firestopping and compartmentation fire & life safety 2012
TRANSCRIPT
Firestopping and Compartmentation
Fire & Life Safety 2012
Plan Review through As-Built Documentation for
Firestopping presented by FCIA & IFC
© Copyright, FCIA, 04-30-2012
Learning Objectives
Upon completing this program, the participant should
know how to:
1. Recognize Product Design/Testing, Installation &
Inspection Standards for Firestopping.
2. Understand Plan Review for Firestopping
3. Understand Requirements for Firestopping for
Safety in the US and Canada
4. Understand specification and code sections for
Firestopping
Firestopping for Safety
• Outline – Bob Hasting/Bill McHugh
– FCIA & IFC – Two SEPARATE Trade Associations
– Total Fire Protection & Effective Compartmentation
– Codes, Testing, Products – Materials
– Firestopping for Safety – A Quality Protocol
• Properly Designed and Specified Firestopping – 07-84-00
• Tested Systems - ASTM E 814 / UL 1479 – S115 - UL 2079, ASTM E2307
• Professional Installation – FCIA Member, FM 4991 Approved, UL Qualified Contractors…
• Properly Inspected - ASTM E 2174 / 2393 Protocol
– IAS AC 291 Accreditation Criteria for Inspection Agencies
• Maintained (Inspected) Annually by FCIA Members
• More on Plan Review, Inspection © Copyright, FCIA, 04-30-2012
Firestopping for Safety
• FCIA – Worldwide Association
• Firestop Contractors, Manufacturers,
Consultants, Reps, Distributors,
• FCIA Website Resources - FREE
• FCIA MOP on PDF FREE to
Specifiers, Architects,
Building/Fire Officials
• Life Safety Digest FREE – www . FCIA . org © Copyright, FCIA, 04-30-2012
Firestopping for Safety
• Membership Reflects FCIA’s Activity…
300+ Members…US, Canada, Middle East, Far East, India
– Accreditation – FM, UL, ULC & IAS - Growth
– Apprenticeship – US Dept. of Labor; CAN Ministry
– Technical & Education – MOP, UL TFPSS
– Codes & Standards – ICC, NFPA, ASTM, IAPMO
UL STP’s
– Marketing – Relationships, Shows
– Program – Committee work, Education
– Legislative – Track, Advocate
INTERNATIONAL FIRESTOP
COUNCIL The International Firestop Council (IFC) is a not-for-profit association of manufacturers and industry partners of fire protective materials and systems. IFC's mission is to promote the technology of fire containment in modern building construction through research, education and development of safety standards and code provisions.
Website - www.firestop.org
Email - [email protected]
Firestopping for Safety
• “TOTAL FIRE PROTECTION” • Effective Compartmentation – Bob/Bill
– Fire Barriers, Walls/Floors, Smoke Barriers &
– Firestopping, Fire Dampers, Swinging and Rolling Fire Doors, Fire Rated Glazing
• Detection & Alarm Systems
• Sprinkler Suppression Systems
• Education & Egress– TRB, Fire Safety Committee
– Building Managers, Occupants and Firefighters
Firestopping for Safety
Proper ‘DIIM’ Effective Compartmentation Means Reliable Systems…
• Properly Designed - A/E, Firestop Consultant
– Tested and Listed Systems, FCIA Member Mfr’s., Compartments per IBC, NFPA Codes–Specified (CCS,CDT)
• Properly Installed
– FCIA Member, “FM 4991, or UL Qualified Contractors”
• Properly Inspected
– ASTM E 2174 & ASTM E 2393, by IAS AC 291 Accredited Inspection Firms
• Properly Inspected and Maintained –
– FCIA Member, FM 4991, or UL Qualified Contractor or Inspection Agency
Firestopping for Safety
Firestopping
• Fire Walls, Fire Barriers, Horizontal Assemblies, Smoke Barriers, Fire Partitions, Smoke Partitions
– Penetrations – Through & Membrane Pens
– Joint Systems
– Perimeter Fire Containment Systems
– Tested & Listed Systems and Engineering Judgments
– Plan Review & Field Inspection
Firestopping for Safety
• Code Requirements – Firestopping
– International Building Code – Chapter 7
• New Construction
– International Fire Code – Chapter 7
• Existing Buildings
• Enforced by Fire Marshal
– NFPA 5000 – 101- Chapter 8
• Minimum requirements for
Construction & Maintenance
Firestopping for Safety
• NFPA
– NFPA 5000 – “Consensus Codes”
• Other international locations…US, not
much
– NFPA 101 – Life Safety Code
• Healthcare Industry
• Overseas
Firestopping for Safety
• ICC=International Code Council
• IBC – Building Code - New
• IFC – Fire Code – Maintenance
• Other “I-Codes”
– IPC, IMC, IEBC, WUIC, IPMC
US ICC Adoptions – ICCsafe.org
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Firestopping for Safety
• Compartmentation & Codes - US
– Fire Resistance – Time, in minutes or hours that
materials or assemblies have withstood a fire exposure
as determined by tests, methods based on tests, or this
code …. NFPA. ICC adds… “Systems”
• Ch. 7 – IBC - Fire Barrier – Hourly Rated – Continuous
• Ch. 7 IBC - Fire Wall – Fire rating, structural independence
• IBC – Fire Partition – Rated, not continuous.
• IBC - NFPA - Smoke Barrier – Hourly Rated, continuous…
• IBC – Horizontal Assemblies – Fire Resistance Rated Floor
or Roof …
Firestopping for Safety
• Compartmentation Codes – US
– Smoke Barrier – Firestopping for Continuity
• IBC – Hourly Rated, Quantified “L” Rating
– <5cfm/sf (IBC 2006)
– < 50 cfm, 100sf of Wall Area (IBC 2009…2012)
• NFPA – Similar, no quantified “L” Rating
• Healthcare Occupancies
• Building Owner/Manager Preference
– Smoke Partition – “Common Materials”
• IBC – Continuous barrier, not rated… ‘retard’.
• NFPA – Continuous membrane that is designed to form a
barrier to limit the transfer of smoke….’
Firestopping for Safety
• Fire Resistance Rated Compartmentation
and Structural Fire Resistance
– Continuous Walls / Floors – Fire & Smoke…
• Interior and Exterior Walls
– Firestop Systems
» Penetrations
» Joints – Walltops – Perimeter Joints
• Fire Damper Duct Systems
• Fire Doors and Hardware Systems
– Rolling & Swinging
• Fire Glass
Firestopping for Safety
• Effective Compartmentation for Safety
– Chemical, Biological, Radiation, Explosion
• Continuity Standards for…??
– R - Nuclear Power Plant Standards
– E – Blast Strength? Check with manufacturer
– C – Which Chemicals? Check with manufacturer
– B – Which Agents? Check with manufacturer
– How to Regulate for Terrorism?
– Due Diligence – Design, Owner, Manufacturers
• Review Required by code?
Firestopping for Safety
• Fire Walls and Floors –
– Continuity - Fire Resistance Rated Assemblies
“Tested & Listed Wall/Floor
Systems”
– Concrete
– Concrete Block
– Plaster
– Gypsum Block
– Drywall
– Floor/Ceiling Assemblies
– Firestop Systems
Firestopping for Safety
• FCIA Members Understand Compartmentation & DIIM Firestop Quality Process…
– D - Firestop Systems Tested to ASTM E 814, UL 1479/2079, ASTM E 2307
– Specified by Professionals
– Plan Review Checked by Building Officials
– I - Installed by FCIA Member, UL&FM Contractors
– I - Inspected to ASTM E2174 & ASTM E2393 Inspection Process by Qualified Firms/Individuals
– Inspected for Certificate of Occupancy
– M - Maintained by FCIA Member Firestopping Contractors, Inspection Agencies
Firestopping for Safety
• Sealants
– Silicone, Latex, Intumescent
• Wrap Strips
– “Thick, Thin, Wide, Less Wide”
• Putties
• Pillows
• Composite Sheets
• Bricks / Plugs
• Pre Fabricated Kits
• Mortar
• Spray Products
Graphics, STI,3M, AD, HILTI, Nelson
Firestopping for Safety
• Firestop Systems Materials
• Pipes – Cables
– Sealants, Wrap strips, Putty, Pre-Fabricated Kits
• Gaps/Joints/Walltops/Perimeter Joints
– Sealants – Firestop Spray – Track Systems
• “Backing Material”
– Mineral Wool, Ceramic Fiber,
– Backer Rod, Others
Graphics - AD, Nelson, Tremco
Firestopping for Safety
• Firestop Products Become Firestop Systems -
– “A Specific field erected construction, consisting of an
assemblage of materials to prevent the spread of fire
through openings in fire rated walls and floors using
ASTM E 814 / UL 1479, S-115, UL 2079, E 2307 as the
test method…” UL Definition
– Testing = Suitability statement for use of a firestop
product in a specific system application
– “Tested and Listed SYSTEMS… Anything less …. Up to Judge”
– Karen Layng, Esq
Firestopping for Safety
• What are Firestop Systems?
– ASTM E814/UL 1479–UL S115 Tested Systems
• F Rating - Flame
• T Rating – Temperature
• H Rating – Hose (CAN-Optional)
• L Rating – Smoke (UL)
• W Rating – Water (UL)
Graphics – 3M
Firestopping for Safety
• Firestop Systems Directories – ULc, ULus®,
Systems Selection…Not as easy as it looks…
Firestopping for Safety
• Firestop Systems Directories - UL®
Alpha: The first letter is either “F” for floors, “W” for walls or “C” for a combination of walls and floors.
Alpha: The second letter or combination of letters, signify the following.
A Concrete floors < 5”
B Concrete floors > 5”
C Frame floors
D Deck construction
E – I Reserved for future use
J Concrete or Masonry walls < 8”
K Concrete or Masonry walls > 8”
L Framed Walls
M Bulkheads
N – Z More in another seminar….
Firestopping for Safety
• Firestop Systems Directories - UL® – F - Floors
– W - Walls
– C - Combination
– A - Concrete floors < 5 inches
– B - Concrete floors > 5 inches
– C - Frame floors
– D - Deck construction
– E - I - Reserved for future use
– J - Concrete or Masonry walls < 8 inches
– K - Concrete or Masonry walls > 8 inches
– L - Framed Walls
– Much more….another session!!
First letter of the system
• Numeric: The first digit of the four digit number,
identifies the type of penetrant in accordance with the
following list. The next three digits will be assigned
sequentially to successfully tested systems.
– 0000 – 0999 No Penetrant
– 1000 – 1999 Metallic Pipe, Conduit or Tube
– 2000 – 2999 Non Metallic Pipe, Conduit or Tube
– 3000 – 3999 Cables
– 4000 – 4999 Cables in a Tray
– 5000 – 5999 Insulated Pipes
– 6000 – 6999 Misc. Electrical Penetrates
– 7000 – 7999 Misc. Mechanical Penetrates
– 8000 – 8999 Mixed multiple penetrates
– 9000 – 9999 more…at another session!
Firestopping for Safety
Every application has
its own unique UL
tested assembly
which specifies:
• Hourly Fire Rating
• Type of Barrier
• Type of Penetrant
• Min/Max Hole/Gap
Size
• Firestop Products
UL Classified Firestop Systems
STI Graphic
Systems Selection, Inspection
UL & Other Systems
• Wall or Floor Construction Type
• Wall or Floor Thickness
• Penetrating Item, Coverings
• Size, Type, Thickness
• Annular Space, Joint / Gap Sizes
• Backing Mateirals
• Fill Material(s)
STI Graphic
Engineering Judgments
• Brice Miller
• An Engineering Judgment is a letter or
report issued by some knowledgeable party
which evaluates the construction of some
site-specific application which deviates
from a tested design, system or assembly
and concludes with a judgment of the
applicable rating of that assembly
IFC Slide & Images
Engineering Judgments Cont.
• Recommended IFC Guidelines for
Evaluating FireStop Systems in
Engineering Judgments. e resistive
construction
IFC Slide & Images
Engineering Judgments Cont. When field conditions differ from original design or unanticipated
construction hindrances are encountered, Engineering Judgments
(EJ’s) are typically made that recommend alternative methods to
ensure performance of the firestop system is not compromised.
Generally these conditions or hindrances cannot be easily or cost
effectively redesigned so alternative protection schemes must be
implemented to maintain the system’s integrity. Since these
recommendations are not based upon identical designs as that which
were fire tested, it is important that they be developed using
sound engineering principles and good judgment.n
IFC Slide & Images
Engineering Judgments Cont. Engineering Judgments for firestop systems should:
1. Not be used in lieu of tested systems when available;
2. Be issued only by a firestop manufacturer’s qualified technical personnel or in concert with the
manufacturer by a knowledgeable registered Professional Engineer, Fire Protection Engineer, or an
independent testing agency that provides listing services for firestop systems;
3. Be based upon interpolation of previously tested firestop systems that are either sufficiently similar
in nature or clearly bracket the conditions upon which the judgment is to be given. Additional
knowledge and technical interpretations based upon accepted engineering principles, fire science and
fire testing guidelines (e.g. ASTM E 2032 – Standard Guide for Extension of Data from Fire
Endurance Tests) may also be used as further support data;
4. Be based upon full knowledge of the elements of the construction to be protected, the
understanding of the probable behavior of that construction and the recommended firestop system
protecting it were they to be subjected to the appropriate Firestop Standard Fire Test method for the
rating indicated on the Engineering Judgment;
IFC Slide & Images
Engineering Judgments Cont. Basic Presentation Requirements
Proper Firestop System Engineering Judgments should:
1. Be presented in appropriately descriptive written form with or without detail
drawings where appropriate;
2. Clearly indicate that the recommended firestop system is an engineering
judgment;
3. Include clear directions for the installation of the recommended firestop
system;
4. Include dates of issue and authorization signature as well as the issuer’s
name, address and telephone number;
5. Reference tested system(s) which design (EJ) is based on;
6. Identify the job name, project location and firm EJ is issued to along with
the
non-standard conditions and rating supported by the EJ; IFC Slide & Images
Engineering Judgments Cont.
5. Be limited only to specific conditions and configurations upon which
the engineering judgment was rendered and should be based upon
reasonable performance expectations for the recommended firestop
system under those conditions;
6. Be accepted only for a single, specific job and project location and
should not be transferred to any other job or project location without
thorough and appropriate review of all aspects of the next job or
location’s circumstances.
IFC Slide & Images
Engineering Judgments Cont. 7. Have proper justification (i.e. UL, Intertek or other independent
laboratory system(s) and or opinions);
8. Provide complete descriptions of critical elements for the firestop configuration.
IFC recommends that these guidelines be considered when evaluating
whether any firestop system engineering judgment meets minimal
requirements. Questions concerning the EJ request should be addressed
to the initiator of the judgment.
IFC Slide & Images
Engineering Judgments Cont.
• Typically, an Engineering Judgment is used
when a tested design, systems or assembly
is unavailable
• Most often applied to fire resistive
construction
IFC Slide & Images
IBC References Justifying
Engineering Judgments
• IBC 104.11 – Alternative materials, design
and methods of construction and equipment
• IBC 703.2 – Fire-resistance ratings
• IBC 703.3 – Alternative methods for
determining fire resistance
IFC Slide & Images
Who Issues Engineering
Judgments?
• Who issues Engineering Judgments?
– Professional engineer
– Fire protection engineer
– Manufacturer
– Testing laboratory
• Must be acceptable to the Building Official
or the AHJ
IFC Slide & Images
Important Points of an
Engineering Judgment
• Best documents available are from the
International Firestop Council (IFC) –
www.firestop.org
• No guidance from the International Code
Council or the various I-Codes
• No guidance from UL…
• FCIA’s Firestop Manual of Practice –
FCIA.org IFC Slide & Images
IFC/UL Video Demonstration of the
Need to Properly Protect Openings
IFC Slide & Images
Penetration Firestop System
Consists of:
• Assembly being penetrated
• Penetrating item
• Fill, void or cavity materials (firestopping
materials)
IFC Slide & Images
Code Requirements
General – IBC 714 • 714.3 – Penetrations into or through fire walls, fire
barriers, smoke barrier walls and fire partitions shall
be protected
• 714.4 – Penetrations of horizontal assemblies not
required to be protected by shaft enclosure shall be
protected per Section 714.4
• 714.3.3 and 714.4.1.3 – Noncombustible penetrants shall not be connected to combustible material beyond point of firestop system
IFC Slide & Images
Code Requirements
Wall Assemblies – IBC 714.3
• 714.3.1 – Through penetration shall be
protected by one of the following:
– As tested as part of the entire wall assembly
– As tested to ANSI/UL 1479 / ASTM E 814
– Exceptions
• Concrete, grout or mortar
• Annular space protection materials
IFC Slide & Images
Code Requirements
Wall Assemblies – IBC 714.3
• 714.3.1.2 – When tested to ANSI/UL 1479 or
ASTM E 814, systems shall have F Rating
equal to rating of wall penetrated
IFC Slide & Images
Code Requirements
Wall Assemblies – IBC 714.3.2
• 714.3.2 – Membrane penetration shall be
protected as follows:
– As specified in 714.3.1 (i.e. through
penetrations)
– Recessed fixtures shall be installed so as not to
reduce the required fire resistance
– Exceptions for outlet boxes
– Other boxes
– Automatic sprinkler IFC Slide & Images
Code Requirements
Smoke Barriers
• 714.5 – Penetrations in smoke barriers shall
have an L Rating at ambient and 400°F
– Max 5.0 CFM / sq ft of opening
– Max cumulative leakage of 50 cfm for any 100
square feet of wall or floor area
IFC Slide & Images
Metallic Sprinkler Pipe Penetrations:
• NFPA 13 Annular Space Limitations
–If Pipe < 3.5” then annular = 1”
–If pipe > 3.5” then annular = 2”
–Annular must be 360 degrees
• Pipe Movement
–Seismic Movement
–Water-Hammer from Testing
Sprinkler Pipe Considerations
IFC Slide & Images
Firestopping for Safety
• Field or other Variances to Systems?
– ‘Impossible or Impractical’ to reconfigure
– Annular Space / Gap too large / small
– Oversized penetrating item
– Oversized Insulation
– Tolerances
– Anything outside ‘System’
Graphics – Firestop Technologies, Inc.
Firestopping for Safety
• Variances to Systems? – Now What…
– First Action in Process
• Find another system – Same Manufacturer
• Find another system – Different Manufacturer
– If no system exists in either case….
• Engineering Judgment – “EJ”
• Equivalent Fire Resistance Rated Assembly –
“EFRRA”
• Based on sound engineering IFC Protocol
• SPECIFY THE RULES FOR THIS…
Firestop sealant must be well bonded to
penetrating item and surrounding wall or floor
Pack
1
Caulk
2 Tool
3 Always Check BOTH SIDES
STI Graphic
When the sealant is properly recessed, it will expand
inward and work the way it was designed
Recessed sealant
STI Graphic
Left untooled, the sealant will expand
outward during a fire, and likely fail
Untooled sealant
STI Graphic
Inspection of Penetrations
• Firestop system must be installed in
accordance with the tested and listed system
• Rating of the system must match the
required rating of assembly being
penetrated
• Penetrating item and opening size must
match the tested and listed system
IFC Slide & Images
Inspection of Penetrations Cont.
• Packing material must be installed per the
tested and listed system
• Required firestopping material must be
installed per the tested and listed system
• Understand some sealants may shrink when
installed and the magnitude of shrinkage
may be in the listing
IFC Slide & Images
Correct Collar or Sealant Must Be Selected
for Combustible Penetrations
• Intumescent sealant expands and fills the void that
opens as the combustibles burn away
• Collar expands to crush the pipe
Hot-Side View
Charred Pipe
Cold-Side View
Knot formed from
Collapsing pipe
STI Graphic
• Key Points - Restricting Collars
– Fastening Tabs – 90 degree bends for expansion
– Directional Tabs
– Bands
Intumescent Wrap Strips and Steel Collars
STI Graphic
Sealant must be applied
BEFORE sheet metal flanges
in Duct Applications
Graphics – Firestop Solutions
Consult the Damper
Manufacturer & the
Authority Having
Jurisdiction
Fire/Smoke Dampers & Firestops
• Dampers are UL 555, 555S Listed Systems
– Installed to manufacturer’s written instructions (Systems
– Angles…no sealants)
• Firestop sealants – UL 1479 –
– Improper hole sizing or poor installation…
Graphics - Greenheck
Installing an Incorrect System
May Void the Fire / Smoke Damper
Manufacturer’s Warranty
Graphics – Firestop Solutions
Building Code Requirements
2012 IBC – Joints
• 715.1 - Joints installed in or between fire-
resistance-rated assemblies shall be
protected by an approved fire-resistant joint
system designed to resist the passage of fire
for a time period not less than the required
fire-resistance rating of the assembly in
which it is installed
IFC Slide & Images
• 715.2 - Fire-resistant joint systems shall be
securely installed in or on the joint for its
entire length so as not to dislodge, loosen or
otherwise impair its ability to accommodate
expected building movements and to resist
the passage of fire and hot gasses
• 715.3 - Joints shall be tested to ANSI/UL
2079 or ASTM E 1966
Building Code Requirements
2012 IBC – Joints
IFC Slide & Images
2012 IBC - Definition
• Joint - The linear opening in or between
adjacent fire-resistance-rated assemblies
that is crested due to building tolerances, or
is designed to allow independent movement
of the building in any plane caused by
thermal, seismic, wind or any other loading.
(IBC)
IFC Slide & Images
Firestopping for Safety
• Firestop Joint Systems Definition – UL 2079
– “A joint system is a specific construction
consisting of adjacent wall and floor assemblies,
and the materials designed to prevent the spread
of fire through a linear opening between the wall
and / or floor assemblies”
– “ANSI / UL 2079 ” – Qualified Joint System
– Nomenclature…another session.
Graphics - STI
Firestopping for Safety
• Firestop Joint Systems Definition – UL 2079
– Min. Positive Pressure – .01 Water, 12” below assy.
– Movement Cycling
• Class I – min. 500 cycles, min. 1 cycle / minute
• Class II- min. 500 cycles, min. 10 cycles / minute
• Class III-min 100 cycles, min. 30 cycles / minute
– Fire Tested at Maximum Joint Width
– No Load Bearing Characteristics, unless noted
– Assembly, L or W Ratings
– FF, WW, FW, HW, BW, CG
– 0000- 3999
HILTI Graphic
Categories of Fire-Resistive
Joints Materials
• Sealant Systems (Caulks)
• Sprayed /Elastomeric Membranes (Sprays)
• Mechanical Joints
IFC Slide & Images
• Nominal Joint Width
• Assembly Rating
• Movement
• Extension
• Compression
• Percent (%) Extension / Compression
• Mineral Wool Compression
• Sealant Depth
Construction Joint Terminology
IFC Slide & Images
Joint System at Nominal Joint Width
Gypsum
Board
Roof or
Floor
Deck
Deep Leg
Track
Elastomeric Caulk
or Spray Mineral
Wool
1”
Steel
Stud
IFC Slide & Images
Elastomeric
Caulk or Spray Mineral
Wool
1/2”
Gypsum
Board
Steel
Stud
Load
Roof or
Floor
Deck Deep Leg Track
Joint System at Minimum Joint Width
IFC Slide & Images
Joint System at Maximum Joint Width
Elastomeric
Caulk or Spray
Mineral Wool
1-1/2”
Steel Stud
Roof or
Floor Deck
Deep Leg Track Load
Gypsum
Board
IFC Slide & Images
Head-of-Wall Spray Application
Flutes are stuffed
with mineral wool
or speed plugs per
UL system Remaining joint is
stuffed with
mineral wool or
speed strips per
UL system
Firestop sealant is
applied to both
sides of wall per UL
system IFC Slide & Images
Overlapping
Gypsum
Board
Gypsum
Board
Mechanical
Joint
Fire Rated
Gypsum
Compound
Steel Stud
1”
Roof or Floor Deck
IFC Slide & Images
Gypsum
Board
Overlapping
Gypsum
Board
Mechanical Joint Fire Rated
Gypsum
Compound Steel Stud
Roof or Floor Deck
0
”
Load
IFC Slide & Images
UL Nomenclature
Navigating the UL Directory:
JOINT SYSTEMS (XHBN)
First Two Alpha Characters identify the type of
joint system:
FF = Floor-to-Floor
WW = Wall-to-Wall
FW = Floor-to-Wall
HW = Head-of-Wall
HW – D – 0060
IFC Slide & Images
Navigating the UL Directory:
JOINT SYSTEMS (XHBN)
Third Alpha Character identifies the movement
capabilities of the system:
D = Dynamic (movement capabilities)
S = Static (no movement capabilities)
HW – D – 0060
UL Nomenclature Cont.
IFC Slide & Images
Plan Review of Joint Systems • What type of joint is being protected?
• What is the required hourly rating?
• What is the width of the joint (nominal
installed width)?
• How much movement is required?
• Is an L Rating required?
• Is submitted system consistent with the above
requirements?
IFC Slide & Images
Recommended Joint System
Correction Notice • Deflection is required to be installed with an approved
joint system per Section 715 of the IBC. The assemblies
need to be designed to allow joints to compress and extend
with movement of structure while maintaining the fire-
rating of the assemblies.
• Please clarify building deflection to determine movement
capabilities of assembly and identify listed assemblies for
all joint systems.
IFC Slide & Images
Inspection of Joint Systems
• What type of building assemblies form the
joint (type and thickness)?
• What materials are the assemblies
constructed from?
• Are there any special considerations? (EJ)
IFC Slide & Images
Joint Inspection Process
• Inspect joint systems during framing inspection
• Contractor to provide you with the UL listed
assembly as shown / approved on the plans
• Confirm all joints provide required movement
• For Mechanical Joints observe the ceiling runner
for the UL label located on the side of the runner
IFC Slide & Images
Extending the Rated Floor to the
Wall...
The perimeter joint must be sealed
with an approved material or system
that extends this rating to the exterior
wall surface
MANDATORY!
IFC Slide & Images
Firestopping for Safety
• Firestop Perimeter Systems Definition – ASTM E 2307
– “A Perimeter Fire Containment System is a specific field erected construction consisting of a floor with a fire resistance rating, and an exterior curtainwall with no hourly resistance rating, and the fill material installed between the floor and the curtain wall to prevent the vertical spread of fire in a building.”
– Intertek Directory
Graphic - Superl
Wrong !
Correct
Proper Installation of Mineral Wool
• Compressed mineral wool must be inserted
perpendicular to the joint to allow for movement
between the slab and wall.
STI Graphic
Common Terminology Aluminum Transom Vision Glass
Glass Spandrel
or Aluminum
Spandrel
Aluminum Mullion
IFC Slide & Images
Code Requirements
• Sections 715.4, 715.5 and 705.8.5 of 2012
IBC
• 715.4 – Void at edge of rated floor shall be
sealed with material which will resist
interior passage of flame. System must
provide an F Rating when:
– Tested to ASTM E 2307 for time period equal
to rating of floor
• Protects perimeter void or joint IFC Slide & Images
Code Requirements Cont.
• 715.4.1 – Void at edge of non-rated floor
shall be sealed with approved material or
system which will retard the interior spread
of flame and hot gases between stories
• Protects perimeter void or joint
IFC Slide & Images
Elements of Perimeter
Fire Containment Systems
• Floor Assembly
• Curtain Wall Assembly
• Safing Materials
• Attachment methods
• Sealants
IFC Slide & Images
4 Compression Fit Safing
Mechanically Attached 3
Protect Mullions
5
Reinforcement Member 1
2 Mineral Wool Insulation
Smoke Barrier
6
1
3
4
5 6
2
Curtain Wall Fire Containment
Six Basic Design Principles
IFC Slide & Images
Fiber Orientation is Critical!
Horizontal fiber
Alignment -
Incorrect
Vertical fiber
Alignment -
Correct
Typical Curtain Wall System Cont.
IFC Slide & Images
Inspection of
Perimeter Fire Containment Systems
• Does the size of joint fit within the
guidelines of the tested assembly?
• Was the mineral wool installed to the
correct compression and according to the
correct orientation?
• Was the firestopping material installed to
minimum depth and installed with the
correct overlap onto both the insulation and
the concrete floor? IFC Slide & Images
Summary
Perimeter Fire Containment Systems
• Approved system should be submitted on
plans
• Complete System Tested or review E.J.
• Inspected at rough inspection
IFC Slide & Images
Firestopping in the Real World
• Firestop system details are hardly ever on
plans
• Code Officials generally do not ask for copies
of approved firestop systems
• Tested/Listed systems rarely installed
correctly
• Joints are generally not inspected during the
framing inspection and installed to provide
movement IFC Slide & Images
Firestopping in the Real World
Cont. • Engineering judgments are being used when
there are tested and listed systems available
• Firestopping considered beneath contractors
• Most users are untrained
• No Licensed firestop contractors
IFC Slide & Images
PROCESS
Building Department Submittals
107.2.1 - Construction
documents shall be of
sufficient clarity to indicate
the location, nature and
extent of the work proposed
and show in detail that it will
conform to the provisions of
this code
IFC Slide & Images
PROCESS
Plans Examination/Review • A SAMPLE of some Firestop systems details
should be included on the plans
• Material properties, contractor qualifications,
special inspection is in Specifications
• 07-84-00 Firestopping
• Recommended to have UL Details for firestop
applications on the plans
• If available, needs to be tested and listed
systems IFC Slide & Images
• For unique conditions have policy for Engineering
Judgments
• The amount of movement required for all joints
must be specified on plans
• Consider requiring special inspection for
firestopping on large projects (IBC Ch. 17)
• IBC 2012 Chapter 17 Special Inspection – Later…
• Require or encouraging use of Firestop Specialty
Contractor
• FM 4991 Approved or UL Qualified Contractors
PROCESS
Plans Examination/Review Cont.
IFC Slide & Images
Firestop Systems
Recommended Correction Notice
• All firestop systems for fire rated
construction need to be reproduced on the
plans as tested by an approved testing
laboratory.
• If an engineering judgment is needed, it
must be noted in specifications and must be
approved by the Building Official.
• The above information must be provided for
the field inspectors. IFC Slide & Images
• Review Design Drawings
Submittals
• Obtain Pre-Approved
Engineering Judgments
• Establish inspection guidelines
and expectations
• Schedule Work and
Inspections
• Review qualifications
/experience of firestop
installers
Pre-Construction Meeting
IFC Slide & Images
Floor to Wall: Concrete floor assembly
to pre-cast concrete wall assembly
Graphics – Firestop Solutions
Are firestop caulks required to be RED?
Answer: There is NO building code
requirement anywhere that mandates product
color. However, most manufacturers
deliberately use colors that stand out to
facilitate inspection and different colors to
distinguish between products. Red Black Gray Green
IFC Slide & Images
Firestopping for Safety Bob Hasting/Bill McHugh
• “Construction Quality Stinks” John R. Butler, Jr., Director, Construction Division of
the Georgia State Financing and Investment Commission,
ENR’s Viewpoint…2000
• “Where are the certified
firestoppers” • Ken Hercenberg, ‘The Construction
Specifier Magazine’ … 2002
Firestopping for Safety • Results of Non-Qualified
Contractor
– Firestopping wrong,
missing
– Systems Documentation?
– As Built Documentation??
Conclusion – No Single
Firestopping Trade means
fire & life safety risk…
Firestopping for Safety
Firestop Contractors & Installation
• Firestopping Industry Installation Methods
• 3 Types
– All Trades -“He/She who pokes hole, fills hole”
– Multiple Contracts to Firestop Contractors, Subs,GC/O
– GC/O - Sub to Single Source Specialty Firestopping
Contractor
• Qualifications??
Firestopping for Safety
Firestop Contractors & Installation
• Firestopping Industry Qualifications
– Installation Protocol – See FCIA Manual of Practice
– Manufacturers Warranties? – N/A in Firestopping
• Material only, ‘x’ year from date of shipment.
• Labor – Contractor only
• Manufacturer Inspection?
Firestopping for Safety
Firestop Contractors & Installation
• How do I select a specialty firestop contractor ?
– FCIA Member
– Insurance – Classification? GL & WC…
• Specialty Firestop Contractor? – GL – Finished Products Liabilty
• Plumber?
– Workforce – Educated as Firestop/Containment Workers
– Licensed – Not yet…
– Bonding Capability
– Project References & Experience
– Management System reviewed by?
• FM 4991 and / or UL Qualified?
• Manufacturer?
Firestopping for Safety
Firestop Contractors & Installation
• Firestopping Industry Qualifications
– Manufacturer/Contractor Programs – ‘No legal tie’
• ‘Certified Trained?’
• ‘Accredited?’
• ‘Approved?’
• ‘other name’
– FCIA Contractor Member
– FM 4991 Standard for Approval of Firestop
Contractors
– UL & ULC Qualified Firestop Contractors
Firestopping for Safety
Qualified – Does the Firestop Contractor understand the ZERO TOLERANCE INSTALLATION PROCESS
• “F” Fire & “T” Temperature, “H” Hose
• “L” Smoke
• “W” Water
• Insulation/Integrity
• Movement Capability
• Annular Space Sizes, Gap Sizes
• SYSTEMS DOCUMENTATION
• FM 4991 Approved or UL / ULC Qualified Firestop Contractor
Firestopping for Safety
What are the FM 4991 & UL Qualified
Firestop Contractor Programs?
Management Systems
• Office Facility Procedures Audit
• Field Procedures Audit
• Employ a person who passed the UL/FM
Firestop Exam, 80% or better – If employed by Approved, Qualified Firm,
• Designated Responsible Individual (DRI)
Firestopping for Safety
FM 4991 & UL QFC Requirements
FM 4991 & UL DRI Contractor Personnel Only if Employed by a FM/UL Contractor
– Pass Rigorous Firestop Examination
• FCIA Firestop Manual of Practice
• Firestop Systems Selection & Protocol
• Management System Knowledge
– Retested every 3 years (FM Only)
– CEU Requirement – 6 ea. 3 yrs.
– One DRI per Approved Contractor Location
• Installation & Maintenance
Firestopping for Safety
FM/UL Office Facility Procedures Audit
– Firestop Contractor Management System Manual Procedures
• Employee Training & Education
• Systems Selection
• Communicate systems to Field
• Material Controls
• Systems installation “protocol”
• Labeling
• Record keeping - Variance Procedures
• Non-Conformances
• Documentation
• Project closeout
Firestopping for Safety
Initial Firestop Firm Jobsite Audit by
FM, UL Personnel
– Verification of firestop systems installation
– Verify Quality Procedures
– Verify “communication”
• Office to field, field to office
– “Culture of Quality…”
Firestopping for Safety
Annual FM 4991/ UL QFC Audit • Continued satisfactory performance
– Quality Manual Implementation
• Documented - Archived record keeping
• Employee Training Documentation
• Jobsite Visit
• DRI CEU Verification
Firestopping for Safety
FCIA Members - FM 4991 Approved and / or
UL Qualified Firestop Contractor Firms
Management Systems Manual – Investment in Education
– Investment in FCIA Firestop Manual of Practice
• Project Successful Proven Contractor
• Education, Training, Accountability
= Reduced Risk – Life, Property, Business
www . fcia. org
Firestopping for Safety
• Types of ‘Inspection’ – ASTM E 2174 & ASTM E 2393 –
• Destructive, Non Destructive
• Specified Frequency
• Independent 3rd Party
– Contractor Self Inspection –
• Verify Management System validity
• May or may not be destructive
– Manufacturer Inspection
• May not exist…due to ASTM E 2174, ASTM E 2393 req’t.
– Contractor Approval/Qualification Personnel
Inspection Practices for
Firestopping
• Two types of Inspection
– Jurisdiction
– Special Inspection
IFC Slide & Images
Inspection Practices for
Firestopping
• Inspections typically done by AHJ, but
2012 IBC Chapter 17….inspected by
approved agency or individual, certain
occupancies
• Require construction documents with
Firestop systems details
• During framing inspection observe that
joints are installed in manner that required
movement can be achieved IFC Slide & Images
Inspection Practices for
Firestopping Cont.
• Observe the products, empty containers or
boxes for label with approved testing
agency
• Have your inspection tools such as a
flashlight, coring device, wire, tape measure
and other appropriate tools
• Verify insulation type, thickness orientation
and compression
IFC Slide & Images
Inspection Practices for
Firestopping Cont.
• Verify firestopping was installed in
accordance with the published system
• Verify who did installation of systems to
determine reasonable verification
• When necessary destructive evaluation will
be made on various types of systems
• During inspection have person follow-up to
repair systems after destructive testing
• Observe the labeling/marking IFC Slide & Images
• 1705.1.1 Special Cases. Special inspections
shall be required if in the opinion of the
building official the proposed work in unusual
in its nature.
• 1704.xx (pre-2012 Codes) - Typically only
needed for large and complicated projects
• If special inspection is required for firestop
systems, the inspector shall be a qualified
person who demonstrates competence for
inspection of these systems.
Special Inspections
IFC Slide & Images
Firestopping for Safety
• ASTM E 2174 & ASTM E 2393 -
“Standard Practice for On-Site Inspection of
Installed Fire Stops – Pen’s - Joints”
– PASSED at ICC 2009/2010 Code Cycle
Firestopping for Safety 1705.16 Fire-resistant penetrations and joints.
In high-rise buildings or in buildings assigned to Risk
Category III or IV in accordance with Section 1604.5,
special inspections for through-penetrations, membrane
penetration firestops,fire resistant joint systems, and
perimeter fire barrier systems that are tested and listed in
accordance with Sections 714.3.1.2, 714.4.1.2, 715.3 and
715.4 shall be in accordance With Section 1705.16.1 or
1705.16.2.
Firestopping for Safety
• ASTM E 2174 & ASTM E 2393 –
• 1705.16 – Special Inspection
• High Rise - Buildings 75’ and higher above Fire
Department Access
• Occupancy Type III & IV, Chapter 16 Table 1604.5
Firestopping for Safety
1705.16.1 Penetration firestops. Inspections of
penetration firestop systems that are tested and
listed in accordance with Sections 714.3.1.2
and 714.4.1.2 shall be conducted by an
approved inspection agency in accordance
with ASTM E 2174.
Firestopping for Safety
1705.16.2 Fire-resistant joint systems. Inspection
of fire resistant joint systems that are tested and
listed in accordance with Sections 715.3 and 715.4
shall be conducted by an approved inspection
agency in accordance with ASTM E 2393.
Firestopping for Safety
• ASTM E 2174 & ASTM E 2393 - “Standard Practice for On-Site Inspection of Installed Fire Stops – Pen’s - Joints”
• “Standard Inspection Procedure” • Special Inspection Agency Firms
• Other Qualified Firms
• Reports For Fire Marshals & Code Official Review
Firestopping for Safety
• ASTM E 2174 & ASTM E 2393 - “Standard Practice for On-Site Inspection of Installed Fire Stops …
– Penetrations
– Joints and Perimeter Fire Barriers
Firestopping for Safety
• ASTM E 2174/ASTM E 2393 - “Inspector & Firm Requirements”
– Inspector firm NOT Related to Installing firm
• Distributor, Manufacturer, Competitor, Supplier
– Inspector Personnel meet at least one criteria…..
• 2 years experience (Construction, Field), education, and credentials acceptable to AHJ
• Accredited by AHJ
• Meet ASTM E699
– OPTIONAL:
• Inspection Agency Company Accreditation
• International Accreditation Services IAS AC 291
Firestopping for Safety
• “NEW Inspector Credentials in AC 291”
– IAS Accreditation Criteria AC-291
• Management System Audit by IAS … AND have a person…
• PASS UL/FM Firestop Exam
• 1 year Quality Assurance
Or…
• PASS UL/FM Firestop Exam, and PE, FPE, Registered Architect, or
• PASS UL/FM Firestop Exam, and Education by Certified Agency
– Must Specify IAS Accreditation… Not part of ASTM Standards
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 –
“Inspection Process”
– Pre Construction Meeting
• Review Documents – Identify Conflicts
• Materials - ASTM E 814 or UL 1479-S115 Systems
– “exactly as Identified on inspection documents”
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 – “Inspection Process”
• Pre Construction Meeting
– Mock Ups
• Destructive Testing
• Installation Measurements
– Discuss Inspection Method
• Required for During/Post Insp. Methods
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 –
“Inspection Process”
• During Construction Inspection Method
– Firestop Installation Start & Random witness
• 2174 - min. 10%, each type of Firestop, No Less
than one
• 2393 – Min. 5 % of total linear feet of each type of
fire resistive joint system being installed
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 – “Inspection Process”
• Post Construction Method – 2174 Pens
– Destructive Testing
• Minimum 2% , no less than 1, each type per 10,000 SF of floor area
• If 10% variance per firestop type
– Inspection stops
– Installer inspects, repairs
– Inspector reinspects
Firestopping for Safety
• Destructive Testing - 2393 • Minimum of one sampling per type of joint system per 500 lineal feet.
• (1) Destructive type verification of the fire resistive joint system and repair of the joint system;
• (2) Disassembly and verification of the components and reinstallation
of the joint system;
• (3) Visual inspection and verification of the component or entire joint
system, where a visual inspection establishes conformance to the
document enumerated in Section 7; or
• (4) Other appropriate methods showing compliance with the approval
process or manufacturers’ instructions or specifications,
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 – “Inspection Process”
• Post Construction Method – 2393 Joints
– Destructive Testing
• If 10% variance per firestop type
– Inspection stops
– Installer inspects, repairs
– Inspector reinspects
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393
“Inspection Process”
• Inspection Forms
– One for each type of firestop
– Submit 1 day after inspection to Authorizing Agency
– Numbered – Controlled
• Required – During/Post Construction Methods
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 – “Inspection Process”
• - Final Report – During/Post Inspection Method
– Name, address, location – project, installer, inspector
– Type and quantity of firestops inspected
– Verification method
– Percentage Deviation
– Copies of all documents sent to Authorizing Agency
Firestopping for Safety
• ASTM E 2174/ ASTM E 2393 –
“Inspection Process”
• Why Require ASTM E 2174 / E 2393
– Quality Process – Install, Inspect
– Verify Field Installations
– IBC 2012 – Chapter 17 Requirement
– Qualifications of Inspectors
• IAS AC 291 – Accreditation Criteria for
Special Inspection Agencies
Firestopping for Safety
Quality Assurance – Good Spec starts process in motion
Specifications– MF 04 - 07 84 00 … was 07270
– 07 84 00 – Both Pens & Joints
– 07 84 10 – Through Penetration Firestop Systems
• Pipes, cables, ducts, cable trays, MEP&C Systems
– 07 84 20 – Fire Resistive Joint Systems
• Top of Wall
• Fire Resistance Rated Joints – Soft, Metals & Fire Inserts
• Perimeter Joints (Floor Slab edge/Exterior Wall)
• Systems Spec, and product properties spec…
Firestopping for Safety
• Specifications– Systems Testing – Part 1 – Systems – DIIM References
– ASTM E 814 & UL 1479, UL S-115 - Penetrations
– ASTM E 1966, UL 2079, S115 - Joints
– ASTM E 2307 – Perimeter
– FM 4991 Standard for the Approval of Firestop Contractors
– UL or ULC Qualified Firestop Contractor Program
– ASTM E 2174 & ASTM E 2393 - Inspections
Firestopping for Safety
• Specifications– Systems Testing – Part 1 - Systems – “F” Ratings - Fire Resistance Rated Assy.
– “T” Ratings - = F & T??
– “H” Ratings – Hose Stream – (Canada, Europe, UK)
– “L” Ratings = Fire & Smoke Resistance Rated Construction
– “W” Ratings – Floors; Functional when? Floor Loading Capabilities?
• Match Physical Properties of Environment – Chemicals, Movement, Exposure
• FCIA UL STP - Movement
Firestopping for Safety
• Specifications– References
– FCIA Firestop Manual of Practice
– Manufacturers Printed Instructions
– Focus on Systems Selection by Contractor
– Installation by FM 4991, UL/ULC Contractors
– Inspections to ASTM E 2174, ASTM E 2393
by IAS AC 291 Inspection Agencies..
Firestopping for Safety
International Fire Code – 2003, 2006…and 2009
703.1 Maintenance. The required fire resistance rating of fire-resistance
rated construction (including walls, fire stops, shaft enclosures, partitions, smoke barriers, floors, fire resistive coatings and sprayed fire resistant materials applied to structural members and fire resistive joint systems) shall be maintained. Such elements shall be visually inspected by the owner annually and properly repaired, restored or replaced when damaged, altered, breached or penetrated. Openings made therein for the passage of pipes, electrical conduit, wires, ducts, air transfer openings, and hoes made for any reason shall be protected with approved methods capable of resisting the passage of smoke and fire. Openings through fire-resistance rated assemblies shall be protected by self closing or automatic-closing doors of approved construction meeting the fire protection requirements for the assembly.
2009 IFC Code Includes…
“ANNUAL INSPECTION, by owner”
• You are the last line of defense!
• We need your help to ensure:
– The code is enforced
– Contractors do the job per specifications
– Owner gets what is being paid for
Firestopping is only Installed to the Level
of Knowledge of the AHJ
Bob Hasting/Bill McHugh, Brice Miller
Question for your Building
Official
What is your Building Department’s Plan Review and Building Inspection
Policy and Procedure
for Firestopping?
Available Resources Cont. • ASTM
ASTM.org
• Firestop Contractors International Association
FCIA.org
• International Firestop Council (IFC)
FIRESTOP.org
• Underwriters Laboratories, Inc.
UL.com
202
Reference Materials
• ASTM E 2174 – “Standard Practice for On-
Site Inspection of Installed Fire Stops”
• ASTM E 2393 – “Standard Practice for On-
Site Inspection of Installed Fire Resistive
Joint Systems and Perimeter Fire Barriers”
• IFC Video’s “Inspecting Firestop for
Compliance” & “Side By Side/UL”
• IFC Pocket Guide for Inspectors
203
Reference Materials
• FM 4991, Standard for the Approval of
Firestop Contractors
• UL Qualified Firestop Contractor Program
• FCIA Firestop Manual of Practice
• Product
Information -
manufacturer’s
websites
• International
Firestop Council
(IFC) -
www.firestop.org
• Firestop
Contractors
International
Association (FCIA)
www.fcia.org
• IFC pocket
Firestopping
Inspection Manual
• IFC Inspection
Guidelines for
Through-Penetration
and Fire Resistive
Joint Systems in Fire
Resistance Rated
Construction
Available Resources
Firestopping for Safety
Proper ‘DIIM’ Effective Compartmentation Means Reliable Systems…
• Designed - A/E, Firestop Consultant
– Tested and Listed Systems, FCIA Member Mfr’s.
• Properly Installed
– FCIA Member, “FM 4991, or UL QFC Contractors”
• Properly Inspected
– ASTM E 2174 & ASTM E 2393 Inspection – By AC 291 Accredited Inspection Agencies
• Properly Maintained –
– FCIA Member
Firestopping for Safety
Freebies for CSC/CSI Member Specifiers,
Architects, Building Officials, Building
Owners, Government
- FCIA Firestop Manual of Practice PDF
Email Copy…
- Free Life Safety Digest, the Magazine of
Effective Compartmentation Subscription
Firestopping for Safety
• “TOTAL FIRE PROTECTION – Effective Compartmentation -Fire Walls/Floors &
Firestopping
– Fire Dampers, Fire Glass
– Detection & Alarm Systems
– Sprinkler Suppression Systems
– Building Personnel, Occupant and Firefighter
Education