flir boson ir camera core - system plus consulting · moreover, flir opted for a new lens material...
TRANSCRIPT
©2017 by System Plus Consulting | Flir Boson IR camera core 1
21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
FLIR Boson IR Camera CoreLongwave Infrared (LWIR) Thermal Camera CoreImaging report by Sylvain HallereauAugust 2017
©2017 by System Plus Consulting | Flir Boson IR camera core 2
Table of Contents
Overview / Introduction 3
o Executive Summary
o Reverse Costing Methodology
Company Profile 7
o Flir Boson camera
Physical Analysis 11
o Views and Dimensions of the System
o System Opening
o Optical Elements Cross-Section
o IR Sensor Board
Top Side – Global view
Top Side – High definition photo
Top Side – Main components markings
Top Side – Main components identification
Bottom Side – idem …
Microbolometer
o Vision Processor Board
o Flir Technological Comparison
Cost Analysis 41
o Accessing the BOM
o PCB Cost
o Microbolometer cost
o BOM Cost – Vision Processor Board
o BOM Cost – IR Sensor Module
o BOM Cost – Housing
o Material Cost Breakdown by Component Category
o Accessing the Added Value (AV) cost
o Electronic Board Manufacturing Flow
o Details of the Electronic Board AV Cost
o Details of the Housing AV Cost
o Manufacturing Cost Breakdown for 10k units
Estimated Price Analysis 62
o Estimation of the Manufacturing Price
Company services 65
©2017 by System Plus Consulting | Flir Boson IR camera core 3
Overview / Introductiono Executive Summaryo Reverse Costing
Methodology
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of theinfrared camera Boson 320x256 supplied by Flir (website).
We estimate that the Boson is manufactured for a volume of 10,000 units per year. So, the production cost and the selling price arecalculated for 10,000 units in 2017.
The total materials and manufacturing costs calculated in this report reflect only the costs for direct materials, manufacturing andbasic tests. Not included in this analysis are the costs of intellectual property, royalties and licensing fees, software loading and test,shipping, logistics marketing.
The Boson includes the new ISC1406L microbolometer which is a microbolometer from Flir, featuring a 320x256 pixels resolution withpixel size of 12µm. The sensor technology in the ISC1406L sensor is an uncooled Vanadium Oxide microbolometer.
The Boson camera core is also distinguished by the arrival of a powerful VPU to boost the signal processing and facilitated the integration of the camera core in the final system. Flir goes up in the value chain.
Moreover, Flir opted for a new lens material to replace the expensive Germanium.
The Boson is the new generation infrared camera core developed for a wide range of applications:• Handheld thermal-imaging systems for first responders, military/paramilitary, and thermography• Security & surveillance systems• UAV & robotic vision • Navigation• Obstacle Avoidance• Automotive driver’s vision enhancement
Note: The Reverse Costing analysis of the Microbolometer Sensor (including physical analysis, process flow, manufacturing cost andselling price) is performed in a separate report.
©2017 by System Plus Consulting | Flir Boson IR camera core 4
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Camerao Lenso Electronic Boardso Comparison
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Views and Dimensions
camera core Module Views
25.3mm 11mm
27.5mm
25
.3m
m
26.3mm
21
mm
©2017 by System Plus Consulting | Flir Boson IR camera core 5
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Camerao Lenso Electronic Boardso Comparison
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Lens Module Cross-Section
©2017 by System Plus Consulting | Flir Boson IR camera core 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Camerao Lenso Electronic Boardso Comparison
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
IR Sensor Board – Top Side – High Definition Photo
FlirISC1406L
Microbolometer 12µm 320 x 256 pixels
Texas InstrumentsTLV70533YFPR
IC Linear Voltage Regulator 3.3V 0.2A
BGA4
©2017 by System Plus Consulting | Flir Boson IR camera core 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Accessing the BOMo PCB Costo Microbolometer Costo BOM Cost – Electronicso BOM Cost - Housingo Material Cost Breakdown
Manufacturing Process Flow
Selling Price Analysis
About System Plus
BOM Cost – Vision Processor Electronic Board
The material cost of the Vision Processor Board is estimated at $XX
©2017 by System Plus Consulting | Flir Boson IR camera core 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flowo Added-Value Costo Manufacturing Cost
Selling Price Analysis
About System Plus
Details of camera core Added-Value (AV) Cost
We estimate that about XXX seconds are necessary to assemble, calibrate and test the complete system.
The assembly, calibration and tests are assumed to be done in USA.
We estimate the total cost of these operations at $XX
©2017 by System Plus Consulting | Flir Boson IR camera core 9
21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Flir ISC1406L12µm LWIR Infrared MicrobolometerMEMS report by Sylvain HallereauAugust 2017
©2017 by System Plus Consulting | Flir Boson IR camera core 10
Table of Contents
Overview / Introduction 4
o Executive Summary
o Reverse Costing Methodology
Company Profile 8
o Flir Systems
o Microbolometer Characteristics
Physical Analysis 14
o Summary of the Physical Analysis
o Physical Analysis Methodology
o Package 19
Package Views & Dimensions
o Window 21
View, Dimensions
Cross-Section
Au/Sn Eutectic bonding
o Microbolometer 29
View, Dimensions & Marking
Active Pixels
Compensation Pixels
Cross-Section
Process Characteristics
o ROIC 49
o Comparison 55
Manufacturing Process Flow 64
o Global Overview
o ROIC Front-End Process
o ROIC Wafer Fabrication Unit
o Microbolometer Process Flow
o Window Wafer Fabrication Unit
o Packaging Process Flow
Cost Analysis 77
o Summary of the cost analysis
o Yields Explanation & Hypotheses
o ROIC 79
ROIC Front-End Cost
o Microbolometer 80
MEMS Front-End Cost
MEMS Front-End Cost per process steps
o Window 83
o Component 85
Bonding Front-End Cost
IR Sensor Wafer & Die Cost
Back-End : Final Test Cost
microbolometer Component Cost
Estimated Price Analysis 93
Company services 97
©2017 by System Plus Consulting | Flir Boson IR camera core 11
Overview / Introductiono Executive Summaryo Reverse Costing
Methodology
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insight on technology data, manufacturing costand selling price of the Flir ISC1406L Microbolometer.
The thermal camera uses an efficient core, featuring a 320x256 pixels resolution with a pixel size of 12µm. The
sensor technology in the ISC1406L core is an uncooled VOx microbolometer with a strong integration at the
core level with wafer-level packaging (WLP). The ISC1406L microbolometer is integrated in the IR cameras from
Flir (Boson, ..).
Based on complete teardown analyses of the FLIR ISC1406L, the reports provide the bill-of-material (BOM) and
the manufacturing cost of the infrared camera as well as a complete physical analysis and manufacturing cost
estimation of the infrared module.
The report also includes a comparison with Flir ISC1403L and Ulis PICO384P infrared sensors.
©2017 by System Plus Consulting | Flir Boson IR camera core 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Camerao Lenso Electronic Boardso Comparison
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Silicon Window Internal
©2017 by System Plus Consulting | Flir Boson IR camera core 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Camerao Lenso Electronic Boardso Comparison
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Plus
Blind Pixel Array
©2017 by System Plus Consulting | Flir Boson IR camera core 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
MEMS & SENSORS• Uncooled Infrared Imagers Market and Technology Trends 2017• IR LEDS and VCSELs - Technology, Applications and Industry
Trends
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
Related Reports
MEMS & SENSORS• Autoliv’s 3rd Generation Automotive Night Vision Camera with
FLIR’s ISC0901 Microbolometer• Autoliv 77GHz Multi Mode Radar• Bosch LRR4 77GHz Long Range Radar Sensor• LeddarVu8: The first off-the-shelf solid state high-definition LiDAR
module from LeddarTech• Continental ARS4-A 77GHz Radar• Bosch MPC2 – Forward Automotive Camera for Advanced Driver
Assistance Systems• Continental MFC430TA – Forward Automotive Camera for
Advanced Driver Assistance Systems• FLIR One 2nd Generation & FLIR LEPTON 3 LWIR Core• FLIR Systems FLIR ONE Consumer Thermal Imager with LEPTON
Microbolometer• Seek Thermal Infrared Camera & Raytheon IR Microbolometer• Opgal Therm-App Infrared Camera & Ulis IR Microbolometer
©2017 by System Plus Consulting | Flir Boson IR camera core 15
COMPANYSERVICES
©2017 by System Plus Consulting | Flir Boson IR camera core 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>40 reports per year)
Costing Tools
Trainings
©2017 by System Plus Consulting | Flir Boson IR camera core 17
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Manufacturing Process Flow
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
Contact
Headquarters21 rue La Noue Bras de Fer44200 NantesFRANCE+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]
America Sales OfficeSteve [email protected]
www.systemplus.fr
Asia Sales OfficeTakashi [email protected]
Mavis WANGGREATER [email protected]
NANTESHeadquarter
FRANKFURT/MAINEuropa Sales Office
LYONYOLE HQ
TOKYOYOLE KK
GREATER CHINAYOLE
PHOENIXYOLE Inc.
KOREAYOLE