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FLORCRAFTTM PRODUCT MANUAL

SKU NUMBER 709-3915

SERIAL NUMBER:

CAUTION: FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL COMPLETELY AND CAREFULLY BEFORE OPERATING THIS 7” HEAVY DUTY WET TILE SAW

SAVE THIS MANUAL FOR FUTURE REFERENCE.

SPECIFICATIONS

Voltage: 120V AC Cycle: 60Hz, single phase Power: 1 HP Motor No-load speed: 3,600 rpm Arbor Size: 7/8” Table Dimensions: 22” x 18” Angle Capability: 0-45 Degrees Depth of Cut: 1-1/15” Weight: 43 lbs

ALWAYS WEAR ANSI Z87.1 APPROVED EYE PROTECTION!

7” HEAVY DUTY TILE SAW . Operation . Parts List and Diagram For questions or problems please call our customer service line at (888) 315-3080 M-F 8-5 Central Time.

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GENERAL SAFETY INSTRUCTIONS WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in electrical shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS WORK AREA

Keep your work area clear, clean and well lit. Cluttered work surfaces and dark areas invite accidents. Keep people not involved in the work, especially children away from the work area while operating a power

tool. Distractions can cause you to lose control of the tool. Do not operate power tools in an unsafe environment such as explosive atmosphere, flammable liquids, gasses

and dust. A spark created by a power tool may ignite the fumes or dust. ELECTRICAL SAFETY

Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plug. Check with a qualified electrician if you are in doubt whether the outlet is properly grounded. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.

Avoid body contact with grounded surfaces such as radiators, pipes, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.

Do not operate power tools in the rain or wet conditions. Water entering a power tool increases the risk of electrical shock.

Do not stress the power cord. Never carry the power tool by the cord or disconnect the plug from the receptacle by yanking on the cord. Keep cord away from sharp edges, heat, solvents and oil. Replace damaged cord immediately. Damaged cords increase the risk of electrical shock.

Use outdoor extension cords when operating the power tool outside. Outdoor power cords are marked “W-A” or “W” and are rated for outdoor use. These cords reduce the risk of electrical shock.

GROUNDING INSTRUCTIONS

Know your power tool. Read the operator’s manual carefully. Learn the application and limitations as well as specific potential hazards related to this tool.

Keep guards in place and in working order. Never operate the tool with any guard or cover removed. Make sure all

guards are operating properly before each use.

Remove adjusting keys & wrenches. Form a habit of checking to see keys and adjusting wrenches are removed from tool before turning it on.

Keep work area clean. Cluttered work areas and work benches invite accidents.

Do not use in dangerous environments. Do not use power tools near gasoline or other flammable liquids, in damp or

wet locations or expose them to rain. Keep work area well lighted.

Keep children and visitors away. All visitors should wear ANSI-Z87.1 approved safety glasses and be kept a safe distance from work area.

Make workshop childproof with padlocks, master switches, or by removing starter keys.

Don’t force the tool. It will do the job better and safer at the rate for which it was designed.

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Use the right tool. Do not force the tool or attachment to do a job for which it was not designed.

Wear proper apparel. Do not wear loose clothing, neckties, or jewelry that can get caught in the tool’s moving parts and cause personal injury. Non-slip footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.

Always wear ANSI-Z87.1 approved safety glasses with side shields. Everyday eyeglasses have only

impact-resistant lenses; they are NOT safety glasses.

Secure work. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate the tool.

Do not overreach. Keep proper footing and balance at all times.

Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for

lubricating and changing accessories.

Disconnect all tools. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc, all tools should be disconnected from power source.

Reduce the risk of unintentional starting. Be sure switch is off when plugging in.

Use recommended accessories. Consult the operator’s manual for recommended accessories. The use of improper

accessories may cause risk of injury.

Never stand on tool. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.

Direction of feed. Feed work into a blade or cutter against the direction or rotation of the blade or cutter only

Never leave tool running unattended. Turn power off. Don’t leave tool until it comes to a complete stop.

Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

Protect your hearing. Wear hearing protection during extended periods of operation.

Keep tools dry, clean, and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids,

gasoline, petroleum-based products, or any solvents to clean tool.

Never use in an explosive atmosphere. Normal sparking of the motor could ignite fumes.

Allow the motor to come up to full speed before starting a cut to avoid binding or stalling

PROTECT YOUR LUNGS. Wear a face or dust mask if the operation is dusty.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area, and work with approved safety equipment, such as those dust mask that are specially designed to filter out microscopic particles.

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Guard against electrical shock by preventing body contact with grounded surfaces. For example: pipes, radiators,

ranges, refrigerator enclosures.

Inspect tool cords and extension cords periodically and, if damaged, have repaired by a qualified service technician. Stay constantly aware of cord location and keep it away from the rotating wheel.

Use only outdoor extension cords with approved ground connection that are intended for use outdoors and so

marked.

Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the blade. ALWAYS make sure you have good balance.

Do not use tool if switch does not turn it on and off. Have defective switches replaced by an authorized service

center.

Replacement parts. All repairs, whether electrical or mechanical, should be made by a qualified service technician at an authorized service center.

WARNING: when servicing, use only identical FLORCRAFTTM replacement parts. Use of any other part may

create a hazard or cause product damage.

Keep hands away from cutting area. Do not hand hold pieces so small that your fingers go under the blade guard.

Do not reach underneath work or in blade cutting path with your hands and fingers for any reason.

Before making a cut, be sure all adjustments are secure.

Always support large work pieces while cutting to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting large or heavy boards.

Do not remove jammed cutoff pieces until blade has stopped.

Never start the tool when the blade is in contact with the work piece.

Never touch blade or other moving parts during use.

Before changing the setup, removing covers, guards or blades, unplug the saw and remove the switch key.

Always turn off saw before disconnecting it to avoid accidental starting when reconnecting to a power source.

DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDICATION THAT MAY IMPAIR YOUR JUDGMENT OR CONTROL!

Stay alert and exercise control. Watch what you are doing and use common sense. DO NOT operate tool when you are tired. DO NOT RUSH!

Make sure work area has ample lighting to see the work and that no obstructions will interfere with safe operation

BEFORE performing any work using your saw.

Save these instructions. Refer to them frequently and use them to instruct other users. If you loan someone this tool, loan them these instructions also.

Use the proper extension cord. Make sure your extension cord is in good condition. When using an extension cord,

be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 16 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Don’t abuse cord. Never carry tool by the cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.

EXTENSION CORDS In the event of a malfunction or breakdown, grounding provides a path or least resistance for electric current and reduces the risk of electrical shock. Tools equipped with an electrical cord having an equipment-grounding conductor must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided in any way. If the plug does not fit the outlet, have the proper outlet installed by a qualified electrician. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out; use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only three (3) wire extension cords that have three (3) prong grounding plugs, and three (3) pole receptacles that accept the tool’s plug.

AMERICAN WIRE GAUGE RATING CHART

EXTENSION CORD 25 50 75 100 125 150 175 200 LENGTH (FEET)

AMPS AWG

0 to 10.0 18 18 16 16 14 14 12 12 10.1 to 13.0 16 16 14 14 14 12 12 12 13.1 to 15 14 12 12 12 12 12 12 -- 15 to 18 14 12 12 12 12 12 -- --

GROUNDING INSTRUCTIONS Tools with three (3) wire grounding plugs (A-in illustration on page 11) is intended for use on a circuit that has an outlet that looks like (B) in the illustrated an adapter (D) may be used to connect this plug to a two (2) pole outlet (C) if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear or wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

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UNPACKING WARNING: to prevent accidental starting that could cause possible serious personal injury, assemble all parts to your saw before connecting it to power supply. Saw should never be connected to power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use. WARNING: if any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

Do not discard the packing materials until you have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw

NOTE: if any parts are damaged or missing, do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly.

SPECIFIC SAFETY RULES FOR THE TILE SAW 1. Maintain labels and nameplates on the Tile Saw. These carry important information. If unreadable or missing,

contact FLORCRAFTTM for a replacement. 2. Always wear ANSI approved safety impact eye goggles and heavy work gloves when using the Tile Saw. Using

personal safety devices reduce the risk for injury. Safety impact eye goggles and heavy work gloves are available from FLORCRAFTTM.

3. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location.

4. Always keep the extension cord away from moving parts on the tool. 5. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the Tile Saw 6. Do not force the Tile Saw. This tool will do the work better and safer at the speed and capacity for which it was

designed. 7. Never leave the Tile Saw unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it

from its electrical outlet before leaving. 8. Always unplug the Tile Saw from its electrical outlet before performing any inspection, maintenance, or

cleaning procedures. 9. This product must continuously run with cold water. Never use hot water. 10. WARNING! Keeps hands and fingers away from cutting area and Saw Blade. Use an appropriate “push stick”

(not included) when necessary. 11. Check Blade Guard for proper forward/backward movement before each use. Do not operate the Tile Saw if

the Blade Guard does not move freely. Make sure the Blade Guard moves freely and does not touch the Saw Blade or any other part of the Saw, in all angles and depths of cut.

12. Make sure the Tile Saw is located on a flat, level, sturdy surface capable of supporting the weight of the Saw and workpieces.

13. Always use Diamond Saw Blades with a 7” diameter, 7/8” round arbor hole, and rated at 3600 RPM or greater.

14. Use the Tile Saw only for cutting ceramic tile, quarry tile, marble, terra cotta, and slate with a maximum thickness of 1-1/8” if cutting at a 90 degree angle or 1” if cutting at a 45 degree angle.

15. Do not use the Tile Saw for cutting metals or for cutting curves. This may cause the Saw Blade to break and/or reduce its service life.

16. Make sure the Saw Blade is wet at all times when cutting.

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17. To reduce the risk of electrocution, keep all electrical connections dry and off the ground. Do not touch the plug with wet hands.

18. To avoid the possibility of the appliance plug or receptacle getting wet, position the Tile Saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug. Always arrange a “drip loop” in the Power Cord connecting the Tile Saw to a 120 volt, grounded, electrical outlet. A drip loop is that part of the Power Cord below the level of the outlet, or the connector if an extension cord is used, to prevent water traveling along the Power Cord and coming in contact with the outlet. If the Power Plug or electrical outlet does get wet, do not unplug the Power Cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then, unplug and examine for presence of water in the outlet.

19. If the plug or receptacle does get wet, do not unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

20. Do not handle the Power Switch with wet hands. 21. To avoid accidental injury, always wear heavy duty work gloves when changing the Saw Blade. 22. This Tile Saw must be plugged into a GFCI (Ground Fault Circuit Interrupter) outlet. Failure to do so can

cause shock resulting in serious injury or death. Have a qualified electrician install a GFCI outlet for you. 23. Never run the Tile Saw without a water supply. Running the unit without a water supply will cause irreparable

damage to the Pump. 24. Make sure the water supply used for the Tile Saw is not dirty, sandy, and does not contain any corrosive

chemical products. 25. Make sure to change the water when necessary while in use and rinse out the Tub after every use. 26. Always keep the water level at the recommended level. Fill the Tank with enough water so that the Pump is about

3/4 completely submerged, but not so much water that the Tank overflows. 27. Avoid splashing water on the Motor, Power Switch, Power Cord, or any other electrical component. Make sure

to stand on a dry, insulated surface such as a rubber mat while using the Tile Saw. 28. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities,

contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

29. WARNING! People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker.

30. Before using the Tile Saw, make sure the Saw Blade is properly mounted. Make sure the Saw Blade is balanced, and is not cracked or bent.

31. The Saw Blade will become hot while cutting. Allow the Saw Blade to completely cool before handling. 32. Allow the Saw Blade to spin up to full speed before feeding a workpiece into it. When turning off the Tile Saw,

allow the Saw Blade to spin down and stop on its own. Do not press against the Saw Blade to stop it. 33. Do not force the workpiece into the Saw Blade when cutting. Apply moderate pressure, allowing the Saw Blade

to cut without being forced. 34. Turn off the Tile Saw and allow the Saw Blade to stop on its own if the Saw Blade is to be backed out of an

uncompleted cut. 35. Never attempt to remove material stuck in the moving parts of the Tile Saw while it is plugged in and running. 36. When cutting a large workpiece make sure its entire length is properly supported. If necessary, use a roller

stand (not included) with larger workpieces. 37. Never stand on the Tile Saw. Serious injury could result if the Tile Saw is tipped or if the rotating Saw Blade is

accidently contacted.

38. Industrial applications must follow OSHA requirements. 39. Never attempt to cut more than one tile at a time. 40. Never attempt to cut freehand. Make sure the tile to be cut is pressed firmly against the Rip Fence. 41. Never cut pieces too small to be held securely against the Rip Fence with out leaving enough space for the

hand to be a safe distance from the Saw Blade. 42. Make sure the tile to be cut has sufficient room to move sideways. Failure to do so may result in the tile binding

against the Saw Blade. 43. Make sure the Table and surrounding area are clear with the exception of the tile to be cut. 44. Always turn off the Tile Saw and unplug it from its electrical outlet before changing accessories or performing

any inspection, maintenance, or cleaning procedures. 45. WARNING! The warnings and cautions discussed in this manual cannot cover all possible conditions and situations

that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

ASSEMBLY AND OPERATING INSTRUCTIONS

CAUTION: Always make sure the Power Cord of the Tile Saw is unplugged from its electrical outlet prior to making any adjustments to the tool. 1. Find a level surface capable of supporting the Saw. If the surface is not level, the water level may inadvertently fall

below the recommended level at the blade, causing serious damage and possibly, severe injury. 2. To install the Blade, lift the Bevel Table and swing out the arm and rest it in the groove to keep the table up. With a

screwdriver (not included), and a wrench, loosen and remove the Arbor Nut and the Outer Flange. 3. Make sure the Blade rotation is the same as illustrated on top of the Bevel Table . Fit it snug against the Inner Flange, then snug up the Outer Flange and the Arbor Nut. FIGURES 1 and 2 below, and FIGURE 3 on page 9.

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4. With the Bevel Table still open, wipe out the Tray, and then fill it with cold water, up to just below the overflow hole.

The Tray has 2 Drains that must always be clear of dirt or debris. Check that both the Drain and the Additional Safety Overflow Drain are unclogged prior to operation. See FIGURE 4 below.

5. Swing back the support Arm and adjust the Bevel Table to its down position. 6. Loosen the Locking Knob on the Fence which will disengage the Front and Rear Brackets . Place the Fence on the

Tile Saw. Tighten the Locking Knob.

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7. To install the Blade Guard first remove the Main Table by removing the 4 bolts located under the Main Table. Next remove the Locking Knob and Bolt from the Blade Guard, then remove the 3 screws from the bracket . Next insert the lip of the bracket into the slot under the Main Table. Align the holes, then install the 3 screws down through the top. Replace the Main Table then attach the Blade Guard to the bracket. Adjust the height as needed.

Cutting Tile

WARNING! Use safety equipment. Always wear eye protection. Wear ANSI approved safety glasses under an ANSI approved full face safety shield and non-skid safety shoes. Hearing and breathing protection must be used for appropriate conditions. Note: Make sure the water level in the Tray is filled to just below the overflow plug. The Blade Guard must always be in place when cutting. Never use the Tile Saw without the Blade Guard in place.

1. Using a pencil, mark a cut line on the piece of tile. 2. Loosen the Locking Knob on the Fence and slide it to the edge of the table. Then, line up the cut line on the tile with

the Blade. Adjust the Fence so it is snug against the edge of the tile. Lock the Fence into position by tightening the Locking Knob .

3. Using the Switch, turn on the Tile Saw and wait until the Blade reaches full speed. Visually check the Blade to make sure it is running smoothly and evenly. Check to make sure that the Blade is wet.

4. Make sure your hands / fingers are clear of the Blade cutting path, use the Pusher to contact and push the Tile toward the Blade. Feed the tile slowly into the Blade, allowing the Blade to do the work. If the motor speed decreases, you are pushing too fast. Immediately slow down. If you push too fast, a thermal breaker may cut the saw off. If that happens, immediately turn off the saw and wait until the unit is completely cool before starting it back up.

5. When you are finished cutting, turn off the Tile Saw and unplug it from the outlet.

Bevel Cutting - For cutting 45o beveled cuts.

1. Lift the Bevel Table and swing out the arm and rest it in the groove to keep the table up. See FIGURE 1. 2. Using a pencil, mark a cut line on the piece of tile. Line up the cutting line with the Blade, with the tile resting on the

angled Bevel Table. Follow the cutting instructions in numbers 3, 4 and 5 above.

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Miter Cutting - For cutting 450 miter cuts.

1. Using a pencil, mark a cut line on the piece of tile. Set the tile in the Miter Gauge so that the cutting line lines up with the blade. Use the Miter Gauge to push the tile into the blade. Follow the cutting instructions in numbers 3, 4 and 5.

INSPECTION, MAINTENANCE, AND CLEANING

1. WARNING! Make sure the Power Switch of the Tile Saw is in its “OFF” position and that the tool is unplugged from

its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 2. BEFORE EACH USE, inspect the general condition of the Tile Saw. Check for loose screws, misalignment or

binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment.

3. After each use, remove the drain plug on the Tray and empty the water. Also, make sure that both Drains are clean and clear of dirt or debris. Wipe the Tray clean and replace the drain plug.

4. Tighten any loose hardware. 5. Before each use, check that the Blade is properly aligned. 6. When transporting the unit, remove the Blade, the Miter Gauge, Fence, and the Blade Guard. Make sure the Tray is

dry and clean. Secure the Tray to the unit by attaching the Screw into the Hole shown below. Refer to FIGURE 6 below.

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PARTS LIST NO. DESCRIPTION QTY NO. DESCRIPTION QTY

1 Locking Knob 1 30 Screw ST2.9x16 4 2 Blade Guard 1 31 Switch 1 3 Bolt M6x25 1 32 Capacitor 1 4 Screw M3x12 2 33 Plate 1 5 Bracket 1 34 Nut M8 1 6 Nut 1 35 Drain Plug 1 7 Bevel Table 1 36 O-ring 1 8 Screw M10x20 4 37 Scale 2 9 Stationary Lip 1 38 Seal Ring 1

10 Main Table 1 39 O-ring 1 11 Support Arm 1 40 Outer Flange 1 12 Flat Washer 4 41 Blade 1 13 Spring Washer 4 42 Rubber Block 1 14 Screw M5x16 4 43 Fence Front bracket 1 15 Nut M10 5 44 Inner Flange 1 16 Cover 1 45 Motor 1 17 Cover 1 46 Locking Handle 1 18 Screw ST3.5x10 5 47 Cotter Pin 1 19 Screw ST2.9x10 2 48 Connecting Bolt 1 20 Teeth Washer 1 49 Flat Washer 1 21 Spring Washer 1 50 Rubber Washer 1 22 Screw ST2.9x8 8 51 Screw ST2.9x6 4 23 Rubber Foot 4 52 Cover Board 1 24 Screw M4x8 1 53 Fence 1 25 Grounding Lead 1 54 Spring 1 26 Cable and plug 1 55 Rubber Block 1 27 Motor Cover 1 56 Fence Rear Bracket 1 28 Strain Relief 1 57 Tension Stem 1 29 Fixed Clamp 1

SCHEMATIC DRAWING

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