floor type boring and milling machines · ptb (pama thrust bearing): full hydrostatic table axial...
TRANSCRIPT
FLOOR TYPE BORING AND MILLING MACHINES
TARGET AND APPLICATION
2
Speedram HP technology is the perfect solution for all the most demanding machining applications of large and heavy components, with tough to cut materials and important stock removal, calling for rigidity and power without forgetting precision.
Speedram HP product range consists of five models horizontal boring and milling machines with boring spindle diameter from 130 mm to 260 mm and vertical stroke from 2000 mm to 8000 mm.
EN
ER
GY
OIL
& G
AS
SH
IPB
UIL
DIN
GE
AR
TH
MO
VIN
GG
EN
ER
AL
MA
CH
ININ
G
3
i-FEATURES
all Speedram HP models are equipped (standard or option) with following i-FEATURES to get the best results in terms of accuracy and global productivity
DSD (Direct Spindle Drive): No gearbox
HSS (Hydrostatic Sliding Spindle): boring spindle sliding on hydrostatic bearings
ATC (Automatic Thermal Compensation): Real time CNC controlled compensation system of boring spindle thermal elongation
HMC (Hydraulic Machine Compensation): Real time CNC controlled compensation of ram deflection, headstock tilting, column deflection and base rotation
MSM (Machine Sensor Monitoring): temperature and acceleration sensors for continuous machine monitoring and predictive maintenance.
PMP (PAMA Maintenance Program): Reminds operators and maintenace personnel of scheduled PM activities
PGE (PAMA Global Efficiency): Energy saving, Space saving, Operational efficiency
4
5
MACHINE FEATURES
new ram incorporating the classic PAMA boring spinde,now with new outstanding features
Direct spindle driveTM
improved spindle stiffness and dynamic performancesrigid tapping without heavy limitationincreased tool life
Higher reliability:mechanical components reduced by 30%,simpler auxilary devices (hydraulics and electrics)
Hybrid spindle bearings with variable preload:higher spindle speed, higher stiffness at low speed
hydrostatic ram on all models
The motor spindle unit is designed as a cartridge that can be easily removed from the ram for any extraordinary maintenance
6
spindle speed
boring bar expansion
vibration amplitudeHSS (Hydrostatic Sliding Spindle):higher stiffness and damping: better machining in difficult conditions. Less vibration: longer tool life,no stick slip, better W positioning accuracy,no metal contact,unique PAMA innovative oil supply system: • less flow required• no supplementary hydraulic power pack and piping• no supplementary chiller• energy saving
ATC (Automatic Thermal Compensation): Real time CNC controlled compensation system of boring spindle thermal elongation , by physical direct measurement
ATC (Automatic Thermal Compensation): Real time CNC controlled compensation system of boring spindle thermal elongation
DSD (Direct Spindle Drive): No gearbox
HSS (Hydrostatic Sliding Spindle): boring spindle sliding on hydrostatic bearings
7
DSD (Direct Spindle Drive): No gearbox
APPLICATIONS
Higher feed rate approaching or exiting a cut
Better finish even on surfaces with existing holes or high roughness
The new DSD technology (Direct Spindle Drive) thanks to the elimination of the geartrain and therefore zero backlash at the tool, allows a significant improvement in the quality and the cycle time in all processes but especially in interrupted cut situations.
8
DSD (Direct Spindle Drive): No gearbox
Machining bores with interrupted cut with more aggressive cutting parameters
Rigid tapping even with small diameter taps
9
AHC (Automatic Head Calibration): automatic verification of head geometry and adjustment of offset parameters
CHS (Clever Sensored Heads): equipped with temperature and acceleration sensors, allow continuos head monitoring and predictive maintenance
PMP (PAMA Maintenance Program): Remainds operators and maintenace personnel of scheduled PM activities
DOT (Dynamic Optimized Tuning): automatic optimized adjustment of B-axis parameters according to workpiece inertia
PTB (PAMA Thrust Bearing): full hydrostatic table axial bearing
HTC (Hydrostatic Tilting Compensation - patented): automatically compensates the bending moment of uncentered loads
ACCESSORIES
10
Easy maintenance, combined with predictive maintenance, is a must for an efficient workshop management.
Piping, wiring and components location are
studied for easy visual inspection at a glance.
Required operations are illustrated by the visualization of the corresponding part of the
operator maintenance manuals
PMP (PAMA Maintenance Program): reminds operators and maintenace personnel of scheduled preventive maintenance
activities via messages, alarm and or icons permanently displayed on the CNC screen.
MSM (Machine Sensor Monitoring): temperature and acceleration sensors for continuous machine monitoring and predictive maintenance.
PMP (PAMA Maintenance Program): Remainds operators and maintenace personnel of scheduled PM activities
ERGONOMICS ANDMAINTENANCE
11
SPEEDMAT
SPEEDMILL
SPEEDRAM
ATC
VERTIRAM
PR2 SUITE
a general purpose framework, integrated with software applications, created by PAMA with the aim to bring our clients to a higher level of efficiency and profit.thanks to its great intuitive user interface it allows to manage the production unit in real time with predictive approach in manned or unmanned condition.
complete reporting of production unit activities
efficient managing of single production unit
efficient managing of complex units (even with compatible customer’s machines)
PR2 (Predictive Production Management): optimize the efficiency and the saturation of the production system
CUSTOMER’S MACHINE
12
OPER
ATIO
NA
L
EFFIC
IEN
CY
SPACE SAVING
EN
ER
GY
E
FFIC
IEN
CY
CO
NSU
MP
TIO
N
Space saving: compact design, wide choice of tool changer, pallet changer and chip conveyors
PAMA GLOBAL EFFICIENCY
Operational efficiency: multitasking configuration, machine reliability, PMP preventive maintenance software, MSM machine sensor monitoring and predictive maintenance, PR2 suite to optimize the efficiency and the saturation of the production system
Energy saving: low friction guides, use of direct drive technology, regenerating drives, intelligent use of all auxiliary units
PGE (PAMA Global Efficiency): Energy saving, Space saving, Operational efficiency
13
SPEEDRAM HP
100
0 H
P
20
00
HP
30
00
HP
40
00
HP
WORKING AREAX axis (column) mm 4000 6000 6000 6000
mm +N x 1000 +N x 1000 +N x 1000 +N x 1000
Y axis (headstock) mm 2000 - 4000 2000 - 5000 3500 - 6500 5000 - 8000
Z axis (ram) mm 1600 1500 1750 2000
W axis (boring spindle) mm 800 800 1000 1000 1000 1200
Z+W axes mm 2400 2500 2750 2000 2200
HEADSTOCKRAM section mm 440 x 480 440 x 480 440 x 480 520 x 560
Boring Spindle diameter mm 130 150 - 160 150 - 160 150 - 160 150 - 160 180
Max. spindle speed rpm 5000 4000 4000 4000 4000 3000
Spindle power kW 90 90 94 / 125 94 / 125 94 / 125 91 / 150
Max torque Nm 1800 2200 2590 / 3140 2590 / 3140 2590 / 3140 3900 / 5000
Spindle TAPER ISO 50 ISO 50 ISO 50 ISO 50
AXES FEED RATESX,Y,Z,W axis rapid traverse/ m/min up to 40 up to 30 up to 25 up to 20
feed rate
Max. acceleration m/s2 2,5 2 1,5 1
TOOL MAGAZINETool magazine type chain chain chain chain
Tool magazine capacity places 60 - 140 60 - 140 60 - 140 60 - 140
Max. tool diameter mm 420 420 420 420
Max. tool length mm 600 600 600 600
Max. tool weight kg 35 35 35 35
Max. tool tilting moment Nm 60 60 60 60
TH
50
TH
65
TH
80
TH
10
0
TH
12
0
TH
16
0
TH
25
0
TH
30
0
TH
60
0
loading capacity t* 50 65 80 100 120 160 250 300 600
table surface - min. mm 2000 x 2000 2500 x 2500 2500 x 2500 3000 x 3000 3000 x 3000 4000 x 4000 4500 x 4500 5000 x 5000 6000 x 6000
table surface - max. mm 3000 x 3000 3500 x 3500 4000 x 4000 4500 x 4500 5000 x 5000 6000 x 6000 6000 x 8000 6000 x 12000 8000 x 12000
V axis longitudinal travel mm 1500 - 4000 1500 - 4500 1500 - 4500 2000 - 4500 2000 - 4500 3000 - 5000 5000 - 7000 5000 - 8000 5000 - 8000
HYDROSTATIC ROTOTRAVERSING TABLES
* t in metric ton
14
100
0 H
P
20
00
HP
30
00
HP
40
00
HP
WORKING AREAX axis (column) mm 4000 6000 6000 6000
mm +N x 1000 +N x 1000 +N x 1000 +N x 1000
Y axis (headstock) mm 2000 - 4000 2000 - 5000 3500 - 6500 5000 - 8000
Z axis (ram) mm 1600 1500 1750 2000
W axis (boring spindle) mm 800 800 1000 1000 1000 1200
Z+W axes mm 2400 2500 2750 2000 2200
HEADSTOCKRAM section mm 440 x 480 440 x 480 440 x 480 520 x 560
Boring Spindle diameter mm 130 150 - 160 150 - 160 150 - 160 150 - 160 180
Max. spindle speed rpm 5000 4000 4000 4000 4000 3000
Spindle power kW 90 90 94 / 125 94 / 125 94 / 125 91 / 150
Max torque Nm 1800 2200 2590 / 3140 2590 / 3140 2590 / 3140 3900 / 5000
Spindle TAPER ISO 50 ISO 50 ISO 50 ISO 50
AXES FEED RATESX,Y,Z,W axis rapid traverse/ m/min up to 40 up to 30 up to 25 up to 20
feed rate
Max. acceleration m/s2 2,5 2 1,5 1
TOOL MAGAZINETool magazine type chain chain chain chain
Tool magazine capacity places 60 - 140 60 - 140 60 - 140 60 - 140
Max. tool diameter mm 420 420 420 420
Max. tool length mm 600 600 600 600
Max. tool weight kg 35 35 35 35
Max. tool tilting moment Nm 60 60 60 60
TH
50
TH
65
TH
80
TH
10
0
TH
12
0
TH
16
0
TH
25
0
TH
30
0
TH
60
0
loading capacity t* 50 65 80 100 120 160 250 300 600
table surface - min. mm 2000 x 2000 2500 x 2500 2500 x 2500 3000 x 3000 3000 x 3000 4000 x 4000 4500 x 4500 5000 x 5000 6000 x 6000
table surface - max. mm 3000 x 3000 3500 x 3500 4000 x 4000 4500 x 4500 5000 x 5000 6000 x 6000 6000 x 8000 6000 x 12000 8000 x 12000
V axis longitudinal travel mm 1500 - 4000 1500 - 4500 1500 - 4500 2000 - 4500 2000 - 4500 3000 - 5000 5000 - 7000 5000 - 8000 5000 - 8000
15
© 2015 PAMA Spa
Gra
fich
e A
nti
ga s
pa
09
/15
PAMA has a policy of continuous
improvement of its products and reserves
the right to change materials and
specifications without notice.
PAMA SPA
Viale del Lavoro, 10
I-38068 Rovereto (TN)
ITALY
Sales:
Tel. (+39) 0464 455511
Fax (+39) 0464 438609
www.pama.it
Service:
Tel. (+39) 0464 455603
Fax (+39) 0464 438609
PAMA INC.
890 Tollgate Rd.
Elgin, IL 60123-9300
USA
Sales:
Tel. (+1) 847 6086400
Fax (+1) 847 6954676
www.pama.us
Service:
Tel. (+1) 847 6086400
Fax. (+1) 847 6954676
PAMA GMBH
WERKZEUGMASCHINEN
Kurt-Schumacher-Str. 41B
D-55124 Mainz
GERMANY
Sales:
Tel. (+49) 6131 6007261
Fax (+49) 6131 6007268
www.pama.de
Service:
Tel. (+49) 6131 6007260
Fax (+49) 6131 6007269
PAMA FRANCE
Les Forques
F - 46320 Livernon
FRANCE
Tel. +33 (0) 9.67.60.04.72
OOO PAMA SERVICE
Viborgskaya Naberezhnaya
Dom 61, Liter A, Office 326
197342 Saint Petersburg
RUSSIA
Sales/Service:
Tel. (+7) 812 3092444
Fax (+7) 812 3092126
PAMA DO BRASIL LTDA
Rua Antonio Carlos de Barros Bruni 119
Jardim Nova Manchester
CEP 18052-017 Sorocaba SP
BRAZIL
Service:
Tel. (+55) 15 3388 7352
PAMA INDIA (P) LTD.
D-156 Okhla Industrial Area
Phase I
New Delhi 110020
INDIA
Sales/Service:
Tel. (+91) 11 40604801
Fax (+91) 11 40604808
PAMA (SHANGHAI)
MACHINE TOOL CO., LTD.
No. 358 Feizhou Road
Lingang Industrial Zone
201306 Shanghai
P.R.CHINA
Tel: (+86) 21 604 504 88
Fax: (+86) 21 604 504 87
Sales / Service:
Tel: (+86) 21 604 504 88
Fax: (+86) 21 604 504 87
PAMA TECHNOLOGY CENTER BRESCIA
Via Renolda, 23
I-25030 Castel Mella (BS)
Tel. (+39) 030 2583643
PAMA TECHNOLOGY CENTER ROVERETO
Viale del Lavoro, 10
I-38068 Rovereto (TN)
Tel. (+39) 0464 455401