flame retardents by ankit
TRANSCRIPT
1
STUDENT NAME -ANKIT KUMAR BHATT
INTRODUCTION
2
Flame-retardant finishes provide textiles with an important
performance characteristic that is it stopped the propagation of
fiber when it comes in contact with fire.
NEEDS OF FLAME RETARDANTS
Protection of consumers from unsafe apparel
Firefighters and emergency personnel require protection
Floor coverings, upholstery and drapery protection
The military
the airline industry
Types of F.R. Fabric In Industry
3
Fabric which has to be padded with F.R.
chemical
Fabric which is made flame retardant at the
time of manufacturing of yarn
HISTORY
4
About 450 BC EGYPTIANS used ALUM to reduce
flammability of wood
In 1638 clay & gypsum used for theater curtains.
1821 GAY-LUSSAC mixture of borax & ammonium salt of
phosphoric acid for linen
1913 Perkin gives FR treatment for cotton by using so.
Stannite & ammo. Sulphate.
Mechanisms of flame retardancy
5
Combustion:
is an exothermic process that requires three components,
Heat
oxygen
suitable fuel.
Mechanisms of flame retardancy
6
Pyrolysis temperature, TP,
At this temperature, the fiber undergoes irreversible chemical changes, producing
non-flammable gases (carbon dioxide, water vapor and the higher oxides of nitrogen and sulfur),
carbonaceous char,
tars (liquid condensates) and
flammable gases (carbon monoxide, hydrogen and many ox disable organic molecules).
Mechanisms of flame retardancy
7
the combustion temperature, TC, At this point, the flammable gases combine with
oxygen in the process called combustion, which is a series of gas phase free radical reactions.
These reactions are highly exothermic and produce large amounts of heat and light.
Some combustion Cycle Disruption Techniques
8
1. Heat Sink on / in the fiber
2. Insulating Layer
3. Condensed Phase: reaction to produce less flammable volatiles and more residual char.
Combustion Cycle Disruption Techniques
9
1. Heat Sink on / in the fiber
by use of materials that thermally decompose through strongly endothermic reactions.
If enough heat can be absorbed by these reactions, the pyrolysis temperature of the fiber is not reached and no combustion takes place.
Examples of this method are
the use of aluminum hydroxide or ‘alumina rehydrate’
and calcium carbonate as fillers in polymers and coatings
Combustion Cycle Disruption Techniques
10
2. Insulating Layer to apply a material that forms an insulating layer around thefiber at temperatures below the fiber pyrolysis temperature.
Boric acid and its hydrated salts function in this capacity. When heated, these low melting compounds release water vapor and produce a foamed glassy surface on the fiber,insulating the fiber from the applied heat and oxygen.
Combustion Cycle Disruption Techniques
11
Condensed Phase: reaction to produce less flammable volatiles and more residual char.
This ‘condensed phase' mechanism can be seen in the action of phosphorous-containing flame retardants
which, after having produced phosphoric acid
through thermal decomposition,
crosslink with hydroxyl-containing polymers thereby altering the pyrolysis to yield less flammable by-product.
Combustion Cycle Disruption Techniques
12
The ‘condensed phase’ strategy includes the described mechanism
of removal of heat and the enhancement of the decomposition temperature as in heat resistant fibers.
Testing of flame retardants The visual timing test- vertically
The 45 degree test – 5 inch distance at such angle
Hoop test- semi circular frame
13
LOI LIMITED OXYGEN INDEX is give us some
information about flame retardancy
It is the minimum % of oxygen in oxy- nitro atmosphere require to sustain combustion
L.O.I. = (O2)/(O2+N2)* 100
HIGHER THE LOI MEANS MORE THE FLAME RETARDENT
14
Factor affecting the f. resistance Fiber content
Fabric structure
weight
15
Problems with flame retardantToxicity
Irritated towards skin
Durability
Flexibility
16
17
18
Protective clothing for fire fighter (APPLICATION)NATIONAL FIRE PROTECTION ASSOSIATION has set
a fundamental requirement that it’s TPP value must be 35 minimum.
According to NFPA each far. cloth ,, contain three component –
Outer shell
Moisture barrier
Thermal barrier
19
Protective clothing for fire fighter As an example LOS ANGELOUS fire department
used-
outer shell –nomex/kevlar in a rip stop weave
Thermal insulator
Moisture barrier
20
21
22
23