fluidtrol · standard baskets are manufactured of heavy gauge pvdf with 1/4” or 1/8”...

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Fluidtrol P-Series FRP Strainer P-Series Strainers are made from a highly corrosion resistant pipe sys- tem with reinforced chemical resis- tant barrier. Strainers are fabricated with pre- mium resins-Derakane 411 or Hetron 922. P-Series Strainers are recom- mended for use in a wide range of moderate to aggressive corrosion environments. Material Features Integral corrosion resistant liner Bisphenol A vinyl ester resin throughout corrosion liner and structure 50 to 150 psi rating Joining with Tapered Adhesive, Butt & Wrap, or O-Ring joints U.V. protected Optional fire retardant resins Temperature limitation of 180 deg. F (82 deg. C) Fluidtrol H-Series FRP Strainer H- Series Strainers have enhanced corrosion resistance for high temp. environments up to 200 deg. F. It has improved resistance to strong acids, solvents, and oxidizing agents. Strainers are fabricated with pre- mium resins- Derakane 470 or Hetron 970. H-Series Strainers are recom- mended for hot concentrated HCl and has been used extensively in mineral process industry applica- tions. Material Features Custom designed corrosion barri- ers Elevated temperature performance Enhanced solvent resistance Bisphenol A vinyl ester or epoxy Novolac vinyl ester resin 50 to 150 psi rating Joining with Tapered Adhesive or Butt & Wrap joints U.V. protected Optional fire retardant resins Temperature limitation of 220 deg. F (104 deg. C) Fluidtrol A-Series FRP Strainer A-Series Strainers have enhanced resistance to erosive slurries and is the standard material used in Flue Gas Desulphurization (FGD) pro- jects worldwide for over 35 years. The material of construction of these strainers out-perform standard FRP, Rubber Lined Carbon Steel, and Alloy piping in fine particle slurries including limestone, gyp- sum, & lime). Strainers are fabri- cated with premium resins- Derakane 411 or 470, Hetron 922 or 970. Strainers shall have a nominal 110 mil abrasion/corrosion barrier comprised glass in a spe- cially formulated abrasion resistant resin matrix. Material Features Integral abrasion resistant liner Resistant to chlorides and fluo- rides 50 to 150 psi rating Joining with Tapered Adhesive and Butt & Wrap joints U.V. protected Optional fire retardant resins Temperature limitation of 180 deg. F (82 deg. C) F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 05-444-9355 (P) • 205-444-9356 (F) • www.fluidtrol.com 1 Process Technologies, Inc. FLUIDTROL

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Page 1: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

Fluidtrol P-Series FRP Strainer

P-Series Strainers are made from a highly corrosion resistant pipe sys-tem with reinforced chemical resis-tant barrier.

Strainers are fabricated with pre-mium resins-Derakane 411 or Hetron 922.

P-Series Strainers are recom-mended for use in a wide range of moderate to aggressive corrosion

environments.

Material Features

• Integral corrosion resistant liner• Bisphenol A vinyl ester resin

throughout corrosion liner andstructure

• 50 to 150 psi rating• Joining with Tapered Adhesive,

Butt & Wrap, or O-Ring joints• U.V. protected• Optional fire retardant resins• Temperature limitation of 180

deg. F (82 deg. C)

Fluidtrol H-Series FRP Strainer

H- Series Strainers have enhanced corrosion resistance for high temp. environments up to 200 deg. F.  It has improved resistance to strong acids, solvents, and oxidizing agents.

Strainers are fabricated with pre-mium resins- Derakane 470 or Hetron 970.

H-Series Strainers are recom-mended for hot concentrated HCl and has been used extensively in mineral process industry applica-tions.

Material Features

• Custom designed corrosion barri-ers

• Elevated temperature performance• Enhanced solvent resistance• Bisphenol A vinyl ester or epoxy

Novolac vinyl ester resin• 50 to 150 psi rating• Joining with Tapered Adhesive or

Butt & Wrap joints• U.V. protected• Optional fire retardant resins• Temperature limitation of 220

deg. F (104 deg. C)

Fluidtrol A-Series FRP Strainer

A-Series Strainers have enhanced resistance to erosive slurries and is the standard material used in Flue Gas Desulphurization (FGD) pro-jects worldwide for over 35 years. The material of construction of these strainers out-perform standard FRP, Rubber Lined Carbon Steel, and Alloy piping in fine particle slurries including limestone, gyp-sum, & lime). Strainers are fabri-cated with premium resins- Derakane 411 or 470, Hetron 922 or 970. Strainers shall have a nominal 110 mil abrasion/corrosion barrier comprised glass in a spe-cially formulated abrasion resistant resin matrix.

Material Features

• Integral abrasion resistant  liner• Resistant to chlorides and fluo-

rides• 50 to 150 psi rating• Joining with Tapered Adhesive

and Butt & Wrap joints• U.V. protected• Optional fire retardant resins• Temperature limitation of 180

deg. F (82 deg. C)

F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 0 5 - 4 4 4 - 9 3 5 5 ( P ) • 2 0 5 - 4 4 4 - 9 3 5 6 ( F ) • w w w . f l u i d t r o l . c o m

1

Process Technologies, Inc.

FLUIDTROL

Page 2: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

FRP Series Basket StrainersAll Fluidtrol Strainers are manufactured from premium resins and feature 5 part construction:• Two Chemical Barriers: Nominal thickness 10 mils of Nexus veil, 90% resin to 10% reinforcement.

(Layers 1 & 4)• Anti-wicking barrier: 100 mil of chopped strand glass, 75% resin to 25% reinforcement. (Layer 2)• Structural Layer: Filament wound continuous roving, wind angle 55 deg: 30% resin to 70% rein-

forcement. (Layer 3)• Exterior Protection: Polyester resin gel coating: 10 mil thickness. (Layer 5)

This construction offers the finest in chemical and impact resistance. Various resins and matrices are used to achieve different strainer criteria. Please see comparison of P, H and A-Series FRP Strainers for details.

Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy baskets are also available. Mesh liners are available of PP, PVDF, ETFE, Polyester as well as metallic screens.

-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐-­‐

!

P SERIES STRAINERSS STRAINERSFRP SER RSFRP SERIES STRSize FRP StrainerFRP StrainerFRP StrainerSize

P-Series H-Series A-Series

2” SSP184002031 SSH184002031 SSA184002031

3” SSP184003031 SSH184003031 SSA184003031

4” SSP184004031 SSH184004031 SSA184004031

5” SSP184005031 SSH184005031 SSA184005031

6” SSP184006031 SSH184006031 SSA184006031

8” SSP184008031 SSH184008031 SSA184008031

10” SSP184010031 SSH184010031 SSA184010031

12” SSP184012031 SSH184012031 SSA184012031

2

Process Technologies, Inc.

FLUIDTROL

F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 0 5 - 4 4 4 - 9 3 5 5 ( P ) • 2 0 5 - 4 4 4 - 9 3 5 6 ( F ) • w w w . f l u i d t r o l . c o m

ABOVE MODEL NUMBERS REFLECT STANDARD 1/4" PERFORATED PVDF BASKET

SSP Series FRP Strainer with T-Handle Lid Closure Assembly. This easy-off lid reduces pressure rating.

Page 3: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

Charts to predict pressure drop of strainers.Fluidtrol provides pressure drop charts for strainers in the specific applications they are to be used for. Variables such as perforation size (open area), flow and basket fouling percentage are factored. Pressure Drop Charts will be furnished for all applications- in the design or construction phase- upon request.

FLUIDTROL PROCESS TECHNOLOGIES

205-444-9355 fax 205-444-9356

GENERAL SEVERE SERVICE WYE STRAINERS PRESSURE

DROP vs FLOW & FOULING DATA SHEET

CUSTOMER / JOB DATA

ACCT NO: JOB NAME: 1/1/07

CUSTOMER: Example JOB ADDRESS:

ADDRESS:

JOB NUMBER:

STRAINER / SERVICE DATACONSTRUCTION SERVICE

SIZE: 8 IN ANSI FLUID: Water

BODY MAT'L: FRP- Vinyl Ester MIN FLOW: 700

MAX FLOW: 1000BASKET MAT'L: PVDF

PERFORATIONS: 1/8" w/ 3/16" Stag. Centers

OP. TEMP: 70 F

% OPEN AREA; 40 OP. PRESS: 75 PSI

% FOULED PRESSURE DROP (PSI) at PRESSURE DROP vs FLOW RATE 0% FOULING

700 gpm 1000 gpm FLOW RATE PRESS DROP (PSI)

0 0.43 0.89 700 0.43

10 0.55 1.13 730 0.47

20 0.72 1.48 760 0.51

30 0.97 1.99 790 0.55

40 1.37 2.79 820 0.60

50 2.03 4.14 850 0.64

60 3.26 6.65 880 0.69

70 5.95 12.15 910 0.73

940 0.78

1000 0.89

THE ABOVE VALUE ARE PROVIDED FOR REFERENCE ONLY

ACTUAL PRESSURE DROP MAY VARY DEPENDING ON INSTALLATION

0.10

1.00

10.00

100.00

0 10 20 30 40 50 60 70 80% BASKET FOULING

PR

ES

SU

RE

DR

OP

(P

SI)

700 gpm 1000 gpm

0.10

1.00

700 730 760 790 820 850 880 910 940 1000FLOW RATE (GPM)

PR

ES

SU

RE

DR

OP

(P

SI)

3

Process Technologies, Inc.

FLUIDTROL

F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 0 5 - 4 4 4 - 9 3 5 5 ( P ) • 2 0 5 - 4 4 4 - 9 3 5 6 ( F ) • w w w . f l u i d t r o l . c o m

Page 4: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

SPC-FRP-501 Fluidtrol Process Technologies, Inc. Page 1

SPC-FRP-501: SPECIFICATION FOR FIBERGLASS REINFORCED PLASTIC (FRP) BASKET STRAINERS IN CORROSIVE PIPING

SYSTEM- P SERIES

1. SCOPE

The fiberglass reinforced plastic basket strainer shall be designed for continuous contact with corrosive fluids operating at elevated temperature and pressures. These strainers are designed for maximum resistance to austere environments without sacrificing ergonomics for maintenance personnel. Baskets are designed to remove foreign particulate that could damage pump impellers or foul process equipment.

2. DESIGN REQUIREMENTS2.1. Configuration

2.1.1. Strainer type shall be flanged basket. 2.1.2. Standard configuration is in-line. Other configurations may incur additional

pressure drop. 2.1.3. Interface dimensions shall be interchangeable with Fluidtrol P series design

shown in table below to minimize installation costs. Standard dimensions may not meet ASME BPVC vessel nozzle minimum length. Deviation from dimension A can be made to meet customer facility code requirements.

2.2. Flanges 2.2.1. Flanges shall be ASME/ANSI 16.5 Class 150 and manufactured per PS-15-69 and

ASTM D5421. 2.2.2. Flange bolt holes are spot faced and coated with resin. 2.2.3. Drain flange shall be a minimum of ½” diameter.

2.3. Basket 2.3.1. Basket material shall be PVDF with 1/4” perforation on 3/8” centers. 2.3.2. Basket shall have handle attached to body, capable of holding 50lbs of debris. 2.3.3. Basket shall be able to withstand 5 psi pressure drop across the perforated wall. 2.3.4. Basket open area shall be 10 times greater than influent cross-section area.

Standard Dimensions Strainer A B C

2” 11” 10.5” 18.5” 3” 11” 10.5” 18.5” 4” 13.75” 11.625” 21.25” 5” 17” 16” 25” 6” 18” 16” 26.5” 8” 20” 21.5” 34.5”

10” 22” 23” 37.5” 12” 27.5” 31.625” 46.75” 14” 35” 32.5” 49”

Page 5: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

SPC-FRP-501 Fluidtrol Process Technologies, Inc. Page 2

2.4. Basket Maintenance 2.4.1. The basket access lid shall be a coated FRP blind flange manufactured to

PS-15-69 and ASTM D5421. External coating shall match the body coating. 2.4.2. Basket shall be suspended to ensure basket seals with basket flange. 2.4.3. Optional vent plug shall allow for gas removal without lid removal. 2.4.4. Drains shall be minimum 1 inch off floor to prevent debris plugging the drain.

2.5. Operating Conditions 2.5.1. Normal operating temperature is 75 deg F with no effect on longevity. 2.5.2. Maximum fluid temperature shall be 180 deg F with reduced longevity.

2.6. Pressure Rating 2.6.1. The shell and head thickness shall be at least 2 times greater than the minimum

thickness specified using ASME BPVC SEC X design equations for FRP vessels. 2.6.2. Hydrostatic testing of strainer at 150 psig shall be conducted on every unit.

2.7. Materials of Construction 2.7.1. Gaskets shall be EPDM. 2.7.2. Resin shall be Vinyl Ester: Derakane 41, Hetron 922, or equal. 2.7.3. Strainers shall have a shell fabricated from FRP filament wound pipe per

ASTM-D2996 or be constructed with hand layup process per PS-15-69 to meet a pressure rating of 150 psi at a fluid temperature of 220 °F.

2.7.4. The body shall have a 100 mil chemical resistant liner with 10% glass content, an anti-wicking layer of chopped mats with 25% glass content, and a structural filament wound layer with up to 65% glass content.

2.7.5. Exterior coating shall have a minimum 10 mil layer of unsaturated polyester resin based, high quality gel coat with UV protective inhibitors to maximize service life.

3. MANUFACTURER3.1. Manufacturer shall have minimum five year service history in industry.3.2. Manufacturer shall maintain as-built dimensions of each strainer.3.3. Manufacturer shall be ISO 9001:2008 Certified.3.4. Manufacturer shall supply minimum one year warranty on lids, baskets, and gaskets to

cover defect in material or workmanship. 3.5. Manufacturer shall supply minimum five year warranty on FRP shell to cover defect in

material or workmanship. 3.6. Known Approved manufacturers

3.6.1. Fluidtrol Process Technologies, Inc. www.fluidtrol.com

Page 6: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

Strainer Specification Tables

Getting as much information available during the initial stages of a strainer design is critical. We do

understand how design criteria changes as projects develop and we are very reactive to these variations.

The information in the tables to the right will most likely not be com-pletely available at the onset of a

project, but should be filled out as well as possible for optimal strainer design.

FLUID CHARACTERISTICSFLUID CHARACTERISTICSFLUID CHARACTERISTICS

Composition

Operating Temperature F

Operating Pressure PSI

Viscosity Centipoise

Specific Gravity SG

Minimum Size to Filter Mesh, Micron, Inch or MM

Allowable Pressure Drop PSI- Clean Basket

Flow Rate GPM

STRAINER CHARACTERISTICSSTRAINER CHARACTERISTICS

Type of Strainer

Size

Designed Flow Rate

Design Pressure

Maximum Temperature

Maximum Pressure

Housing Material

Gasket Material

Liner Material

Drain Size/Type

End Connections

Vent Size/Type

Pressure Taps

Model Number

Date of Manufacture

Serial Number

Strainer IdentificationAll strainers are given a serial num-ber for future reference and this is affixed to each strainer that leaves the factory. Substantial records are kept at the factory for future refer-ence. Therefore, in the event the end user needs assistance, parts or re-placement, Fluidtrol is able to iden-tify the exact strainer in question by referencing this. Even special cir-cumstances of each individual unit

6

Process Technologies, Inc.

FLUIDTROL

F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 0 5 - 4 4 4 - 9 3 5 5 ( P ) • 2 0 5 - 4 4 4 - 9 3 5 6 ( F ) • w w w . f l u i d t r o l . c o m

Page 7: FLUIDTROL · Standard baskets are manufactured of heavy gauge PVDF with 1/4” or 1/8” perforations. Stainless, titanium, monel or hastalloy ... The fiberglass reinforced plastic

xxx x x xxx x x x

FRP Series Strainer Part Codes

SSP1- STANDARD VINYL ESTER- D411 / H922SSH1- HIGH TEMP VINYL ESTER- D470 / H970 SSA1- ABRASION RESISTANT VINYL ESTER SSP2- SSP SERIES DUPLEX

SSH2- SSH SERIES DUPLEX

Housing Material Code:

1-PVC

2-CPVC

3-PP

4-PVDF

5- HALAR

6- 304 SS (specify 316)

7-MONEL

8-FRP

Strainer Size Code:

005-1/2"

010-1"

015-1-1/2"

020-2"

030-3"

040-4"

060-6"

080-8"

100-10"

120-12"

Basket Perforation Code:

0-1/4" HOLES ON 3/8" STAGGERED CENTERS 1-1/8" HOLES ON 3/16" STAGGERED CENTERS

2-3/16" HOLES ON 1/4" STAGGERED CENTERS 3-5/32" HOLES ON 3/16" STAGGERED CENTERS4-1/16" HOLES ON 3/32" STAGGERED CENTERS5-SPECIAL PERF OR MESH LINER (SPECIFY)

LINE END CONNECTION CODE:

1-SOCKET

2-SPIGOT

3-FLANGED4-THREADED

Strainer Configuration Code:

1-IN-LINE2-OFF-SET

3-ANGLED OFF-SET

4-BOOT

5-OPPOSITE ANGLE OFFSET

6-SPECIAL

7-WYE

Basket Material Code:

1-PVC

2-CPVC

3-PP

4-PVDF

6-304 STAINESS (specify 316 SS)

7-MONEL

8-HASTELLOY

9-CARBON STEEL

5-HALAR 10-TITANIUM

SS- FRP SERIES STRAINER PART NUMBER CODE

7

*BOLD - STANDARD SELECTION FOR THE FRP SERIES

Process Technologies, Inc.

FLUIDTROL

F l u i d t r o l P r o c e s s T e c h n o l o g i e s , I n c . • 3460 STANWOOD BLVD • HUNTSVILLE , A L 35811 • 2 0 5 - 4 4 4 - 9 3 5 5 ( P ) • 2 0 5 - 4 4 4 - 9 3 5 6 ( F ) • w w w . f l u i d t r o l . c o m