firefighting equipment - media.pok.frmedia.pok.fr/doc/mop_lmm_01256_en.pdf · pok guarantees the...

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCETel : 03 25 39 84 78 - Fax : 03 25 39 84 90 - Email : [email protected] - Web : www.pok.fr

FIREFIGHTING EQUIPMENT

DOC 1974 En Rev.B - 22/10/13

Use

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ua

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ANTENOR 3000Base or portable Trailer

http://www.pok.fr


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Identification

DESIGNATION DESCRIPTIONProduct Type Monitor on trailer portable base

ProductANTENOR 3000 l/min monitor on base or trailer (towable by hand)

Product Reference concerned by the manualRef. : 09796 - 07746

Ref 09796 and 07746 used for all visualsDocumentation Ref. 1974Language EnglishCreation Date 23/10/2013Modification Date 23/10/2013

Review follow up Rev. A - 26/09/2013 : - Original file

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCETel : 03 25 39 84 78 - Fax : 03 25 39 84 90 - Email : [email protected] - Web : www.pok.fr 3

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Identification Table of Contents

IDENTIFICATION .......................................................................................................2TABLE OF CONTENTS .................................................................................................3INSTRUCTIONS ..........................................................................................................4

• Introduction ...................................................................................................4• Dismantling and warranty ................................................................................4• Use ..............................................................................................................5• Limits of use ..................................................................................................5

PRESENTATION .........................................................................................................6TRAILER VIEW ......................................................................................................6MONITOR VIEW ....................................................................................................7CHARACTERISTICS ...............................................................................................8

• Weight ..........................................................................................................8• Construction ..................................................................................................8• Hydraulic Data ...............................................................................................8• Monitor ANTENOR 3000 ...................................................................................9• Monitor Base ................................................................................................10• Trailer .........................................................................................................10

OPERATING MANUAL ...............................................................................................11INSTALLATION ....................................................................................................11

• Preamble .....................................................................................................11• Unfolding.....................................................................................................11• Anchorage ...................................................................................................11• Initialization .................................................................................................12• Connecting ..................................................................................................12

USE ..................................................................................................................13• Before applying pressure ...............................................................................13

SET UP ..............................................................................................................14• Vertical position setting .................................................................................14• Horizontal position setting .............................................................................14

MAINTENANCE .........................................................................................................15• Maintaining the monitor .................................................................................15• Lubricating the monitor nozzle .......................................................................15• Returning to Service Procedure .......................................................................16• Spare Parts ..................................................................................................16

MONITOR BODY ..................................................................................................17• Exploded View ..............................................................................................17• Parts List .....................................................................................................18

MONITOR BODY ..................................................................................................19• Exploded View ..............................................................................................19• Bill of Materials ............................................................................................20

MONITOR BASE ..................................................................................................21• Exploded View ..............................................................................................21• Parts list ......................................................................................................22

TRAILER ............................................................................................................23• Exploded View ..............................................................................................23• Bill of Materials ............................................................................................24

NOTES .....................................................................................................................25


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• IntroductionPlease read this manual before using the equipment.

Use, maintenance, or any other operation of the equipment must be done by staff trained for the use of this equipment and aware of any safety rules.

While using the monitor (use, maintenance, installation, ...) it is important to wear personal protective equipment.

• Dismantling and warrantyThis equipment has a warranty of 1 year for any fabrication default, except where covered by special written agreement.

The exploded view and bill of materials are not a dismantling manual.

Any dismantling or maintenance operation of the device must be done with water supply turned off.

Dismantling and/or modification of the equipment outside POK SAS factory is allowed only in compliance with procedures described in this manual, and therefore does not affect the warranty.

If the equipment is repaired, the spare parts must be supplied by POK SAS. If not, technical characteristics listed in this document won’t be valid, the warranty will void and POK SAS responsibility will not apply.

If maintenance operation damage parts, the warranty may not apply if the procedure has not been carried out properly in accordance with this manual.

Although this is not explicitly stated in instructions, use and wear of protective equipment are obligatory during maintenance operation. POK SAS cannot be responsible of any damage or accident which may occur during the dismantling. If this obligation is not met, please refer to the tools instructions guides for more details.

Only POK SAS can ensure proper and safe functioning of the equipment. Therefore POK SAS will not be liable for any damage or accident caused by dismantling of the equipment outside its workshop.

Do not modify the equipment, it may not be working or be dangerous for use. Any modification not approved by POK will void the warranty.

Instructions


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Instructions

• UsePlease respect the technical limits of the equipment. The apparatus can not be used if any part is missing or damaged.

During its use, the monitor must be securely fastened to a fixed ground anchorage with supplied strap. Please respect these instructions to avoid any damage or injury that may be caused by the monitor.(reaction force : about 250 Kgs for 3000 l/min at 7 bar on the branchpipe outlet).

Never stand in front of the monitor or point the monitor at somebody. It can cause death.

Do not point the monitor to the area between the pump and the monitor’s inlet.

Do not exceed the maximum setting of 85° and minimum of 35° for vertical range.

Please note that use of the monitor may cause damage in the area of the branchpipe horizontal range. Ensure that the area is safe and clear before the use.

It is important to know and respect the safety rules regarding your operating environment.

The recommended work pressure is 7 bar (100 PSI). The efficiency over this pressure is not guarantee. Do not use the monitor over 16 bar (230 PSI). The equipment can be damaged over the recommended pressure.

Disrespect of safety instructions and use of the monitor over the recommended pressure can be dangerous and even cause death.

POK SAS is not responsible of any accident that may occur during operation caused by improper use or non-compliance with safety requirements.

• Limits of usePOK guarantees the function of the equipment upto a maximum operating pressure of 16 BAR (230 PSI)

POK SAS guarantees the funtion of this equipment upto a maximum test pressure of 25,5 bar (370 PSI) in closed position.

Without explicit written authorization from POK, the warranty will be void if the pressures listed above are exceeded.


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Trailer View

Presentation

MARK DESIGNATION1 "KLAP-KLAP" fastening device2 Monitor’s locking pin3 Pull handle4 Fixing flange for the handle and the kickstands5 Flat hose Ø 70 - 20 meters 6 Legs

7Storz B coupling

Note : a different coupling may be supplied on request,

8 Housing for hoses


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Monitor view

Presentation

MARK DESIGNATION9 ANTENOR 3000 Body

10Female 2.5" BSP outlet

Note : a different coupling may be supplied on request.

11 Carrying handle12 Control handle for horizontal direction13 Wheel for vertical direction14 Horizontal movement locking knob

15Storz B/75 Inlet coupling

Note : other couplings are available on request

16 Vertical movement locking handle

MARK DESIGNATION17 Tungsten Tips18 Monitor locking device19 Greaser20 Folding legs21 Stowing legs22 Anchoring points23 Monitor locking pin 24 Base folding pin


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Characteristics

Presentation

DESIGNATION VALUE

Monitor body • Aluminium alloy.• Polyester paint coating.Stabilizing leg tips • Tungsten carbideScrews and pins • Stainless steel

• Construction

• Hydraulic Data

DESIGNATION VALUEMonitor • 17.4 kgTrailer • 58 kg

• Weight

DESIGNATION VALUEMonitorInlet • Storz B/75 thread Note: Different thread available by request.Outlet • Female 2.5" BSP Note: Different thread available by request.Maximum flow rate • 3000 l/min @ 7 bar (790 GPM @ 100 PSI)Nominal pressure • 16 bar (230 PSI)Test pressure • 25,5 bar (360 PSI)Vertical range • from 0° to +85°Horizontal range • from -90 to +90°

Safety • Vertical travel locking handle• Horizontal travel locking knobFlat hose (optional)Diameter • Ø 70Coupling • Storz B/75 Note: Different thread available under request.Length • 2 x 20 m


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Dimensions

Presentation

496 mm

411 mm

115 mm

593 mm

222 mm

372 mm

• Monitor ANTENOR 3000


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Overall Dimensions

Presentation

• Monitor Base600 mm

398 mm

101 mm

• Trailer1200 mm

885 mm

1010 mm

250 mm

720 mm


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Overall Dimensions

PresentationInstallation

Operating Manual

• Preamble

You must read this documentation before operating the monitor. Non-compliance with the recommendations in this manual could make monitor use dangerous.The water monitor is placed to function at a maximum flow rate of 2000 litres/min at 7 bar pressure.

• Unfolding- 1 - For using the monitor on the trailer, adjust the legs to the ground to stabilize the trailer (mark. A) and place the monitor on the fastening device until locking the 4 pins (mark. B). - 2 - For using the monitor on the base, unfold the legs forward until locking the pins (mark. C). Place the unit on a firm and flat ground, each leg’s pin should touch the ground (mark. D).

Note : leg’s pin must lay on solid and firm ground. The monitor can slide, slip or even take-off in case of soft ground (sand, mud, gravel, etc).

/!\ For your safety, fasten the monitor to a secure support with the provided strap /!\

• AnchorageThe monitor must be properly fastened to a fixed ground anchorage (a drive stake, a solid anchorage on the ground or the supply hose). - 1 - Fasten the supplied strap to the anchorage ring (mark D). - 2 - The monitor, the target and the anchorage must be on the same straight line(mark E). - 3 - The monitor can be fastened to supply hose if you don’t have a available solid base (mark F).

Mark. CMark. BMark. A

Pompe

Mark. D Mark. FMark. E

Mark. D


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Installation

Operating Manual

• Initialization

Before connecting the monitor to water supply, turn the vertical adjustment wheel to rise up the outlet pipe. The outlet pipe must be set from 35° to 85°.

• Connecting- 1 - Connect the branchpipe to the outlet coupling (mark. A).- 2 - Connect the supply hoses to the inlet couplings. Please, make sure you have at least 5 meters of straight hoses after the monitor’s inlet (mark B). - 3 - Connect the pick-up hose to the suction coupling and immerse the pick-up tube in the emulsifier tank (mark C).

Mark. A Mark. B

5 m

5 m

R : 20 m mini

Mark. C

Use

Operating Manual


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Installation

Operating ManualUse

Operating Manual

Note : to obtain optimal performance, respect following values : - maximum flow rate : 3000 l/min (790 GPM) - working pressure : 7 bar (100 PSI)

/!\ Do not target someone with the monitor /!\ While using a portable monitor, never exceed the maximum setting of 85°

and minimum of 35° for vertical range.

Never target an area placed in the axis between the pump and the monitor inlet.If your monitor is equipped with a nozzle which has a spray stream position, make sure the area

around the monitor is not sensitive to important water projection, before using this position.

• Before applying pressure- 1 - Verify that there are no missing or damaged pieces. - 2 - Verify that the nozzle is correctly connected to a water supply. Make sure that there is at least a 5 meter long distance behind the nozzle.- 3 - Check that the outlet equipment is correctly connected. - 4 - When using the trailer, check that the trailer is secured with the kickstands.- 5 - Verify that the support is strong enough to withstand the reaction force and the monitor nozzle is attached to a reliable anchor point, such as the supplied strap. - 6 - Make sure all safety pins are in place.

35°


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Set up

Operating Manual

• Vertical position setting The vertical range for this monitor is from +85° to +35°. It is not recommended to use the monitor with a adjustment below 35°.

Adjust the monitor by turning the adjustment handwheel (mark A). A safety handle stop the monitor when it reach 35°. Pull the safety handle to set the monitor below 35° (mark B).

• Horizontal position setting The horizontal range for this monitor is from -90° to +90°.

- 1 - Unlock the horizontal adjustment by turning the locking knob.- 2 - Point the monitor to the desired direction by turning the adjustment handwheel.- 3 - Screw the locking knob.

Mark. A Mark. B

35°

85°

90°90°


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Set up

Operating Manual Maintenance

• Maintaining the monitorTo ensure optimal performance, it is important to:

- 1 - Clean the monitor nozzle and foam/water gun with clean water after each use.- 2 - If salt water has been used, use the monitor nozzle with clean water to remove any particles and / or corrosive residues that could damage internal components.- 3 - Do not use corrosive chemicals, it could damage the gaskets and cause leaks.- 4 - Check the operation of moving parts, no part should jam, be damaged and / or be blocked.- 5 - Regularly inspect the unit visually to detect leaks.

• Lubricating the monitor nozzleIt is recommended to grease the monitor every 6 months by using a type EP 02 grease. Connect a grease gun to the grease nipples located near the swivelling parts. You can also on regular basis clean leg’s gears, hydraulic jack and all swivel parts and grease them with a brush.


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Maintenance

• Returning to Service ProcedureIt is imperative to check the following before recommissioning the equipment :

- 1 - Check that no parts are missing or that no parts have deteriorated.- 2 - Connect the device to a water supply.- 3 - Put a cap equipped with an air valve on the output of the monitor nozzles.- 4 - Test the unit gradually by increasing the pressure up to 16 bar. Check leakages.- 5 - Put the diffuser or the nozzle off the monitor.- 6 - Test under normal conditions of use with a pressure of 7 bar. Make sure that all the parts move smoothly. The operation should last about 10 minutes.

If no fault is found the monitor may be operated.

• Spare PartsSome parts such as gaskets are likely to be changed more or less often depending on the frequency of use, conditions of use or storage.

Please contact our sales department for the prices and after sales conditions.

Refer to the schedule in this document to identify the replacement parts.

Note : The identification number of the monitor may be asked to verify the validity of the warranty.

Monitor body

Bill of Materials


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MaintenanceMonitor body

Bill of Materials

• Exploded View


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Monitor Piping

Bill of Materials

MARK QTY DESIGNATION REF1 1 Tubing 030492 1 Handgrip 120213 1 Handle 109144 1 Washer M8 -5 12 Screw CHC M8 - 25 -6 1 O’ring N°40 -7 1 Inlet bend piping 031789 1 Swivel bend piping 0392810 88 Ball Ø 6,35 -11 1 O’ring N°40 -12 1 Flat bottom gasket thread 2 1/2 -13 1 Screw STHC PL 1/8 BSP -14 1 Greaser M8 -15 1 Screw STHC PL M5 - 6 -16 2 Ball Ø10 -17 1 Knob’s axis -18 1 Star grips FF M10 1434719 1 Screw CHC M8 - 55 -20 1 Connecting rod 0212221 1 Spring washer CL Ø20,6xØ35x1,15 (1,3) -22 1 Setting screw 1310823 2 Screw STHC TR M6-6 -

24 1 Screw CHC M8 - 75 -25 1 Ball Ø426 1 Safety handle 0317027 1 Setting nut 0211928 1 Setting axis 1310929 1 Wheel bracket ring 1311030 2 Screw STHC TR M6-8 -31 1 Wheel 0374632 1 Nut HM M10 -33 1 Turning handle 0390934 1 Screw CHC M10 - 45 -35 1 Stopper 0212036 1 Return spring 03173

• Parts List

Monitor Body

Bill of Materials


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Monitor Piping

Bill of MaterialsMonitor Body

Bill of Materials

• Exploded View


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Monitor body

Bill of Materials

MARK QTY DESIGNATION REF6 1 O’ring N°40 -7 1 Inlet bend piping 0317810 88 Ball Ø 6,35 -13 2 Screw STHC PL 1/8 BSP -14 1 Greaser M8 -38 1 Monitor’s body 0318339 1 Ring 0315440 1 Monitor’s fastening device 07091

41 13 Screw FHC M5 - 16 -42 1 Valve axis 0256943 1 Valve 0250644 2 Rear leg’s pin 0736945 2 Screw CBHC M12 - 30 -46 1 Flat bottom gasket thread DSP DN 65 -47 1 O’rin N°43 -48 1 FF 2,5" square flange 0388849 2 Flat bottom gasket thread 2"1/2 -50 1 Filter 1137651 4 Screw CHC M8-25 -52 1 Storz B/75 coupling -53 1 Storz B coupling’s gasket -

• Bill of Materials


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Monitor body

Bill of MaterialsMonitor Base

Bill of Materials

• Exploded View


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Monitor Base

Bill of Materials

MARK QTY DESIGNATION REF1 1 Body 070922 3 Monitor’s legs 031843 3 Nut M12 -4 3 Return spring 031735 3 Tip’s axis 199106 3 Tips holder 108677 3 Tips 108688 3 Screw CBHC M10 - 25 -

9 3 Washer W10 -10 3 Nut H M10 -11 6 Ring 0315412 2 Safety screw 0317413 2 Return spring 0317315 2 Unbock knob 0317916 2 Screw CHC M12 - 60 -18 2 Nut HFR M12 -

• Parts list


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Monitor Base

Bill of MaterialsTrailer

Bill of Materials

• Exploded View


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Portable Base

Bill of Materials

MARK QTY DESIGNATION REF1 1 Main frame 141812 1 Arm 14186 - 141943 4 Legs 141894 1 "KLAP-KLAP" fastening device 07742

5 4 Safety screw 031746 4 Return spring 031737 4 Ring 031548 4 Unlock knob 031799 5 Fast locking device AL-KO Ø35 -10 2 Flat hose - DN 70 - 20 -11 4 Storz B/75 coupling -

• Bill of Materials

Notes


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Portable Base

Bill of Materials Notes

IdentificationTable of ContentsInstructions• Introduction• Dismantling and warranty• Use• Limits of use

PresentationTrailer ViewMonitor viewCharacteristics• Weight• Construction• Hydraulic Data• Monitor ANTENOR 3000• Monitor Base• Trailer

Operating ManualInstallation• Preamble• Unfolding• Anchorage• Initialization• Connecting

Use• Before applying pressure

Set up• Vertical position setting• Horizontal position setting

Maintenance• Maintaining the monitor• Lubricating the monitor nozzle• Returning to Service Procedure• Spare Parts

Monitor body• Exploded View• Parts List

Monitor Body• Exploded View• Bill of Materials

Monitor Base• Exploded View• Parts list

Trailer• Exploded View• Bill of Materials

Notes

firefighting equipment - media.pok.frmedia.pok.fr/doc/mop_lmm_01256_en.pdf · pok guarantees the...

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