flexible manufacturing system
TRANSCRIPT
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Need Of FMS.
• Parts Have Been Subjected To A Short Product Life.
• Frequent Changes In The Product Design.
• Just In Time (JIT) Approach.
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Definition Of FMS.
The FMS Can Be Defined as “ A Manufacturing System Consists Of Group Of NC Machines Connected Together By Automated Material Handling System And Operation Under Computer Control”.
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Flexible Manufacturing System
PartsFinishedgoods
Load Unload
Computercontrolroom
Terminal
Machine Machine
Tools
Conveyor
Pallet
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Basic Components Of FMS1.Machine Tools And Related
equipment.
2. Material Handling Equipment.
3. Computer control system.
4. Human labour.
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Types Of FMS.
• FMM ( Flexible Manufacturing Module)
• FMC ( Flexible Manufacturing Cell)
• FMG (Flexible Manufacturing Group)
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FMS Workstation1. Machining Center. 5.Head Changer.
2.Head Indexer. 6. Milling Modules.
3.Turning Modules. 7.Assembly Workstations.
4.Inspection Stations. 8.Sheet Metal Processing M/Cs.
9.Forging Stations.
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•Material handling And Storage system.
• Automated Storage/ Retrieval System.
•Automated Guided Vehicle (AGV).
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FMS Layout configurations
• In-line• Loop• Ladder• Open-field• Robot-
centered cell
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In-line FMS Layout (a) Basic in-line configuration (b) In-line with transfer
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Loop FMS Layout
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Ladder FMS Layout
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Computer Control System Function.
Control of each workstation Distribution of control
instructions to each
workstation Production control Traffic control Shuttle control Work handling system monitoring Tool control System performance and
monitoring
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FMS Benefits
• Higher Machine Utilization.
• Reduced Work-In-Progress
• Lower Manufacturing Lead Times
• Greater Flexibility in Production scheduling
• Higher Labour Productivity
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Applications of FMS.
• Assembly of equipments.• Semiconductor Component
manufacturing.• Plastic Injection Moulding.• Sheet Metal Fabrication.• Welding.• Textile Machinery
Manufacturing.
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Case Study.
The First Unit Of FMS Was Established At The Heavy Alloy Penetrator Project (HAPP) At Trichy In South India.
This Unit Has All The Facilities Of A Fms.
Part Of The Equipment And The Installation Of The Factory Were Done By HMT CIM Division.
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Questions????