INSTALLATION INSTRUCTIONS

© 2016 SuperATV.com®. All Rights Reserved. IN-FWS-P-GEN1K 2/19/2016

Read instructions and view illustrations before beginning.

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Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s®

products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.

Flip Windshieldfor Polaris® General™

Item Description QtyA Windshield 1A

Seal

(kit contents continue on following pages)

2753 Michigan Road • Madison, Indiana 47250 • 812-574-7777

Thank You For Choosing

IN-FWS-P-GEN1K2

Item

Des

crip

tion

Qty

BC

atch

Bra

cket

1

CG

as S

trut

2

DTo

p Fr

ame

1

ER

ight

Mal

e H

inge

1

FR

ight

Fem

ale

Hin

ge1

GLe

ft Fe

mal

e H

inge

1

HLe

ft M

ale

Hin

ge1

J*P

ivot

Blo

ck2*

KC

atch

2

LIn

ner S

trut C

lam

p2

MO

uter

Stru

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mp

2

NLo

wer

Fra

me

1

PH

andl

e S

uppo

rt1

(kit

cont

ents

con

tinue

d)

CD

EF

G

HJ*

K

L

M

N

B

P

Qty

(2) r

equi

red;

dis

card

rem

aini

ng

IN-FWS-P-GEN1K3

M6-1.0 x 20mm Lg. BHCS24x

M6-1.0 Nylock Nut23x

M8-1.25 Nylock Nut3x

4x M6-1.0 Jam Nut

M10-1.50 x 30mm Lg. FHCS4x

M10-1.50 Nylock Nut4x

(kit contents continued)

M6 Sealing Washer19x

Use hand tools only when assembling.

Do not use power tools.

Windshield Cleaning:- Do not use window cleaning fluids (Windex, 409, etc) or any solvents (gasoline, denatured alcohol, acetone, etc).- Never use abrasive cleaners, abrasive pads, or gritty cloths.- Never use razor blades, scrapers, sqeegees, brushes, etc.1. Thouroughly rinse Windshield to float off dirt and mud.2. Using a soft cloth, or microfiber cloth, clean Windshield with warm water and a gentle detergent. Baby shampoo

or hand washing soap are recommended.3. To prevent water spots, use a chamois to blot Windshield dry.

Rubber must face Windshield when installing Sealing Washer

M6-1.0 x 30mm Lg. BHCS4x

M8-1.25 x 55mm Lg. FHCS1x

IN-FWS-P-GEN1K4

Seal Installation

Soak Seal in hot water before cutting or installing to increase flexibility.

Bulb portion of Seal to always face towards vehicleSealSeal

Install Seal, as shown, around outer edge of Windshield.

IN-FWS-P-GEN1K5

(driver side)

remove Roof

(passenger side)

remove Sound Bar

remove Visor Panel

IN-FWS-P-GEN1K6

- Drill Ø1/2" holes in stock Visor Panel as shown.

Ø1/2" x 4

Visor Panel

- Locate depressions in stock Visor Panel as shown.

IN-FWS-P-GEN1K7

J

- In

stal

l Piv

ot B

lock

s (J

) and

Low

er F

ram

e (N

) to

Win

dshi

eld

(A) w

ith h

ardw

are

show

n.

N

M6 x 20mmSe

alin

g W

ashe

r

6 ea

ch

A

M6

Nyl

ock

Nut

IN-F

WS

-P-G

EN

1K7

M6

x 20

mm

M6

Jam

Nut

Seal

ing

Was

her

(2) e

ach

per

Pivo

t Blo

ck (J

)

IN-FWS-P-GEN1K8

IN-F

WS

-P-G

EN

1K8

- In

stal

l Top

Fra

me

(D) t

o W

inds

hiel

d (A

) with

ha

rdw

are

show

n.-

Inst

all R

ight

/Lef

t Fem

ale

Hin

ges

(F-G

) to

Win

dshi

eld

(A) a

nd T

op F

ram

e (D

) with

ha

rdw

are

show

n.

D

FA

G

M6 x 20mm

Seal

ing

Was

her

5 ea

ch

M6

Nyl

ock

Nut

(2) e

ach

per

Fem

ale

Hin

ge

Seal

ing

Was

her

M6

Nyl

ock

Nut

(pas

seng

er s

ide)

(bot

tom

)

M6

x 30

mm

IN-FWS-P-GEN1K9

(driver side)

- Place Windshield onto machine.- Install Male Hinges (E-H) into Female Hinges (F-G).

Provided Spacer must be installed.- Secure Male Hinges (E-H) to Frame with hardware shown.

E

HA

(driver side inside machine)

(2) each per Male Hinge

M10 Nut

H

G

From this step forward, installation is easiest with an extra set of hands.

Install provided Spacer

M10

x 3

0mm

IN-FWS-P-GEN1K10

Hinge AlignmentTo avoid binding when opening and closing Windshield, align Hinges before tightening hardware.

in-line

Seal to be in contact with Cage Frame and Dash

- Align to machine and tighten all hardware completely.

IN-FWS-P-GEN1K11

(driver side)

C

L

M

- Place Inner Strut Clamp (L) and Outer Strut Clamp (M) around Cab Frame as shown.- Install Gas Strut (C) to Inner Inner Strut Clamp (L).- Secure with hardware shown.- Repeat for opposite side.

ML

M6 Nut

2 each

Cab Frame

M6 x 20mm

IN-FWS-P-GEN1K12

- Open Upper Windshield to slightly under 90° and secure Gas Struts (C) to Pivot Blocks (J) with hardware shown.

- Ensure that Windshield is level, when in "open" position, and tighten Clamp hardware completely.

M

L

(driver side)

tighten hardware

Tighten all hardware completely and reinstall stock components previously removed.

(driver side)

C

J

M8 Nylock Nut

IN-FWS-P-GEN1K13

Catch (K) installation

(passenger side)

- Install Latches (K) onto Handle.

K

Handle

(driver side)

- Use a strap to keep Windshield in closed postition.

IN-FWS-P-GEN1K14

Catch (K) installation continued- Place tape on Dash and mark Latch (K) locations.

Tape

K

- Drill (4) Ø7mm holes through Dash.

IN-FWS-P-GEN1K15

- Remove Center Storage.

Center Storage

Catch (K) installation continued

- Install Handle Support (P) to Frame with hardware shown.- Install Catches (K) to Dash and Handle Support with hardware shown.- Tighten hardware completely and replace Center Storage.

M8 Nylock Nut

PM6 Nut

4each

M6

x 20

mm

K

M8 x 55mm