
24'4
FG3307_
24'4
FG3322_
24'4
FG3321_
24'4
FG3300_
24'4
FG3303_
24'4
FG3304_
24'4
FG3305_
Receptor
Receptor face
Center set900 corner
Center set900 corner
(self-mating 1800)
Front set outside 900
back set inside 900 corner
900 Corner(mates w/FG-3301)
Front set inside 900
back set outside 900 corner
(req. 2 each corner)
900 Corner matesw/FG-3306
(req. 2 each corner)
Center set 1350 corner
Center set 1350
corner filler(2 per corner)
Front set 1350 outside
back set 1350 inside corner
(2 per corner)
Front set 1350 insideback set 1350
outside corner
1350 corner matesw/FG-3303
1350 filler forFG-3303/3304
MO-678
FG-3302
FG-3301
FG-3215
FG-3214
MO-679
FG-3306
FG-3307
FG-3303
FG-3300
FG-3321
3322
FG-3305
FG-3304
SERIES 3000 2" X 4-1/2"THERMAL AUXILIARY EXTRUSIONS
ITEM DESCRIPTION PCS.BOX
300'
300'
300'
300'
300'
500'
250'
100'
100'
100
100
100
100
100'
V-11
FL-66
FG-3129
FG-1134
FG-1133
WP-084
D-125
CW-998
WP-083
HP-92
FG-3221
FG-3278
FG-3220
FG-3146
Butt GlazeSpacer
Heavy gasket
5/8"Glazing gasket
Light gasket
Spacer gasket for slot/non-thermal expansion mullion
& head receptors
Spacer gasket forthermal expansion
mullion
Weathering gasketfor airtight applica-
tions
Weathering fordoorstops
Weathering for dou-ble acting headers
Setting blockFG-3142 and 3161
Setting blockFG-3197, 3198 and
FG-3280
Setting block forfront & back set high
sidelite base
Inside glaze settingblock for FG-3197
Setting block forFG-3155 and 3163
stacked
250'SHP-30066
1"Glazing gasket
SERIES 3000 ACCESSORIES
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ITEM DESCRIPTION PCS.BOX
Setting block forFG-3157,
FG-3293, FG-3294
Tape water diverterfor slotted system
Water diverter forcenter set outside
glazed and all frontset and back/setWater diverter for
center setinside glazed
Splice forFG-2169
Splice forFG-3127
Splice forFG-3223
End damfor FG-2169
End damfor FG-3217/
FG-3223
Joint sealant tape1/8" X 1/2"
Jamb support foranchors, slotted sys-
tem only
Vinyl filler for caulkstop 12'
Vinyl pocket filler forwindow applications
12'
200
50
50
100
10
10
10
20
20
30'
20
10
10
FG-2000-FP-7
FG-1000-FP-4/5
FG-1000-FP-2
4516-1
HP-17
SM-5601
FG-3000-FP-4
FG-2000-FP-4
FG-3000-FP-9/10
FG-3000-FP-11
FG-3218
FG-2188
FG-3046
FG3000-FP-30
Butt GlazeHorizontal
Shear BlockButt GlazeHorizontal
Water Diverter50
20
FG3000-FP-33
SERIES 3000 ACCESSORIES
ITEM DESCRIPTION PCS.BOX
Shear block forFG-3142 and FG-3161
(screws included)
Shear block forFG-3155 door header
Shear block forFG-3160 and FG-3196
door header(screws included)
Shear block forFG-3280
Shear block forFG-3291/3293/3294
Shear block forFG-3296
Shear block forFG-3103 header(screws included)Shear block for
FG-3192 horizontal(screws included)
Mullion anchor athead for FG-3190
and FG-3203
Anchor forFG-3161-S sill
Sill anchor forFG-3161
Sill anchorfor FG-3217inside glazed
Sill anchorfor FG-3223thermal slot
outside glazed slottedSill anchor for
FG-3223 thermalslot-inside glazed
20
20
20
20
20
20
20
20
20
20
20
20
20
20
FG-3000-FP-30
FG-3000-FP-29
AC-107-1
FG-3100-FP-1
AC-119-1
AC-108-1
FG-3100-FP-2
AC-121-1
AC-122-1
FG-3000-FP-31
FG-3000-FP-13
FG-3000-FP-14
FG-3000-FP-3
FG-2000-FP-3
SERIES 3000 ACCESSORIES
January 2005
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ITEM DESCRIPTION PCS.BOX
Sill anchorfor FG-3223
thermal inside glazedSill anchor
for FG-3223outside glazed
Sill anchorfor FG-3280
Sill anchorisolator for
back set only
Sill anchorfor FG-3332sidelite base
Spring clip forDS-1 & DS-108
#14 X 1" H.H.S.T.S.Assembly screw
#14 X 1-3/4"P.F.H.W.S.
anchors FG thrupocket
#14 X 1"plastic plug
3/16" dia. X 7/16"Drive rivet anchors
SC-1 clip
#10 X 3/4" P.P.H.attaches sill to
sill anchorDrill fixture for screw
spline assemblyFG-3103, 3142, 3161Drill fixture for shear
block assemblyAC-119-1 & AC-108-
20
20
20
20
20
100
100
100
100
100
200
200
200
1
1
#10 X 2" PFHattachesDS-104
FS-201CLR.
FS-201BRZ.
FG-3000-FP-28
FG-3000-FP-27
FG-3000-FP-15
FG-3000-FP-12
FG-3000-FP-32
FS-15
FS-12
FS-10
FS-8
SC-1
DJ-6
DJ-5
FS-201
FS-6
SERIES 3000 ACCESSORIESGLASS SIZE ADAPTOR GASKETS
1/4" FG-3194 FG-1133 BOTH SIDES
5/16" FG-3236 FL-66 BOTH SIDES
3/8" FG-3236 FG-1133 & FL-66
7/16" FG-3236 FG-1133 BOTH SIDES
1/2" FG-3237 FL-66 BOTH SIDES
9/16" FG-3237 FG-1133 & FL-66
5/8" FG-3237 FG-1133 BOTH SIDES
11/16" FG-3237 FG-1133 & FG-1134
3/4" FG-3237 FL-1134 BOTH SIDES
13/16" N/A NOT AVAILABLE
7/8" NONE FG-66 BOTH SIDES
15/16" NONE FL-1133 & FL-66
1" NONE FG-1133 BOTH SIDES
1-1/16" NONE FG-1133 & FG-1134
1-1/8" NONE FG-1134 BOTH SIDES
INFILL THICKNESS OPTIONS
January 2005
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AC-119-1 PART #: 6295
AC-119-1 PART #: 6295
*AC-108-1 PART #: 6533
FG-3103
FG-3142
FG-3161
FS-7FS-6
FS-6
*AC-119-1 PART #: 6295
*AC-119-1 PART #: 6295
TYP. #25TAP HOLE
ROLLPIN
*AC-108-1 PART #: 653
11/32"
1-3/4"
1-1/4"
1-1/4"
11/32"
7/16"
7/16"
ROLLPIN
TYP.
2"TYP.
F L U S H G L A Z E S E R I E S 3 0 0 0 I N S T A L L A T I O N M A N U A L
Phone: 972-551-6100Fax: 972-551-6264January 2005