flow-x brochure 20080926

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  • 8/12/2019 Flow-X Brochure 20080926

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    www.spiritIT.nl

    Photography by Norbert van Onna Spirit Flow Suite, eXLerate and Flow-X are registered trademarks of Spirit Holding b.v.

    Flow-Xseriesflow computers

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    Versatile conceptN e x t Ge n e r a t i o n t e ch n o l o g y

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    The Flow-X series of flow computers

    offer a sophisticated concept in

    which advanced measurement

    technology and fast digital signal

    processing are combined with state-

    of-the-art processing power,

    versatile data communication and

    high capacity storage, resulting in

    the ideal platform for even the most

    demanding flow measurement

    applications.

    The Flow-X series are designed for

    reliability in high-end gas- and liquid

    applications, and includes all relevant

    API, AGA, ISO, IP and many other

    measurement standards, in a versatile,

    familiar, intuitive and free configurable

    software environment.

    The Flow-X series are based on powerful

    single stream modules which are

    combined in a number of differentcasings, for different application types.

    A Flow-X/M stream module comprises an

    impressive number of inputs, outputs,

    communication interfaces and other

    hardware for real-time digital and analog

    signal processing for one metering

    stream, with cycle times up to 250ms.

    Flexibility with various Enclosures

    Flow-X/M stream modules are used in a

    specific enclosure, ranging from a single

    stream DIN-rail mountable device with

    screw terminals for field connections,

    to a convenient multi-stream panel

    mounted flow computer with a 7 inch

    large color touch-screen for more

    demanding applications. The 19 inch

    rack enclosure for up to 8 stream

    modules allows compact cabinet design,

    ideal for off-shore platforms or other

    space limited systems.

    Supported Products

    The Flow-X series support but are not

    limited to crude oils, natural gas, NGLs,

    LPGs, refined products, special gases,

    and steam. Either liquid or gas may be

    combined in multi-stream applications.

    Connectivity

    Free-configurable digital communication

    interfacing is implemented for ultrasonic

    flow meters, gas chromatographs, HART

    transmitters and other metering equip-

    ment utilizing various communication

    protocols for flexible usage no

    firmware programming is required.

    Design, Production & Assembly

    Modern, fully automated production &

    assembly lines and automated calibration

    procedures are used to ensure top

    quality of the electronic boards.

    All models have passed the highest

    degree of quality testing, both during the

    design phase as well as during

    production, including HALT and HASS

    testing; assembly is completed for each

    model with a significant burn-in period.

    Features further include:

    True Level A pulse integrity verifi-

    cation utilizing the on-board

    programmable hardware (FPGA).

    No totalizer rollovers through high

    speed 64-bit counters.

    High temperature range (0-60C)

    for modules while retaining highest

    accuracy of 0.008% FS.

    No DIP-switches, no jumpers, no

    fuses.

    Prover support with uni-directional,

    bi-directional, compact prover,

    master meter, with dual

    chronometry and pulse interpolation

    with 64-bit high-speed counters.

    PID & valve control, prove control,

    batch control, and sampler control.

    Full support for redundancy built-in,

    for power supply, Ethernet, and in

    the software.

    Metrology approvals1include MID,

    OIML R-117, and EN-12405. EMC:

    EN 61326-1997 industrial locations,

    and EN 55011.

    On-board storage (1GB) for audit-

    trail, event- and primary data

    logging in each module.

    1Approvals pending at printing of this brochure

    Introduction

    & Key features

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    Expert

    modeconfiguration

    Configuration softwareFo r n o v i ce a n d e x p e r t u s e r s

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    To match the large variety of

    requirements for flow computer

    functionality in todays international

    markets, the Flow-X series are

    accompanied with a superb

    configuration tool based on a totally

    new concept, in which distinct levels

    of expertise for users are

    recognized, ranging from novice

    users right through demanding

    expert level engineers.

    At the basic level, a user can simply

    configure the flow computer by setting

    vital parameters such as meter type and

    Modbus address, whereas an expert user

    is enabled by the software to develop a

    dedicated application utilizing the user-

    friendly and familiar spreadsheet

    oriented development environment.

    Flow Computer Configuration

    Calculations, displays, reports, alarms,

    Modbus or HART communication

    interfaces, and much more can be freely

    defined when needed from a rich

    library of functions and tools.

    Template applications are fully user-

    definable. Predefined configurations

    from a directory of templates can be

    used to easily match existing flow

    computer applications.

    Ready-to-run application templates

    are available for liquid and gas with

    (MID) approval from the Dutch

    Metrology Institute NMi.

    Testing and Debugging

    Transparent local and remote on-line and

    off-line application verification and

    debugging is available on detailed level

    utilizing the application spreadsheet.

    Report and display layouts, including the

    local Flow-X/M LCD display, as well as

    the touch-screen interface can be easily

    simulated, tested & previewed.

    Integration & Connectivity

    Versatile and free configurable communi-cation protocols include Modbus Master &

    Slave, RTU & ASCII, Modbus/TCP Client

    & Server, HART Master, UNIFORM, ASCII

    and other protocols for maximum

    connectivity.

    Easy integration is ensured even with

    complex SCADA / HMI systems. The

    Flow-X series software has a natural fit

    with eXLerate2003 metering

    supervisory software.

    Key Software Features

    Free configurable/programmable

    software platform, with virtually

    unlimited logic and calculations.

    Storage of primary and calculated

    data in historical database for time-

    stamped data retrieval.

    Unlimited number of user-definable

    period and batch totals, and flow

    and time weighted averages.

    Free configurable Modbus data

    packets for all Modbus Master,

    Slave, Client and Server protocols.

    Calibration curves with a virtually

    unlimited number of calibration

    points.

    Multi-lingual interface for touch-

    screen devices with on-line

    language selections.

    Embedded web-server allows for

    fully remote PC based operation.

    Mix of imperial units and metric

    units, and gas and liquid, in any

    combination.

    Secured local & remote upload and

    download of configurations and

    firmware over internet & intranet

    allows true remote support; yet

    tamper-proof under WELMEC 7.2

    specifications.

    Configuration

    Software

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    Flow-X/M modules can be delivered with various mounting assemblies to create a variety of form factors, each

    with specific features for maximum flexibility and many different system architectures. All options require an

    external 24VDC power supply with optional redundant connections.

    Available models include:

    Flow-X/SSingle stream, DIN rail enclosure with direct screw terminals for field

    connections. Interfaces include dual Ethernet with built-in web-server via

    RJ45 connectors. Graphical LCD display with 4 lines for local display of

    measured & calculated data.

    Flow-X/DDual stream, DIN rail enclosure with direct screw terminals for field

    connections. Interfaces as Flow-X/S above.

    Flow computers can be configured as one two-stream system, as two

    separate flow streams, or as a redundant solution.

    Flow-X/PPanel mounted flow computer with up to four streams, and an additional

    station module with a 7 multi-lingual color touch-screen and additional

    serial (3x) and Ethernet interfaces (2x). Flow computer can be used in both

    horizontal and vertical position. Field connections are available in standard

    37-pole en 9-pole D-Sub type connectors.

    Optional i-button available for convenient operator login.

    Flow-X/RRack model with up to 8 streams for dense flow metering systems in 19

    cabinets. Stream modules can be used as 8-stream application, as separate

    streams, or combinations.

    Field connections are available in standard 37-pole D-Sub type connectors;

    Ethernet connections are individually made per stream module via dual

    RJ45 connectors.

    AVAILABLE

    MODELS

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    Library of certified flow calculations for all models:

    AGA3, AGA5, AGA7, AGA8, AGA10. Supports AGA9.

    API chapters 11.1, 11.2, and 21.1, API 2540, API 1952 tables

    ISO 5167 (all editions), ISO 6976 (all editions)

    NX19, SGERG, PTZ, Costald, Peng-Robinson calculations

    GPA 2172 / TP15 / TP16 / TP25 / TP27

    ASME 1967 (IFC-1967) & IAPWS-IF97 steam tables, IAPWS-IF97 steam density

    Batch and period recalculation (meter factor, BS&W, density, etc.)

    Supports all major Ultrasonic Flow Meters (Sick-Maihak, Daniel, Cameron, Elster-Instromet, GE, FMC, Krohne).

    Supports all major gas chromatographs (e.g. ABB, Daniel, Instromet, Siemens).

    Calibration curve up to unlimited number of points (linear and polynome).

    Prover support : uni-directional, bi-directional (2 / 4 detector inputs), compact prover, master meter, dual chronometry, pulse interpolation.

    Unlimited number of period and batch totals and flow and time weighted averages. Periods can be of any type.

    Supports for densitometers and specific gravity transducers (Solartron, Sarasota, UGC).

    PID control, valve control, prove control, batch control, sampler control.

    many more such as ASTM D3588, McCrometer V-Cone, Density of Moist Air, CUSUM transmitter drift detection, and more.

    and all common spreadsheet functions to obtain maximum flexibility.

    Specifications per Flow-X/M flow module:

    Analog inputs Analog transmitter input, high accuracy.

    Input types are 4-20mA, 0-20mA, 0-5V, 1-5V. Accuracy 0.008% FS, resolution 24 bits. Inputs arefully floating (optically isolated).

    6 (1)

    4-wire PRT inputs Resolution 0.02 C for 100 ohms input. Error depending on range:

    0 - 50 C: Error

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    Flow-X series - DIN rail mounted solutions Part ##

    Single stream flow computer enclosure with terminal screw block Flow-X/S

    Dual stream flow computer enclosure with terminal screw block Flow-X/D

    Flow-X series - Panel mounted solutions Part ##

    Panel mounted enclosure with touch screen and station module Flow-X/P0

    Panel mounted enclosure Flow-X/P0 with one single stream module Flow-X/P1

    Panel mounted enclosure Flow-X/PX with two stream modules Flow-X/P2

    Panel mounted enclosure Flow-X/PX with three stream modules Flow-X/P3

    Panel mounted enclosure Flow-X/PX with four stream modules Flow-X/P4

    Panel mounted enclosure with touch screen and station module with i-Button Flow-X/PI0

    Panel mounted enclosure Flow-X/P0 with one single stream module with i-Button Flow-X/PI1

    Panel mounted enclosure Flow-X/PX with two stream modules with i-Button Flow-X/PI2

    Panel mounted enclosure Flow-X/PX with three stream modules with i-Button Flow-X/PI3

    Panel mounted enclosure Flow-X/PX with four stream modules with i-Button Flow-X/PI4

    Flow-X series 19 Rack mounted solutions Part ##

    19" Rack mounted flow computer with 2 streams and enclosure Flow-X/R2

    19" Rack mounted flow computer with 3 streams and enclosure Flow-X/R3

    19" Rack mounted flow computer with 4 streams and enclosure Flow-X/R4

    19" Rack mounted flow computer with 5 streams and enclosure Flow-X/R5

    19" Rack mounted flow computer with 6 streams and enclosure Flow-X/R6

    19" Rack mounted flow computer with 7 streams and enclosure Flow-X/R7

    19" Rack mounted flow computer with 8 streams and enclosure Flow-X/R8

    Flow-X series spare parts Part ##

    Flow-X stream flow computer module (spare part) Flow-X/MFlow-X/S Single stream rail mountable backplane enclosure Flow-X/S-X

    Flow-X/D Dual stream rail mountable backplane enclosure Flow-X/D-X

    Flow-X/R 19 Rack - empty Flow-X/R-X

    Flow-X series software and documentation Part ##

    Flow-X series technical reference manual set Flow-X/MAN

    Flow-X series Basic Mode configuration software license Flow-X/SW-B

    Flow-X series Expert Mode configuration software license Flow-X/SW-A

    Flow-X series Expert Mode configuration software USB dongle Flow-X/SW-D

    SpiritIThas a continuing program of product research and development. Technical specifications and construction may change due toimprovements. This publication serves as general information only and all specifications are subject to confirmation by Spirit IT.

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