fire protection plastering klimasan-f · flame spread : 0 smoke development : 0 air erosion: 0...

Klimasan Perlit GmbH – MINISTRY OF FOREIGN AFFAIRS Building Project

www.klimasan-perlit.de - Page 1

1. PRODUCT DESCRIPTION :

FIRE PROTECTION PLASTERING

KLIMASAN-F

KLIMASAN-F : Perlit is a natural Vulcan rock. Our ecological building and insulating

material are based on Perlit. Through short-term heating water which is enclosed in the rock

is vaporizing and the expand material is enlarged 15 times of its original volume.

The expanded Perlit consists to 70 percent of silicone dioxid (Si2O3) and is therefore like

natual glass. By vaporizing water capillaries are formed, which provide a good heat

insulation as well as regulation of humidity and sound vibrations.

Perlit does not contain any contaminants. It is frost resistant, inodorous, surface-active and

absolutely inflammable.

With excellent characteristics :

- Confortable and healthy indoor environment.

- Natural drainage of wet bricking

- Extremely good isolation against heat & cold

- Easy to handle and low cost

- High carrying capacity



Data Guide Specification

Project : MINISTRY OF FOREIGN AFFAIRS VIETNAM

Product Name : Klimasan-F – Concealed

Material Type : Fire Protection Plastering

Bag Content : 50 litters

Weight : 12kg/bag

Water Demand : 15 litters

Color : RAL color

Oven Dry Density : ≥ 250 kg/m3

Heat Conductivity Efficiency : 0,08 W/(mk)

Air Entrained Content : Approx. 80%

Compressive Strength : ≥1,6 - 3 N/mm2

Bending Strength : 0,8 N/mm2

Steam Diffusion Resistance : 8

Elasticity Module : 2000 N/mm2

Water Absorbing Coefficient : > 3kg/m2

h0,5

Building Material Classification : EN 13501-2, DIN 4102-4, A 1

Surface-Burning Characteristics : 1350oC no burn gas development in case of fire

Fire Resistance : 4 hours

Certificate : - Germany : DIN 4102 - UK : BS476

Bond Strength : ≥ 52 kPa

Corrosion : 0

Flame Spread : 0

Smoke Development : 0

Air Erosion: 0

Fungal Resistance : high, pH-value >12,5

Apply On :

- Steel-work - Concrete, Brick-work - Tunnel

Area of Use : Internal, External

Primer : N/A

Application Method : - Airless spray machine - Trowel

Number of Coating : One or more as required

Storage : 20oC – 37

oC / Humidity ≤50% / 2-3 years



Data Guide Specification

Project : MINISTRY OF FOREIGN AFFAIRS VIETNAM

Product Name : Klimasan-F + Klimasan-antik (6mm

)

Material Type : Fire Protection Plastering

Bag Content : 50 litters

Weight : 12kg/bag

Water Demand : 15 litters

Color : RAL color

Oven Dry Density : ≥ 350 kg/m3

Heat Conductivity Efficiency : 0,08 W/(mk)

Air Entrained Content : Approx. 80%

Compressive Strength : ≥1,6 - 3 N/mm2

Bending Strength : 0,8 N/mm2

Steam Diffusion Resistance : 8

Elasticity Module : 2000 N/mm2

Water Absorbing Coefficient : > 3kg/m2

h0,5

Building Material Classification : EN 13501-2, DIN 4102-4, A 1

Surface-Burning Characteristics : 1350oC no burn gas development in case of fire

Fire Resistance : 4 hours

Certificate : - Germany : DIN 4102 - UK : BS476

Bond Strength : ≥ 52 kPa

Corrosion : 0

Flame Spread : 0

Smoke Development : 0

Air Erosion: 0

Fungal Resistance : high, pH-value >12,5

Apply On :

- Steel-work - Concrete, Brick-work - Tunnel

Area of Use : Internal, External

Primer : N/A

Application Method : - Airless spray machine - Trowel

Number of Coating : One or more as required

Storage : 20oC – 37

oC / Humidity ≤50% / 2-3 years



2. COLOR:

Colours are on pure mineral basis, for inside and outside use, ecologically harmless.

We offer pure mineral silicate colours without any organic additives for the outdoor region

and pure mineral lime colours for inside.

Range of colours Tuscany

Volterra Carrara Safran

Siena Terrano Ravenna

Toskana-Red Medici-Blue Assisi-Blue

Range of colours Friesland

Watt Lübeck Fehmarn

Morsum Raps Dune

Hanse-Blue Westerland-Blue Möwe-White

Please read the instructions concerning pre-treatment of the underground,

the structure of paintwork and the execution of paintwork in the handling advice.

The consomption of the outside colours depends on the absorptive capacity of the underground.

Normally app. 400g/m2 colour and fixation is needed. If there is a strong absorptive underground

you apply additional fixation.

The indoor lime colours are handled as a lime product.

Please read futher information in the handling guidelines.

Due to typographical conditions all colours are only sample, please ask for our colour chart.



3. TESTING & CERTIFICATE:

BS476

DIN4102

4. MANUAL :

Sack = 50litters ~ 12kg

Fire Resistance Film Thickness Consumption : kg/m2

60 mins 10-15mm

4

90 mins 18-20mm

6

120 mins 20-25mm

8

180 mins 25-35mm

12

240 mins 35-50mm

18



4.1-APPLY ON STEEL-WORK :

4.1.1- Check List :

Ensure that : The primer is compatible with klimasan-F and has been applied correctly. The overcoating period for the primer has not been exceeded. The correct primer is used for galvanised steel. All damage to the primer has been repaired & re-primed. Site and weather conditions are within specification. Klimasan-F is stored correctly. Surface is clean, dry and free from contamination. Correct spray equipment is available, if appropriate. Application instructions have been read prior to commencement of work. Ensure different basecoats are not applied on the same section of steel. Equipment should be clean and free from contaminants or dried material. Wet film gauges are available for use.

4.1.2- Preparation :

Klimasan-F should be applied onto a clean, undamaged, dry and primed steel surface.

Certain types of primers can cause adhesion problems and should be avoided. These include:

Chlorinated rubbers

Bitumen

Thermoplastic primers

Galvanised surfaces should be prepared by an application of T-wash or mordant solution

followed by a compatible non-saponifiable primer. The primer should be applied in accordance

with the manufacturer’s instructions.

If a zinc rich primer is used, it is advisable to seal this with a suitable tie coat or travel coat

prior to shipment to site. If the steel is left exposed to the atmosphere with just a zinc rich

primer, surface salts may build up on the steel. These salts, if not adequately removed, may

cause adhesion problems for any subsequent coating applied. Removal of the salts can be

achieved by high-pressure washing. If adequate removal of the salts cannot be guaranteed, a

suitable tie coat may have to be applied prior to the application of the klimasan-F

Klimasan-Perlit GmbH should be consulted for technical advice when zinc rich primers or the

overcoating of existing paints are specified for use.



4.1.3-Site Conditions During Application :

Klimasan-F is recommended for application and use on dry protected structural steel only.

Klimasan-F should only be applied when the air and steel temperatures are above 5oC. Relative

humidity should be below 80% for successful application. Steel surface temperature should be

a minimum of 3oC above the dew point.

Ensure the steel is dry and free from contact with rain or condensation during the application

and drying of klimasan-F.

4.1.4-Mixer Reccommendations :

Mixers rotating at 35 to 40 RPM. Continuous mixers may be used but a decrease in yield may

occur.

4.1.5-Pump Reccommendations :

Refer Plaster-spraying machines : D 6-3 (for PFT-G4)

4.1.6-Water Requirements :

15 to 18 litters of potable water per bag.

DO NOT MIX MORE MATERIAL THAN CAN BE USED IN 30 MINUTES.

4.1.7-Mix Time :

Mix for approximately 5 minutes to achieve the target mixer slurry density.

Note that the mix time begins after the final bag of the batch is added to the mixer.

4.1.8-Application Methods :

- Use Spraying machine PFT-G4 for spraying.

- Handle manual : Trowel



4.1.9-Thickness Per Pass :

One or more as required

Apply 5mm

to 10mm

on first pass

10mm

to 25mm

on subsequent passes

4.1.10-Drying Time :

Drying of Klimasan-F dependent upon a number of factors including :

Temperature

Air movement

Humidity

Method of application

Thickness of coating

LHLz : approximately 1 hours

Mz : approximately 1 - 2 hours

Concrete : approximately 5-6 hours

Steel-work : approximately 5-6 hours

4.1.11- Final Thickness Check :

Take dry film thickness (DFT) reading as soon as the coating is sufficiently hard to

allow a reading to be made without indenting the surface.

DFT may be taken using equipment such as an electronic electromagnetic.

Ensure that the DFT of the primer is deducted from the reading of the basecoat.



4.1.12-Smoothing over :

Klimasan-F should be smoothed on with a met plasterer’s float of wood or better with

an Aluminium float. By no means use a dry plasterer’s float.

Plastic floats are not suitable.

4.1.13- Finishing plaster :

As finishing plaster, a diffusion open pure-mineral plaster should be applied, preferably

with a lime-basis in any grain size. The reguirements of the water-rejecting qualities

after DIN 18550 have to be observed. In interior-areas, lime-smoothness is to be used to

manufacture smooth surfaces.

Exterior insulation plaster finish: CSI

Interiors-area finish: CSI

4.1.14- Maintenance :

Damaged areas should be abraded back to a sound surface. The surface should then be

clean and dry before re-applying.

Smooth plaster may be used for repairing scratches and chips. Once repaired topseal

should be re-applied.

4.1.15- Storage :

Klimasan products should be stored internally between 27oC and 40oC.

Humidity ≤50%

Shelf life is normally 3yrs in sealed containers.



4.1.16- Technical Assistance - Order :

GERMANY VIETNAM

Klimasan Perlit GmbH D-97031Würzburg

Germany

Tel/Fax : +49-9305 90 68 12/ +49-9305 90 68 20

www.klimasan-perlit.de

LEVINA Co.,Ltd 231-233 Le Thanh Ton, Dist.1

Hochiminh city, Vietnam

Tel/Fax : +84-83-5008666/+84-83-9789539

Cell: 0909889666

www.sonchongchay.com

HA NOI FIRE Co.,Ltd 71/4 Lang Ha, Ba Dinh

Ha Noi, Vietnam

Tel/Fax: +84-43-8561764/+84-43-5144185

4.1.17-Health & Safety:

Please refer Klimasan-F-MSDS

http://www.klimasan-perlit.de/http://www.sonchongchay.com/



4.2-APPLY ON BRICKWORK - CELLING - TUNNEL:

4.2.1- Preliminary Work :

Klimasan can be applied to all stonework in old or new buildings.

The preparation of the ground work takes place according DIN 18550.

Old plaster must be chipped off down to the stonework, loose stonework parts, as well as loose

plaster - and remaining mortar have to be removed.

With stonework construction using different techniques, please consult the special processing

instruction leaflet!

With Splatter technique, mortar group P III, to receive a uniform, load-carrying underground.

With new buildings pre-splatter the whole surface.

In old buildings pre-splatter verruciform (50-70 % of the surface).

4.2.2- Mixing :

15 to 18 litters of potable water per bag.

DO NOT MIX MORE MATERIAL THAN CAN BE USED IN 30 MINUTES

- With hand-processing, the entire sack content is mixed in the force - or gravity- mixer

under addition of approximately 15 to 18 liters of clean water.

The maximum mixing time of 5 minutes should not be exceeded.

- For the mechanical processing, customary plaster-machines, that are equipped with a

device to work with insulation plaster are suitable. It is important to use the screw

conveyor as stipulated by the manufacturer.

Mixers rotating at 35 to 40 RPM. Continuous mixers may be used but a decrease in

yield may occur.

For processing, large volume hoses of at least 20m

hose length have to been used.



4.2.3- Processing-consistency :

Klimasan has the right processing-consistency when the mixed plaster remains on the

ladle. By no means should this plaster be mixed as wet as conventional mortar or

plaster.

4.2.4- Applying plaster :

- The plaster surface has to be watered thoroughly. - Klimasan is applied in a creamy condition, like conventional plaster. - The material should be applied with a thickness of at least 20mm beginning at the top. - With a plaster thickness of over 3cm, klimasan should be applied in multi level technics,

with intermediate surface drying (each layer up to 3cm

).

- The processing time is approximately 4 hours.

4.2.5- Drying Time :

Drying of Klimasan-F dependent upon a number of factors including :

Temperature

Air movement

Humidity

Method of application

Thickness of coating

Minimum waiting periode before continuiny :

o LHLz : approximately 1 hours

o Mz : approximately 1 - 2 hours

o Concrete : approximately 5-6 hours

At intensive sun exposure space or strong dry wind, the plastered surface must be

sprayed lightly with water, klimasan must dry slowly.



4.2.6- Surface - Smoothing over :

Klimasan-F should be smoothed on with a met plasterer’s float of wood or better with

an Aluminium float. By no means use a dry plasterer’s float.

Plastic floats are not suitable.

The most upper plaster level is evenly smoothed and once cured it is cut plane with a

Gitterrabbot.

Klimasan can be scrubed carefully with a foam-board under continuous wetting

4.2.7- Finishing plaster :

As finishing plaster, a diffusion open pure-mineral plaster should be applied, preferably

with a lime-basis in any grain size.

The reguirements of the water-rejecting qualities after DIN 18550 have to be observed.

In interior-areas, lime-smoothness is to be used to manufacture smooth surfaces.

Exterior insulation plaster finish: CSI

Interiors-area finish: CSI

4.2.8- Maintenance :

Damaged areas should be abraded back to a sound surface. The surface should then be

clean and dry before re-applying.

Smooth plaster may be used for repairing scratches and chips. Once repaired topseal

should be re-applied.

4.2.9- Storage :

Klimasan products should be stored internally between 27oC and 40oC.

Humidity ≤50%

Shelf life is normally 3yrs in sealed containers.

fire protection plastering klimasan-f · flame spread : 0 smoke development : 0 air erosion: 0...

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