Flash Butt Welding Solutions - General Presentation_6.pdf · Advantages offered by RSS welding technology…

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  • RAILTECH SYSTEM & SERVICES (RSS)

    Flash Butt Welding Solutions

    -

  • GENERAL PRESENTATION

    Within RAILTECH Group, the Railtech System & Services (RSS) division is

    specialized in the design and the supply of turn-key projects in flash-butt

    welding solutions since nearly 16 years.

    With this expertise in welding as well as rail conveying and handling through the

    entire process, RSS is able to provide dedicated solutions with optimum

    production output rate.

    RSS services starts from the study and the supply of single equipment (welder,

    finishing machines, conveyor) to the supply of complete turnkey stationary

    plants. The range of skills, services and product therefore covers all operations

    related to flash-butt welding, track or workshop.

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  • GENERAL PRESENTATION

    Advantages offered by RSS welding technology and engineering:

    Competent & consistent sales and service organization

    Constant and worldwide presence in the market

    Good investment / performance ratio of the products

    Productivity and economic performance of the welding solutions

    Easy and ergonomic operation

    Support and consulting in technical & commercial matters

    Custom-design solution to suit budget and requirements : from 4 up to

    20 welds per hours ; LWR from 110m to 500m

    Customersneeds

    RSS expertise & support

    Relevant & efficient custom-design

    solution

    3

  • Available RSS solutions:

    Mobiles Welding systems

    Stationary & relocatable Long Welded Rails (LWR) plants

    Mobile LWR plant : the welding train

    Services : process upgrade, safety improvement, studies &analysis, spare parts ()

    RSS customers:

    Standard and High Speed Line railway industries

    Mining industry

    Metro & tramway networks

    Rolling mills

    GENERAL PRESENTATION

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  • MOBILES WELDING SYSTEMS

    For in-track flash butt welding purposes, and depending on track laying needs,

    RSS has developed and proposes the following solutions:

    Rail/road welding truck:

    Allies operational flexibility and complete autonomy

    while guaranteeing the integrity of the best-

    performing mobile welders available on the market.

    Welding container:

    Its autonomy and independence ensure the flexibility

    demanded by your mobile, stationary or relocatable

    construction sites.

    Other available solutions: road system, fix container system, suspended welder...

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  • STATIONARY & RELOCATABLE LWR PLANTS

    For over 14 years now, RSS has successfully been delivering to customers

    stationary plants with :

    This technical expertise in the production of LWR gives RSS an extra competitive

    edge, while enabling to offer a custom-design solution matching each

    requirement. Relocatable LWR plants are also possible thanks to RSS special in-

    house design.

    High production rates

    High automation level

    Very limited manpower requirements

    High-level quality-control procedures

    Welds conform to the highest

    international standards

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  • STATIONARY & RELOCATABLE LWR PLANTS

    Range of solutions for stationary & relocatable plants:

    Individual equipment:

    Welders and their auxiliaries

    Preparation & finishing equipment (automatic, semi-automatic or manual)

    Auxiliary equipment (marking, post weld heat treatment, slow bend press,

    dedicated generator, non-destructive test systems, etc...)

    Conveying line

    Short rails and LWR handling systems

    Complete technological line: including machinery, conveying line, automation

    and interlocks

    Complete turnkey plant: including technological line, civil engineering, buildings,

    handling systems for short rails and LWR, etc

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  • MOBILE LWR PLANT : THE WELDING TRAIN

    To meet a constantly evolving demand, RSS recently developed an innovative

    solution : the welding train.

    The welding train combines quality & productivity of a stationary plant and

    flexibility of a mobile system:

    Production equipment identical to a

    stationary plant

    Welds quality conform to the highest

    standards

    High productivity rate

    Stand-alone plant with dedicated

    generator set

    Quick implementation of production

    100% relocatable: no civil works required

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  • SOME LAST DELIVERIES

    2014 OHL Saudi Arabia Welding Train:

    Short rails: 25m LWR: 250m Productivity: 8 welds / hour Railway type: high speed passenger line

    2013 RIO TINTO Australia Stationary LWR Plant:

    Short rails: 25m LWR: 400m Productivity: 11 welds / hour High automation level: only 6 operators Railway type: heavy haul (iron ore)

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  • SOME LAST DELIVERIES

    2010 Queensland Rail (AURIZON) Australia Stationary LWR Plant:

    Short rails : 27,5m LWR : 110m Productivity : 8 welds / hour Railway type : standard passenger & freight

    2007 SDI USA Stationary LWR Plant:

    Short rails : 18-72m LWR : 500m Productivity : 10 welds / hour Railway type : freight & heavy haul

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  • ONGOING PROJECT

    2015 Steel Authority of India Ltd (SAIL) India Stationary LWR Plant:

    Short rails: 12m 130m

    LWR: 110m to 500m

    Architecture: 2 welding lines

    4 finishing lines

    Productivity: 20 welds / hour during 3 shifts

    1,1 millions tons of rails / year

    Railway type: standard passenger & freight

    Biggest output rate in the world once in operation

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  • CONTACT US

    RSS General Management & Design Department:

    RAILTECH INTERNATIONAL119 Avenue Louis Roche

    92230 Gennevilliers FRANCEGeneral telephone switchboard: +33 1 46 88 15 00

    Website:

    http://www.railtech.fr/en/node/265

    Contact:

    flashbutt@railtech.fr

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    http://www.railtech.fr/en/node/265mailto:flashbutt@railtech.fr