flange design mmcobc 3.3 2010

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  • 8/2/2019 Flange Design Mmcobc 3.3 2010

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    27-March-2012

    ASME BPVC-VIII-1 (2010)

    DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDETHE BOLT CIRCLE - PLAIN LOOSE TYPE FLANGE & B LIND FLANGE WITH SELF-SEALING GASKETREFERENCE DRAWINGS: =DESIGN CONDITIONS:

    DESIGN CODE =

    [CLASS 3 ASSEMBLY / CATEGORY 3 FLANGE]

    DESIGN TEMPERATURE = C

    DESIGN PRESSURE P = MPa

    NON-REDUCING FLANGE MATERIAL DATA:PLATE MATERIAL =

    DESIGN TENSILE STRENGTH @ AMBIENT Sf = MPa SECT II-D T (1A)

    DESIGN TENSILE STRENGTH @ DESIGN TEMP. Sf = MPa SECT II-D T (1A)

    MODULUS OF ELASTICITY @ OPERATING TEMP. EI = MPa SECT II-D T (TM-1)

    BLIND FLANGE MATERIAL DATA:PLATE MATERIAL =

    DESIGN TENSILE STRENGTH @ AMBIENT Sf = MPa SECT II-D T (1A)

    DESIGN TENSILE STRENGTH @ DESIGN TEMP. Sf = MPa SECT II-D T (1A)

    MODULUS OF ELASTICITY @ OPERATING TEMP. EII = MPa SECT II-D T (TM-1)

    BOLT/STUD DATA:MATERIAL =

    PROOF STRENGTH Fy = MPa

    DESIGN TENSILE STRENGTH @ AMBIENT Sa = MPa SECT II-D T (3)

    DESIGN TENSILE STRENGTH @ DESIGN TEMP. Sb = MPa SECT II-D T (3)

    MODULUS OF ELASTICITY @ OPERATING TEMP. E = MPa SECT II-D T (TM-1)

    NOMINAL DIAMETER db = mm

    AREA Ab/n = mmNO. OF THREADED ENDS (BOLT = 1 STUD = 2) =

    FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION):PIPE OUTSIDE DIAMETER = mm

    OUTSIDE DIAMETER A = mm F (Y-3.2)

    INSIDE DIAMETER B = mm F (Y-3.2)

    BOLT CIRCLE DIAMETER C = mm F (Y-3.2)

    NO. OF BOLTS n = C (Y.3(a))

    BOLT HOLE DIAMETER D = mm F (Y-3.2)

    OUTSIDE DIAMETER OF SPACER (=A, IF NONE) = mm

    GASKET DATA:MATERIAL =

    DIAMETER = mm

    GASKET FACTOR m = T (2-5.1)

    MIN DESIGN SEATING STRESS y = MPa T (2-5.1)

    OUTSIDE DIAMETER = mm

    INSIDE DIAMETER = mm

    DIA. @ LOCATION OF GASKET LOAD REACTION G = 0.0 mm F (Y-3.2)

    BOLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION):HYDROSTATIC END-FORCE H = 0 N C (Y.3(a))

    H'STATIC END FORCE ON AREA I/S OF FLANGE HD = 0 N C (Y.3(a))

    GASKET LOAD HG = 0 N C (Y.3(a))

    HYDROSTATIC END FORCE HT = 0 N C (Y.3(a))

    MOMENT ARM hD = 0.0 mm T (2.6)

    MOMENT ARM hG = 0.0 mm T (2.6)MOMENT ARM hT = 0.0 mm T (2.6)

    FLANGE MOMENTS:MOMENT MD = 0 N.mm C (Y.3(a))

    MOMENT MG = 0 N.mm C (Y.3(a))

    MOMENT MT = 0 N.mm C (Y.3(a))

    MOMENT MP= 0 N.mm C (Y.3(a))

    ASME BPVC SECT. VIII - DIV. 1 [2010]

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    SUGGESTED TRIAL VALUES:B1 = 0.0 C Y.3(a)

    FLANGE THICKNESS ta = #DIV/0! mm E (39)

    FLANGE THICKNESS tb = #DIV/0! mm E (40)

    FLANGE THICKNESS tc = #DIV/0! mm C Y.9(b))

    BOLT AREA Ab' = #DIV/0! mm E (42)

    SUGGESTED TRIAL FLANGE THICKNESS tI = #DIV/0! mm T (Y-9.1)

    SUGGESTED TRIAL BLIND FLANGE THICKNESS tII = #DIV/0! mm T (Y-9.1)

    SUGGESTED TOTAL AREA OF BOLTS Ab = #DIV/0! mm T (Y-9.1)

    SUGGESTED AREA OF BOLT Ab/n = #DIV/0! mm T (Y-9.1)

    RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE hC = 0 mm C Y-4(a)(2)

    SELECTED VALUES:SELECTED FLANGE THICKNESS tI = mm

    SELECTED BLIND FLANGE THICKNESS tII = mm

    SELECTED AREA OF BOLT Ab/n = 0 mm

    RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE hC = mmhCmax = 0 mm C (Y.3(a))

    THICKNESS OF WASHERS, ETC = mm

    MISCELLANEOUS CALCULATIONS:SHAPE FACTOR a = #DIV/0! C (Y.3(a))

    SHAPE FACTOR = #DIV/0! C (Y.3(a))

    BOLT HOLE ASPECT RATIO AR = #DIV/0! C (Y.3(a))

    rB = #DIV/0! C (Y.3(a))

    Jp = #DIV/0! C (Y.3(a))

    Js = #DIV/0! C (Y.3(a))

    CALCULATED STRAIN LENGTH OF BOLT l = 0.0 mm C (Y.3(a))

    ELASTICITY FACTOR rEI = #DIV/0! C (Y.3(a))

    FACTOR C1 = #DIV/0! E (1)

    FACTOR C2 = #DIV/0! E (2)

    FACTOR C3 = 0 C (Y.3(a))

    FACTOR C4 = 0 C (Y.3(a))

    FI' = 0 E (6c)

    RIGID BODY ROTATION OF FLANGES TIMES E*:FACTOR EI* = 0 C (Y.3(a))

    FACTOR EII* = 0 C (Y.3(a))

    FACTOR X = #DIV/0! C (Y.3(a))

    EI*.rbI = #DIV/0! E (17)

    EII*.rbII = #DIV/0! E (18)

    TOTAL FLANGE MOMENT AT DIAMETER B 1:MSI = #DIV/0! N.mm E (19)

    MSII = #DIV/0! N.mm E (20)

    UNBALANCED FLANGE MOMENT AT DIAMETER B 1:MuI = #DIV/0! N.mm E (21)

    MuII = #DIV/0! N.mm E (22)

    BALANCED FLANGE MOMENT AT DIAMETER B 1:MbI = #DIV/0! N.mm E (23)

    MbII = #DIV/0! N.mm E (24)

    SLOPE OF FLANGE AT DIAMETER B 1 TIMES E:FLANGE I: EIBI = #DIV/0! MPa.rad E (25)

    SLOPE BI = #DIV/0! rad

    = #DIV/0! deg

    FLANGE II: EIIBII = #DIV/0! MPa.rad E (26)

    SLOPE BII = #DIV/0! rad

    = #DIV/0! deg

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    CONTACT FORCE BETWEEN FLANGES AT hC:HC = #DIV/0! N E (27)

    BOLT LOAD AT OPERATING CONDITIONS:Wm1 = #DIV/0! N E (28)

    BOLT AREAS:REQUIRED BOLT-AREA Am = #DIV/0! mm2 C (Y-4(b))

    TOTAL BOLT-AREA Ab = 0 mm2

    OPERATING BOLT STRESS:b = #DIV/0! MPa E (29)

    DESIGN PRESTRESS IN BOLTS:Si = #DIV/0! MPa E (30)

    % OF BOLT PROOF STRESS = #DIV/0! %

    TYPE OF LUBRICANT =

    NUT FACTOR (TORQUE CO-EFFICIENT) =

    BOLT PRELOAD = #DIV/0! kNBOLT TORQUE = #DIV/0! N.m

    RADIAL STRESS IN FLANGE I AT BOLT CIRCLE:SRI = #DIV/0! MPa E (31)

    RADIAL STRESS IN FLANGE I AT INSIDE DIAMETER:SRI = 0.0 MPa E (32c)

    TANGENTIAL STRESS IN FLANGE I AT INSIDE DIAMETER:STI = #DIV/0! MPa E (33c)

    LONGITUDINAL HUB STRESS IN FLANGE I :SHI = 0.0 MPa E (34c)

    RADIAL STRESS IN FLANGE II AT BOLT CIRCLE:SRII = #DIV/0! MPa E (35)

    RADIAL STRESS IN FLANGE II AT DIAMETER B 1:SRII = #DIV/0! MPa E (36)

    TANGENTIAL STRESS IN FLANGE II AT DIAMETER B 1:STII = #DIV/0! MPa E (37)

    RADIAL & TANGENTIAL STRESS AT CENTRE OF FLANGE II:SRII = STII = #DIV/0! MPa E (38)

    ALLOWABLE FL ANGE DESIGN STRESSES:BOLTS:

    Sb = 0.0 MPa C (Y-7(a))

    FLANGE I:

    SR = 0.0 MPa C (Y-7(c))

    ST = 0.0 MPa C (Y-7(d))

    FLANGE II:

    SR = 0.0 MPa C (Y-7(c))

    ST = 0.0 MPa C (Y-7(d))

    DESIGN SUMMARY:FLANGE I STRESSES Sact/Sall = #DIV/0!

    FLANGE II STRESSES Sact/Sall = #DIV/0!

    BOLT STRESS sb/Sb = #DIV/0!

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