first step of implementing smart factory for sme · 2020. 10. 15. · - innovate manufacturing...
TRANSCRIPT
Include core functions for SMEProvide advanced industry specific standard process and platformSupport optimal decision via real time production management
Ready to Go MES solution optimized for small and medium enterprises
First step of implementing Smart Factory for SME
Miracom Nexplant MESplus AE is… Nexplant MESplus AE is Ready-to-Go MES solution developed to meetthe requirement of SMEs providing Lot Tracking, WIP/Inventory management,operation management and data collection/analysis.
Customized Solution forSmall and medium sizedenterprises (SMEs) - Quick deployment and seamless operation via standardized S/W, H/W platform - Provide User-centric, convenient UI configuration, standardized screens for on-site worker - Reporting function added to core MES functionality
Performance Proved solution
- Implemented in 150+ customers- Only Asian MES vendor listed in Gartner (Pure-play MES vendor - Global Top 8) - GS certificate & Presidential award (2002, 2010)
Reflect industry know-howand customer requirements
- Industry specific templates applicable in various manufacturing sites - Provide standardized production analysis report
Extensibility ofSystem structure - Easy to extend equipment & operation based on modular system- Easy upgrade to upper products - Flexible interface with legacy systems such as ERP and SCM
Suitable for company torealize goals below. - Innovate manufacturing productivity by applying SME standard processes and platforms- Optimize business solutions by implementing and operating its own system- Implement core functions first and then advance system gradually
MES implementation enables customers to
Increase the efficiency of manufacturing operations · Reduce production lead time· Maintain low WIP/inventory level by efficient resource management· Reduce product defects and increase regulation compliance rate
Prevent business risk · Reduce product liability risks· Increase credibility in meeting delivery time· Improve customer service
Increase profits · Reduce production cost · Support optimal decision· Increase ROI
MES Benefits
Source : MESA (MES association)
0% 20% 40% 60% 80% 100%
Paper work: reduced by 61% on average
Loss of document work: reduced by 56% on average
Manufacturing cycle time: shortened by 45%
Lead time: reduced by 27% on average
Inventory: reduced by 24% on average
Defect rate: reduced by 18% on average
Product data input time: shortened by more than 75% on average
Contact : +82-2-2125-6800, [email protected] in touch with us
A Manufacturing Execution System (MES) is an integrated production management system whichmonitors and tracks the process of producing manufactured goods on the factory floor.The overall goal of MES is to make certain that manufacturing operations are effectively executed toimprove production output.That goal is achieved by tracking and gathering real-time and accurate data about a completeproduction lifecycle. With MES, manufacturing companies understand all the information on theshop floor in real time so they can improve production process and also make optimal decision formanufacturing operation management.
What is MES (Manufacturing Execution System)?
Difficult challenges small and medium sizedmanufacturing companies overcome
Is there solution to lower cost and improve quality?
The fierce competition puts pressure on you to reduce productioncost and improve quality.
Mistakes happen as you manage productionoperation manually? No way to find the root cause for any error or to identify the reasonwhy the production plan does not match performance.
MES implantation enables you to collect, monitor,and control data from the manufacturing site in real-time,
which results in increasing yield and quality.
Not able to response when prime contractorrequests production data? Difficult to respond data request on production performance, lead time compliance, and quality management.
Need to implement system but the cost is too high?
Investment in system required to ensure company growthbut the cost is big burden.
Manufacturing innovation optimized for SMEs!Miracom’s Nexplant MESplus Alpha Edition
Scope of Works
- Interface with ERP enables data sync with production planning and performance. - Identify defect cause during production process via material tracking management, and control machine run rate and production status in real time.
Nexplant MES provides core functions that collect andmonitor all operation data from material stock-in to shipment.
How can Nexplant MESplus AEinnovate your manufacturing site?
Production Planning
Material Vendor
Material Store Manufacture Semi-FG
Store Assembly Shipment Inspection
Finished Goods Customer
Material Stock In/Out
Production Performance
Shipment inspection
Product Shipment
Equipment Control
Production Performance
Scope of Works
ERPERP
Master Data Mgt. Report
- Miracom’s Nexplant MESplus AE is a modular system that allows you to extend required functions after implementing core functions initially. In addition, it can be flexibly linked with other solutions such as equipment I/F, mobile, and monitoring system.
Nexplant MESplus AE realizes a shortened deployment period andquick application with standard platform for SMEs.
SystemMgt.
MasterData
Material Mgt.
ProductionMgt.
ShipmentMgt.
QualityMgt.
EquipmentMgt.
Report Monitoring(Option)
Muti-Language
Common( RM/Production)
Material Stock-in
ProductionPlanning
Shipment Order
InspectionRequest
Equipment History Production Overall
Monitoring
IDGeneration Equipment Material
HistoryLOT
TrackingPacking
Mgt.Defect Control Equipment
Non-OperationMonitoring
Code Mgt. QualityMaterial Release
ProductionPerformance
ShipmentPerformance
HoldDecisionControl
EquipmentNon-
OperationQuality
Defect Rate
Monitoring
Authorization Production Material Shipment
Work Order Shipment Preparation
InspectionResult
Registration
ToolStock- In/Out
Inventory WIP Monitoring
MES System
Miracom Inc10F. Hyanggun Tower, 123, Olympic-ro 35-gil, Songpa-gu, Seoul, Korea Tel : +82-2-2125-6800 Fax : +82-2-2125-6814 www.miracom.co.krCopyright ⓒ Miracom Inc Co., Ltd. All rights reserved.